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Original notice
User's manual
RGU2671.G
DIESEL
This product complies with the provisions of the
European
Directive
in
accordance
with
Directive
2006/42/EU on the merge of the laws of the Member
States relating to machinery and the work rights.

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Summary of Contents for Fasep RGU2671.G

  • Page 1 Original notice User’s manual RGU2671.G DIESEL This product complies with the provisions of the European Directive accordance with Directive 2006/42/EU on the merge of the laws of the Member States relating to machinery and the work rights.
  • Page 2: Table Of Contents

    Original notice – User’s manual 1. INTRODUCTION ....................4 Area of use ......................5 Guarantee ......................5 Guarantee conditions ..................6 2. SECURITY ......................7 Safety instructions ..................... 7 Security devices ....................8 Warnings ......................8 3. CHARACTERISTICS ..................... 11 4.
  • Page 3 Original notice – User’s manual 14. CONTACT ......................38 15. APPENDICES....................... 39 16. EC DECLARATION OF CONFORMITY ..............44...
  • Page 4: Introduction

    This manual and its contents are the property of © 2000, it is forbidden to Fasep copy or reproduce it in any form whatsoever, in whole or in part without our prior written consent.
  • Page 5: Area Of Use

    Original notice – User’s manual Area of use This product is designed for professional use only which requires its use. Any other use is contrary to the "normal" use of this product. The manufacturer declines all liability for material damage or personal injury resulting from non- normal use, the risks being the responsibility of the user.
  • Page 6: Guarantee Conditions

    The finding of a damage under guarantee does not systematically entail the replacement of the device nor the extension of its guarantee, which is left to the discretion of © Fasep 2000. In case of refusal of guarantee, the decision will be motivated and explicitly supported by a report done by a professional: the repairs will then be the subject of an estimate.
  • Page 7: Security

    Original notice – User’s manual 2. SECURITY Safety instructions  Read this manual carefully.  Do not use the device without prior training.  Keep the device out of the reach of children.  Never disassemble or modify the device in any form, in particular safety systems.
  • Page 8: Security Devices

    Original notice – User’s manual Security devices  Magneto-thermal switch for protecting the pump motor: located inside the power station, it intervenes in case of a motor overheat, avoiding its deterioration.  Maximum pressure valve: rated at 180 BAR plus or minus 5%, it limits the maximum pressure on the oil-hydraulic circuit ensuring the correct operation of the installation.
  • Page 9 Original notice – User’s manual RISK RELATED TO PRESSURIZED FLUIDS Always check that the connections are tight and that the hoses are properly connected. After use and complete cooling of the compressor, empty the air under pressure. RISK OF ELECTRIC SHOCK Never open the electrical cabinet door or the motor housing.
  • Page 10 Original notice – User’s manual RISK OF CRUSHING Several different stickers signal a risk of crushing. Move as far as possible from areas where there is a risk of crushing. Verify that no living being or object can be crushed. Always wear safety shoes and protective gloves.
  • Page 11: Characteristics

    Original notice – User’s manual 3. CHARACTERISTICS The TB126L is designed to the assembly and disassembly of tubeless tires for heavy trucks, buses, civil engineering, agrarian, etc. It is designed and manufactured to operate inside vans. All commercial vehicles used for commercial transport (eg: MASTER, BOXER, CRAFTER, SPRINTER, DAILY, etc.) with an appropriate transport capacity and dimensions.
  • Page 12: Reception

    Original notice – User’s manual 4. RECEPTION Despite all checks done before delivery, there is always the possibility that some anomalies occur during transport. For this reason, before commissioning, the product must be inspected for damage. In addition, it must be observed during the first hours of operation to detect any anomalies.
  • Page 13: Installation

    Original notice – User’s manual 5. INSTALLATION Positioning The place of installation must be chosen in accordance with the applicable safety standards. The installation is provided on vans whose dimensions are within the application limits which make the device usable, as indicated in the technical characteristics and explained in the following paragraphs.
  • Page 14: Ventilation

    Original notice – User’s manual 1. Check that the load capacity of the van is sufficient for the device weight. 2. It is advisable to use the supplied backplates for fixing to the floor (eg: a plate with a thickness of 5 mm or more). It is necessary to fix the device to the 6 fixing points.
  • Page 15: Electrical Connection

    Original notice – User’s manual Electrical connection WARNING Generators deliver electrical current when used. Comply with current legislation and the installation and operating instructions in this manual. Never connect the generator directly to other power sources. For all connections, use a flexible, resistant, rubber-sheathed cable conforming to IEC 60245-4 or equivalent cables and ensure that they are kept in perfect condition.
  • Page 16 Original notice – User’s manual Only connect suitable electrical receivers to the generator and whose total power does not exceed the rated power of the generator. The electrical data of the receivers, such as voltage and frequency, must correspond to those of the generator.
  • Page 17: Identification

    Original notice – User’s manual 6. IDENTIFICATION Global identification A: “BOX” part B: “TB” part...
  • Page 18 Original notice – User’s manual “BOX” part A: “HGV” reel B: Filter regulator lubricator “FRL” (hidden) C: “LV” reel D: Air tank E: Battery (hidden) F: Gasoline jerrycan...
  • Page 19 Original notice – User’s manual “TB” part A: Trolley translation cylinder B: Mandrel holder C: Electric engine D: Oil pressure gauge E: Folding/unfloding cylinder F: Hydraulic mandrel G: Stand H: Tools holder...
  • Page 20 Original notice – User’s manual Mobile control console The mobile control console allows to choose the most suitable working position. A: Manipulator wheel assembly/disassembly B: Emergency stop button Manipulator for device handling and wheel locking/unlocking D: Clockwise/counterclockwise wheel rotation pedal Manipulator A Up to lift the mandrel holder.
  • Page 21: Operational Area

    Original notice – User’s manual 7. OPERATIONAL AREA WARNING The operational area, adjacent to the door side of the vehicle (or in the area where the work is intended to be done), shall be delimited with appropriate signs for the prevention of accidents. Access or crossing of the zone is prohibited during all operations, from unloading until the complete closing of the equipment in the van.
  • Page 22: Operating Control

    Original notice – User’s manual 8. OPERATING CONTROL WARNING Before use, check all levels, correct tightening, correct tension, correct fastening, correct connection of all parts of the device. Also check the operation of the emergency stop button. 1. Start the device by following steps 1 to 8 of "9.1. Starting and unfolding" (page 23).
  • Page 23: Use

    Original notice – User’s manual 9. USE WARNING Before use, check all levels, correct tightening, correct tension, correct fastening, correct connection of all parts of the device. Also check the operation of the emergency stop button. Starting and unfolding 1. Determine the operational area. 2.
  • Page 24: Tire Disassembling

    Original notice – User’s manual Tire disassembling 1. Put the tools holder vertically. 2. Move the mandrel holder to the right and then down to align it in front of the wheel to make it easier to position the wheel. 3.
  • Page 25: Tire Assembling

    Original notice – User’s manual Tire assembling 1. Grease the heels. 2. Place the tools holder vertically. 3. Lower the rim to the maximum. 4. Position the heels on the rim and raise the mandrel holder. 5. Stuck the heels. 6.
  • Page 26: Adjustments

    Original notice – User’s manual WARNING Disposing of condensates in nature is punishable by law. Have condensate treated by a specialized company. Adjustments Adjustment of the operating pressure for “HGV” reel 1. Pull regulator upwards. 2. Adjust the desired pressure by turning the knob.
  • Page 27: Maintenance

    Original notice – User’s manual 10. MAINTENANCE Program PERIODICITY OPERATION REFERENCE After the 25 first BOX: Drain the block and the engine KITENCTP001 hours and replace the engine oil filter. Check the different levels and general Everyday condition of the compressor (no leaks, belt tension).
  • Page 28: Tb" Part

    Original notice – User’s manual “TB” part Cleaning and lubrication of slides and pivots 1. Clean the slides each week (identified by a rectangle). Oil the slides along the length with the recommended spray oil. (Oil in spray: CNEL524053) 2. Clean the grease nipples monthly (identified by a circle). Use a grease gun and recommended grease cartridge.
  • Page 29 Original notice – User’s manual WARNING The operations described below are to be done by specialized technicians. Check that there is no clearance in the slides If necessary, adjust the pads: 1. Switch off the device. 2. Lift the tools holder and loosen the nuts of each pad on the underside and the lock nuts.
  • Page 30: Box" Part

    Original notice – User’s manual “BOX” part Checking the general condition Check for leaks of gasoline, oil or coolant. Note The level controls must be done on a flat surface. Gasoline level control Check that the level is at its maximum and fill if necessary without overflowing. General cleaning Blow the compressor with compressed air and in particular the radiator.
  • Page 31 Original notice – User’s manual Checking the lubricant level for pneumatic tooling Check that the level of the lubricant reservoir is almost at its maximum and fill if necessary without exceeding the maximum level (MAX). When using between 0°C and 5°C, add an anti- icing additive pipette.
  • Page 32 Original notice – User’s manual Replacing gasoline filter 1. Remove the diesel oil filter A. 2. Clean the filter holder with a dry cloth. 3. Oil the seal of the new filter. 4. Fit the new diesel filter by tightening it by hand. Changing compression block oil 1.
  • Page 33 Original notice – User’s manual Checking the tension and replacing the drive belts of the alternator Check only after isolating the positive cable from the battery to prevent a possible short circuit. 1. Check belt tension. If the flexion is greater than 1 cm with a load of 10 kg, stretch the belt: a.
  • Page 34: Spare Parts List

    Original notice – User’s manual Spare parts list Engine oil: ACCO562255 (VISICO 3000 10W40) Compression block oil: ACCO562228 (ENERGOL RC-R 100) Coolant: ACCO562275 (PRETTYCOOLING STD -30°C) Pneumatic tool lubricant: ACCO562235 Anti-icing additive for lubricant: ACCO562200 (à l’unité) ACCO562200-1 (boite de 100) Breather: PDCH36500200 Breather seal:...
  • Page 35: Troubleshooting

    Original notice – User’s manual 11. TROUBLESHOOTING “TB” part PROBLEM POSSIBLE CAUSE SOLUTION The circuit breaker of the Toggle the 2-position switch electrical cabinet is open. to "on". The machine does not Emergency stop button on start. Rotate while lifting to bring it the control panel is back to its original position.
  • Page 36 Original notice – User’s manual Gauge defective. Contact us. Pipes or fittings in poor condition Tighten all hoses. (leaks, cracks...). Replace defective hoses. The pressure Reattach the fittings. of the tank is Check that the purge valve is closed. Close the valve. not the desired one.
  • Page 37 Original notice – User’s manual Emergency manual pump 1. Remove the oil tank cap A. 2. Remove fitting at the end of the rilsan hose from the pump and immerse the hose in the oil tank. 3. Open the emergency valve C. 4.
  • Page 38: In Case Of Fire

    For the destruction of the device at the end of its life, disassemble and separate electrical parts, plastics and iron for disposal in accordance with current standards and regulations. 14. CONTACT Fasep 2000 srl Via Faentina 96 50032 Borgo San Lorenzo (FI) - Italy Tel. +39 055 8403126...
  • Page 39 Original notice – User’s manual 15. APPENDICES Example of position on van...
  • Page 40 Original notice – User’s manual TB126L overall dimensions...
  • Page 41 Original notice – User’s manual...
  • Page 42 Original notice – User’s manual...

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