Montigo DelRay Square DRSQ42NI Installation & Maintenance Manual

Montigo DelRay Square DRSQ42NI Installation & Maintenance Manual

Indoor direct vent gas fireplace
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IMPORTANT
IMPORTANT
SCAN THE QR CODE OR VISIT THE
WEBSITE TO VIEW THE MOST RECENT
VERSION OF THE MANUAL
WWW.MONTIGO.COM/PRODUCT-GUIDES
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury,
death, or property damage.
— Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any
phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbour's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire
department.
— Installation and service must be performed by a qualified
installer, service agency or the gas fitter.
DANGER
HOT GLASS WILL CAUSE BURNS.
DO NOT TOUCH GLASS UNTIL
NEVER ALLOW CHILDREN
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and must be installed for the protection
of children and other at-risk individuals.
Installation & Maintenance Manual
C
COOLED.
TO TOUCH GLASS.
DelRay Square
INDOOR DIRECT VENT GAS FIREPLACE
DRSQ42NI
DRSQ42LI
DRSQ42NI-2
DRSQ42LI-2
®
Installation and service must be performed by a qualified installer,
US
service agency or the gas fitter. Check local codes and read all
FOR THE MOST RECENT VERSION OF THIS MANUAL PLEASE VISIT
WWW.MONTIGO.COM/PRODUCT-GUIDES
Installer: Leave this manual with the appliance. Please refer to the
Montigo website for the most current version of the fireplace manual
Consumer: Retain this manual for future reference. Please refer to the
Montigo website for the most current version of the fireplace manual
Some materials used in the manufacturing process of this product can
expose you to Benzene which is known in the State of California to
cause cancer and birth defects or other reproductive harm. For more
information go to www.P65warnings.ca.gov
DRSQ46NI
DRSQ46LI
DRSQ46NI-2
DRSQ46LI-2
instructions prior to installation.
NOTICE
WARNING
XG0232 - 043021

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Summary of Contents for Montigo DelRay Square DRSQ42NI

  • Page 1 DANGER Installer: Leave this manual with the appliance. Please refer to the Montigo website for the most current version of the fireplace manual Consumer: Retain this manual for future reference. Please refer to the HOT GLASS WILL CAUSE BURNS.
  • Page 2: Safety Alert Key

    Unit specs and efficiency Congratulations on your purchase of a Montigo Fireplace. With over 30 years of experience, Montigo is committed to providing you with a gas fireplace that is not only a beautiful addition to your space, but that is also designed and manufactured to the highest safety, reliability and engineering standards.
  • Page 3: Table Of Contents

    General CAUTION This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. Young children should be carefully supervised when they are in the This appliance is only for use with the type of gas same room as the appliance. Toddlers, young children, and others indicated on the rating plate. A conversion kit is may be susceptible to accidental contact burns.
  • Page 4: Section A: Before You Begin

    • Should it be impossible to meet the venting requirements laid out in Section 3: Venting, please contact your Montigo dealer regarding the use of a Montigo Power Vent. NOTICE •...
  • Page 5: Standard Installation Checklist

    General Standard Installation Checklist This standard installation checklist is to be used by the installer in conjunction with, not instead of, the instructions contained within this installation manual. Customer Date Installed: Install Address: Location of Fireplace: Installer: Dealer Phone: Model (circle one): DRSQ42NI, DRSQ42NI-2, DRSQ42LI, DRSQ42LI-2, DRSQ46NI, DRSQ46NI-2, DRSQ46LI, DRSQ46LI-2 Serial #: IF NO, WHY NOT?
  • Page 6: Rating Plate Sample

    General Rating Plate Sample Figure 1.1 Rating Plate for DelRay DRSQ42NI Figure 1.2 Rating Plate for DelRay DRSQ46NI XG0232 - 043021...
  • Page 7: Section 1: Dimensions

    Installation DRSQ Section 1: Dimensions DelRay Square 42 Dimensions BASIC MODELS DRSQ42NI DRSQ42LI 524.606 220.784 495.122 FULL LOAD MODELS 8 " 16 " 2 " POWER DRSQ42NI-2 DRSQ42LI-2 SUPPLY SUPPLY 76.200 160.020 139.700 3.000 6.300 5.500 959.358 12.548 4 " 1116.686 2 "...
  • Page 8: Delray Square 46 Dimensions

    Installation DRSQ DelRay Square 46 Dimensions BASIC MODELS DRSQ46NI DRSQ46LI 242.102 577.937 FULL LOAD MODELS 533.349 16 " 4 " 21" DRSQ46NI-2 DRSQ46LI-2 POWER SUPPLY SUPPLY 56.953 139.700 92.708 2.242 5.500 3.650 1060.958 12.548 185.420 545.897 7.300 4 " 2 " 1218.235 2 "...
  • Page 9: Section 2: Framing

    Installation DRSQ DRSQ 42 46 Section 2: Framing 1). Frame in the enclosure for the unit with framing materials. The NOTE: When constructing the framed opening, please ensure there is framed opening for the assembled fireplace shown below in table access to install the gas line when the unit is installed as the MINIMUM dimensions.
  • Page 10: Elevated Surface Temperatures

    Installation Elevated surface temperatures The below are surface temperatures of the area above the fireplace opening after a 3 hour burn period. Use DRSQ DRSQ 42 46 this guide in good faith to decide on an appropriate facing material and mantle. A cool wall release can aid in lowering surface temperatures as shown.
  • Page 11: Recess Installation

    Installation Recess installation TV RECESS (REAR VENT RECOMMENDED) COMBUSTIBLE FACING Enclosure top NO FANS VENTED CHASE See chart for opening size IMPORTANT Leaving the Non-combustible venting ports framing and open requires 6½" finishing MUST be a minimum used for recess chase height installations of 6' for...
  • Page 12: Full Load Versions

    Cool Wall Release OR Cool Wall Advantage system is used. This can be done through the remote control (See instructions) or by disconnecting the fan harness. Montigo is NOT responsible for damage to facing materials, and items placed above the fireplace (eg.
  • Page 13: Example Fireplace Locations

    Installation Example fireplace locations Install locations NOTICE Corner - Up-and-out (top vented) Exterior wall This figure is to show typical installations and is for design purposes Corner - Rear vented only. The figure is not drawn to scale and installations may vary due to individual design preference and local codes.
  • Page 14: Clearance To Sprinkler

    PVK05 / MVK05 Flex Vent Kit is a standalone 5 ft. vent kit that cannot be combined 48" with Montigo Flex or Montigo Rigid pipe to extend beyond the 5ft of flex included in this kit. The Flex in this kit can be cut down if shortening is required. Any other...
  • Page 15: Restrictor Plate

    Installation Restrictor plate Flue collar The fireplace is equipped with a factory installed restrictor set at fully The unit ships with the both 5” and 8” collars inverted, these must be open. If fireplace vent is terminated horizontally, NEVER CLOSE the removed, flipped, and attached to the fireplace with the included ½...
  • Page 16: Section 3-3-1: Venting Layout

    Installation DRSQ Section 3-3-1: Venting Layout DRSQ42 5/8 TOP Venting - NOTICE Wall and roof termination Converting to 4/7 is NOT permissible for the DRSQ42 except when Maximum total vent run allowed is 34 ft. (V+H ≤ 34ft.) using a power vent For longer vent runs, a power vent is required V + H are measured from the center of vent elbows Elbow may be attached directly to the top of the unit.
  • Page 17: Drsq42 Rear Venting

    Installation DRSQ DRSQ42 Rear Venting A maximum 18" of horizontal run is allowed on rear vented applications , though the addition of a 45° elbow is permitted for corner installations. REAR VENTING NOT PERMITTED FOR 4/7 VENTING. 18'' Max. horozontal PXT20 Extention run with no vertical lift Heat Sheild...
  • Page 18: Drsq46 5/8 Top Venting

    Installation NOTICE DRSQ Converting to 4/7 is NOT permissible for the DRSQ46 except when using a power vent DRSQ46 5/8 TOP Venting - Wall and roof termination Maximum total vent run allowed is 34 ft. (V+H ≤ 34ft.) For longer vent runs, a power vent is required V + H are measured from the center of vent elbows Elbow may be attached directly to the top of the unit.
  • Page 19: Drsq46 Rear Venting

    Installation DRSQ DRSQ46 Rear Venting A maximum 18" of horizontal run is allowed on rear vented applications , though the addition of a 45° elbow is permitted for corner installations. REAR VENTING NOT PERMITTED FOR 4/7 VENTING. 18'' Max. horozontal PXT20 Extention run with no vertical lift Heat Sheild...
  • Page 20: Section 3-2: Installing A Roof Mounted Direct Vent Termination

    Installation Section 3-2: Installing a Roof Mounted Direct Vent Termination Roof mounted terminations This section applies to installations where the direct vent termination will be roof mounted. The following details are some possible configurations for roof mounted terminations. See below. Section 3-2-1: Venting Layout PVTK1 PVTK1...
  • Page 21: Section 3-3: Installing A Wall Mounted Termination

    NOTE: If subject to a highly corrosive environment A Termination with a MOSR Frame is installed from the inside of the i.e. Seaside, Montigo recommends using Stainless Steel Termination. structure. These are commonly used in high-rise construction.
  • Page 22: Section 3-1: Converting Top/Rear Vent

    • The 2 blanking disks are now removed from the rear of the unit and • Montigo recommends the use of a flex section for the first section of placed in their respective positions on the top of the unit with the venting connected directly to the fireplace, offering greater flexibility included quad screws.
  • Page 23: Section 3-3-2.2: Alternate Venting Components 5"/8

    Installation Section 3-3-2.2: Alternate Venting Components 5"/8" The following components are approved for use with Montigo products. Please contact your local Montigo dealer for further information. Component Montigo P/N Duravent P/N ICC P/N MetalFab P/N Selkirk P/N Flexmaster P/N NOTES Duravent adaptor is designed...
  • Page 24: Flexmaster As Alternate Venting

    Flexmaster Flex includes all and any prepackaged vent kits by Montigo containing Flexmaster venting. All Montigo prepackaged vent kits may be used on any Montigo residential unit fireplace. When using a Power vent you must use Montigo pipe only. VERTICAL THROUGH THE ROOF: HORIZONTAL FLEX RUN REQUIREMENTS: Follow venting graph for each model as required.
  • Page 25: Section 4: Wiring

    DRSQ46LI Installation of the wall switch Montigo supplies 15' of low voltage wire to be plugged into the control board. Connect to a standard single pole ON/OFF switch to the location of your choice. You may extend these wires up to 30' in length with a wire of equal quality.
  • Page 26: Drsq (N/L) I-2 Wiring Diagram

    Installation DRSQ (N/L) I-2 Wiring Diagram BATTERY BATTERY PACK PACK 1.5V AA type 1.5V AA TYPE 1.5V AA type 1.5V AA type 1.5V AA TYPE 1.5V AA type SPARK SPARK GREEN GREEN 1.5V AA TYPE 1.5V AA type 1.5V AA type MAIN Power MAIN WHITE...
  • Page 27: Section 5: Installing The Gas Line

    • The manifold outlet pressure is set from the factory to the appropriate pressure but should be verified. During initial installation, check primary air opening • Montigo requires a service shut off valve be located in an accessible (below are factory settings): location to isolate the gas supply.
  • Page 28: Section 6: Finishing

    Installation Section 6: Finishing Finishing Around the Fireplace WARNING Fireplace Facing When sizing the finish material for your fireplace, it is important to Fireplaces cannot be recessed into a wall cavity. remember the following: THE OPENING MUST NOT BE OBSTRUCTED IN ANY WAY - to do so restricts the air supply for the control compartments and it also prevents access for servicing controls.
  • Page 29: Disable Fans Via Harness

    Cool Wall Release OR Cool Wall Advantage system is used. This can be done through the remote control (See instructions) or by disconnecting the fan harness. Montigo is NOT responsible TOP OF UNIT for damage to facing materials, and items placed above the fireplace (eg.
  • Page 30: Cement Board Install

    Installation Cement Board Install STONE FACINGS One peace stone, marble, granite that is cut in U shape to cover the Install the supplied non-combustible cement board to overlap sides and top areas around fireplace is not recommended. Doing so the new horizontal & vertical 2 x 4's, place the cement board can lead to crack formation due to thermal expansion.
  • Page 31: 1" Adjustable Trim Kit

    Installation 1” Adjustable trim kit Ensure the all 4 corners of the trim kit are squared off. Before installation orient the trim so the notched Fireplace Facing section is on the bottom. When sizing the finish material for your fireplace, it is important to remember the following: THE OPENING MUST NOT BE OBSTRUCTED IN ANY WAY - to do so restricts the air supply for the control compartments and it also prevents access for servicing controls.
  • Page 32: Section 8: Removing & Installing The Screen / Door

    Installation Section 8: Removing & Installing the Screen / Door Removing the Screen Removing the door The trim kit, if installed, should be removed before attempting to remove The door is removed in a few simple steps. Follow these steps below the screen. Follow the steps below to remove, or install the fireplace to unlatch the door buckles and remove the door.
  • Page 33: Airflow Bracket Installation

    Installation Airflow Bracket Installation The air deflector on fully loaded models is shipped sitting on the valve blind. Remove from bubble wrap. Install the air deflector by affixing the magnets to the top of the door frame. Note the orientation of the deflector pointed down, as well as the gaps for the door brackets XG0232 - 043021...
  • Page 34: Propane Conversion

    Installation CAUTION The gas supply shall be shut off prior to disconnecting the electrical power, before proceeding with the conversion. Propane Conversion To convert the DelRay from Natural Gas to Propane, install the 1. Shut off gas supply. conversion kit listed below. The unit must be disconnected from any gas supply, disconnected from any electrical supply and batteries and removed from any installation cavity.
  • Page 35 Installation 6. Use screwdriver to carefully detach spring clip from the pilot 10. If necessary, pilot flame size can be adjusted using a flathead hood. screwdriver to adjust “pilADJ” screw shown Figure 13.g Adjust pilot size Figure 13.d Removing the spring clip 7.
  • Page 36: Section 9: Installing The Accessories

    Installation Section 9: Installing the Accessories The DelRay Square Universal burner The burner for the DelRay Square has been developed in away that equally supports contemporary and traditional scenes without the need for a burner swap. Installing glass media Optional fireglass may be purchased from the dealer. Remove the Door as shown in the previous Instruction.
  • Page 37: (Glass And Stone)

    Installation Installing a contemporary scene (glass and stone) The combination of a glass firebed with stones places around the burner ports provide the best contemporary burn scene in terms of flame height and flame density. Place the fireglass as directed in the previous section, then the included stones can be placed as shown provided they don't cover the burner ports.
  • Page 38: Split Oak Logset Installation

    WARNING: This appliance is intended for use only with the included DRSQ DRSQ 42 46 Montigo burners and accessories. Never install or add any additional or alternative media, rock wool or other material in this appliance. The use of additional or alternative materials may pose potential safety Split Oak Logset Installation hazards, damage to the appliance, and void manufacturer’s warranty.
  • Page 39: Birch Logset Installation 42

    WARNING: This appliance is intended for use only with the included DRSQ Montigo burners and accessories. Never install or add any additional or alternative media, rock wool or other material in this appliance. The use of additional or alternative materials may pose potential safety Birch Logset Installation 42 hazards, damage to the appliance, and void manufacturer’s warranty.
  • Page 40: Birch Logset Installation 46

    WARNING: This appliance is intended for use only with the included DRSQ Montigo burners and accessories. Never install or add any additional or alternative media, rock wool or other material in this appliance. The use of additional or alternative materials may pose potential safety Birch Logset Installation 46 hazards, damage to the appliance, and void manufacturer’s warranty.
  • Page 41: Driftwood Logset Installation 42

    WARNING: This appliance is intended for use only with the included Only cover the burner with Montigo burners and accessories. Never install or add any additional one layer of coals. Arrange or alternative media, rock wool or other material in this appliance. The...
  • Page 42: Driftwood Logset Installation 46

    WARNING: This appliance is intended for use only with the included Only cover the burner with Montigo burners and accessories. Never install or add any additional one layer of coals. Arrange or alternative media, rock wool or other material in this appliance. The...
  • Page 43: Black Reflective Glass

    Installation NOTICE Panels should be handled with gloves, oils from the skin will permanently stain glass Black Reflective Glass Step 4: Bend the left side tab on the bracket. Place right side glass in place, and secure with the bracket using screw Before beginning any install, make sure that the unit has not been in Bend the right side tab on the bracket.
  • Page 44: Brick Liner Install

    Installation Brick Liner Install Step 3: Use the included clips to secure right panel into the screw hole referenced in step 1. Before beginning any install, make sure that the unit has not been in operation and that it is at room temperature. Step 1: Remove the two screws on each side where the brackets will go in Figure 20.b Remove the two screws Figure 20.b Secure with the bracket using screw...
  • Page 45: Remote Operation (Full Load Units)

    Operation Remote Operation (Full Load Units) The Proflame 2 System consists of the following elements: 1. Pilot Assembly Blue Back lit LCD display 2. Proflame Gas Valve. 3. Proflame 2 Control Module On/Off Key 4. Wiring Harness Thermostat Key 5. Variable Speed fans Up/Down Arrow Key 6.
  • Page 46: Initializing The System For The First Time

    Operation Initializing the System for the first time Turn Off the Fireplace 1. Set master override switch to off position. 2. Install four (4) AA batteries into the battery holder. With the system On, press 3. Install three (3) AAA batteries in the back of the remote the On/Off Key on the control.
  • Page 47: Room Thermostat (Remote Control Operation)

    Operation Room Thermostat (Remote Control Disabling Thermostat Operation) Some jurisdictions and bedroom installations require the thermostat to be disabled. The Remote Control can operate as a room thermostat. The 1. Partially take out one battery. Insert the battery while holding thermostat can be set to a desired temperature to control down the thermostat button.
  • Page 48: Pairing Issues

    Pairing Issues Some newer wi-fi capable transmitters PN# 0.584.080 (Montigo part RGC3105), and older IFC control board PN# 0.584.307 (Montigo part RGC3095) require that the wi-fi function in the transmitter be turned OFF before trying to pair or sync the components. First identify the supplied transmitter, the RGC3105 will have a wi-fi symbol on the •...
  • Page 49 Operation DANGER HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS. A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and must be installed for the protection of children and other at-risk individuals.
  • Page 50: Section 10: Cleaning And Maintenance

    Operation Section 10: Cleaning and Maintenance General Pilot Burner Adjustment. • Have the fireplace and installation inspected yearly. The inspection 1. Locate Pilot Adjustment Screw. (See figure 28) must include, but is not limited to, the following: 2. Adjust pilot screw to provide properly sized flame as shown. •...
  • Page 51: Pod - Pilot On Demand

    Installation POD - Pilot on Demand What is POD and CPI mode? Installing the CPI Jumper Cable This fireplace is equipped with an “On Demand” intermittent pilot 1). Access the control box. ignition system (IPI) which also includes a continuous pilot ignition (CPI) mode with an integrated seven day timer. In IPI mode, the pilot will light before the main burner, when the appliance is turned on using a wall switch, remote or from a thermostat.
  • Page 52: Drsq*I Basic Exploded Parts

    Appendix DRSQ*I BASIC Exploded Parts Optional Parts Standard Parts Name Code Name Code ADJUSTABLE TRIM KIT 0 - 11/16" DRSQT34 CEMENT BOARDASSEMBLY CBSDRSQ34 ADJUSTABLE TRIM KIT 1 1/2" - 2" DRSQT34-2 SCREEN ASSEMBLY RSCDRSQ34 BASIC FAN KIT DOOR ASSEMBLY DRFK1 RDTDRSQ34 DIMENSIONS ARE IN INCHES NAME...
  • Page 53: Drsq*I-2 Full Load Exploded Parts

    Appendix DRSQ*I-2 FULL LOAD Exploded Parts Name Code Optional Parts ADJUSTABLE TRIM KIT 0 - 11/16" DRSQT34 ADJUSTABLE TRIM KIT 1 1/2" - 2" DRSQT34-2 DIMENSIONS ARE IN INCHES NAME DATE Description LP CONVERSION KIT GCA029 TOLERANCES: DRSQ34 - Optional Parts FRACTIONAL 1/32"...
  • Page 54: Indoor Fireplace In Protected Outdoor Applications

    Appendix Indoor fireplace in protected outdoor applications This fireplace may be installed into outdoor locations provided they are suitably protected from direct water impingement. However, all installation clearances in the appliance manual must be observed. Framing, Clearances to Combustibles, Mantel Heights, Facing Requirements, Venting Installation, etc.
  • Page 55: Appendix A: Venting Terminations

    Appendix Appendix A: Venting Terminations Covered Covered Alcove Detail Alcove Detail Vinyl Siding 2’ 2’ 2’ 2’ 17.5’’ 29.5’’ 11.5’’ 17’’ Must use Vinyl Siding Termination Shield Location Canada* USA** clearance to the termination frame above grade, veranda, porch, deck, or balcony 12 inches 12 inches clearance to top of doors or operable windows...
  • Page 56: Appendix B: Warranty

    (collectively referred to herein as "The Companies"), warrants the If the components of the appliance covered by this warranty Montigo gas appliance (referred to herein as 'the appliance') to are found to be defective within the time frame stated (see The...
  • Page 57: Appendix B: Warranty Continued

    Montigo dealer (www.Montigo.com) or contact Montigo direct at techsupport@ montigo.com. Ensure you have your sales receipt and the model and serial number of your appliance. DO NOT ATTEMPT TO DO ANY SERVICE WORK YOURSELF If you cannot locate the installing dealer, or nearest dealer/ distributor, you must notify The Companies in writing.
  • Page 58: Appendix C: Amendment

    Appendix Appendix C: Amendment (Gas Fireplace / Equipment sold in the State of Massachusetts) 5.08: Modifications to NFPA-54, Chapter 10 (1) Revise NFPA-54 section 10.5.4.2 by adding a second exception as 4. INSPECTION. The state or local gas inspector of the side wall follows: horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes...
  • Page 59 Notes XG0232 - 043021...
  • Page 60 Installation & Maintenance Manual DelRay Square DelRay Square Single Sided Gas Fireplace Single Sided Gas Fireplace XG0232 - 043021...

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