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WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury,
death, or property damage.
— Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use any
phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbour's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire
department.
— Installation and service must be performed by a qualified
installer, service agency or the gas fitter.
DANGER
HOT GLASS WILL CAUSE BURNS.
DO NOT TOUCH GLASS UNTIL
NEVER ALLOW CHILDREN
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and must be installed for the protection
of children and other at-risk individuals.
Installation & Maintenance Manual
®
C
US
COOLED.
TO TOUCH GLASS.
DelRay
INDOOR DIRECT VENT GAS FIREPLACE
DRL3613NI 16,000 BTU/hr Natural Gas or Propane Gas
DRL3613NI-2 16,000 BTU/hr Natural Gas or Propane Gas
DRL4813NI 21,000 BTU NG /19,000 BTU Propane /hr
DRL4813NI-2 21,000 BTU NG /19,000 BTU Propane /hr
DRL6013NI 28,000 BTU NG /25,000 BTU Propane /hr
DRL6013NI-2 28,000 BTU NG /25,000 BTU Propane /hr
Installation and service must be performed by a qualified installer,
service agency or the gas fitter. Check local codes and read all
instructions prior to installation.
NOTICE
Installer: Leave this manual with the appliance. Please refer to the
Montigo website for the most current version of the fireplace manual
Consumer: Retain this manual for future reference. Please refer to the
Montigo website for the most current version of the fireplace manual
WARNING
Some materials used in the manufacturing process of this product can
expose you to Benzene which is known in the State of California to
cause cancer and birth defects or other reproductive harm. For more
information go to www.P65warnings.ca.gov
XG0226 - 042220
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Table of Contents
Related Manuals for Montigo DelRay DRL6013NI
Summary of Contents for Montigo DelRay DRL6013NI
- Page 1 DANGER Installer: Leave this manual with the appliance. Please refer to the Montigo website for the most current version of the fireplace manual Consumer: Retain this manual for future reference. Please refer to the HOT GLASS WILL CAUSE BURNS.
-
Page 2: Safety Alert Key
BTU Listing Congratulations on your purchase of a Montigo Fireplace. With over 30 years of experience, Montigo is committed to providing you with a gas fireplace that is not only a beautiful addition to your space, but that is also designed and manufactured to the highest safety, reliability and engineering standards. -
Page 3: Table Of Contents
General Section 5: Installing the gas line............. 29 This appliance may be installed in an aftermarket, Fuel Type ......................29 permanently located, manufactured home (USA Gas Pressure ....................29 only) or mobile home, where not prohibited by local codes. Section 5-3: GAS CONNECTION ..............29 This appliance is only for use with the type of gas Finishing Safety Zone ...................29 indicated on the rating plate. A conversion kit is Section 6: Finishing ................ -
Page 4: Section A: Before You Begin
• Should it be impossible to meet the venting requirements laid out in Section 3: Venting, please contact your Montigo dealer regarding the use of a Montigo Power Vent. NOTICE •... -
Page 5: Standard Installation Checklist
General Standard Installation Checklist This standard installation checklist is to be used by the installer in conjunction with, not instead of, the instructions contained within this installation manual. Customer Date Installed: Install Address: Location of Fireplace: Installer: Model (circle one): DRL3613NI, DRL3613NI-2, DRL4813NI, DRL4813NI-2 Dealer Phone: DRL3613LI, DRL3613LI-2, DRL4813LI, DRL4813LI-2, DRL6013LI, Serial #:... -
Page 6: Rating Plate Sample
General Rating Plate Sample Figure 1.1 Rating Plate for DelRay DRL3613NI Figure 1.2 Rating Plate for DelRay DRL4813NI XG0226 - 042220... -
Page 7: Section 1: Dimensions
Installation Section 1: Dimensions DelRay Dimensions 3/8” 5” 4” 7” 3/4” 5/16” TOP VIEW 3/8” 1/2” LEFT SIDE RIGHT SIDE 3/4” 11/16” 1/2” 5/8” 3/4” 1/8” FRONT 9/16” VIEW ELECTRICAL 57/16 1/4” Figure 2. DelRay Fireplace dimensions (Tolerance ± ⅛"). DRL*3613 DIMENSIONS DRL*4813 DIMENSIONS 413/8... -
Page 8: Section 2: Framing
Installation Section 2: Framing In Wall and Corner Dimensions 1). Frame in the enclosure for the unit with framing materials. The framed opening for the assembled fireplace shown below in table NOTE: When constructing the framed opening, please ensure there is access to install the gas line when the unit is installed 12.700 * When sheetrock is used behind the fireplace, framing depth may be... -
Page 9: Clearances
Installation Clearances Clearance to Sprinkler • Maintain 48" of clearance to openings from which heat is When installing a shelf over the top of the fireplaces, the following discharged such as chase venting and Cool Wall Advantage. guidelines must be adhered to: •... -
Page 10: Standard Installation
Installation Standard installation TV over fireplace installation NO RECESS WORKS FOR TV PLACEMENT ON CHASE NON-COMBUSTIBLE FACING NON-COMBUSTIBLE FACING Enclosure top DRL36 DRL48 DRL60 16" 130° 150° 140° 12" 140° 160° 155° 8" 160° 170° 175° 4" 175° 180° 200° Enclosure top Surface temperatures are No materials based on a 3 hour burn time other than... -
Page 11: Vented Installation
Installation Vented installation NO RECESS COMBUSTIBLE FACING Enclosure top VENTED CHASE DRL36 DRL48 DRL60 See chart for IMPORTANT opening size 16" 95° 90° 100° Leaving the venting ports 12" 95° 95° 105° DRL36 DRL48 open requires Min. chase Min. chase 8"... -
Page 12: Section 3: Venting
Installation Section 3: Venting Montigo offers a variety of direct venting and termination options. The direct vent termination location MUST be selected such that it is the highest point in the venting assembly. It should also be selected such that it provides the shortest vent run possible. Should it be impossible... -
Page 13: Section 3-3-1: Venting Layout
Installation Section 3-3-1: Venting Layout DRL36 & DRL48 Venting - Wall and roof termination OUTDOOR WALL Maximum total vent run allowed is 34 ft. (V+H ≤ 34ft.) FLEX For longer vent runs, a power vent is required PIPE V + H are measured from the center of vent elbows MTO-4F Maximum vertical run allowed is 34 ft. (V max). Maximum horizontal run allowed is 20 ft. (H max). Elbows: 13"... -
Page 14: Drl60 Venting
Installation DRL60 Venting - Wall and roof termination OUTDOOR WALL Maximum total vent run allowed is 34 ft. (V+H ≤ 34ft.) FLEX For longer vent runs, a power vent is required PIPE V + H are measured from the center of vent elbows MTO-4F Maximum vertical run allowed is 34 ft. (V max). Maximum horizontal run allowed is 26 ft. (H max). Elbows: 13"... -
Page 15: Co-Linear Venting Into Existing Masonry Chimney
NOTICE bending • A maximum of two certified couplers may be used per length of 3" liner • DelRay co-linear installation requires reducing from Montigo 4/7 The unit must be fully enclosed while maintaining clearances to to Duravent 4x6⅝ combustibles detailed elsewhere in this manual... -
Page 16: Framing With Cool Wall Advantage
Cool Wall Advantage Side Discharge Kit horizontal flex pipe required for completion of installation (12' or 24'). HDKSD Flex pipe is available from Montigo as part # HDKPDFK and [Includes 2 louvers , 2 plenums, requires flex kit] HDKPDFK-1. •... - Page 17 Installation HDKSD PLENUM DIMENSIONS 15.884 4.036 .436 .436 5.002 8.132 8.014 7.943 8.132 5.002 .436 .436 17.953 GRSDH HORIZONTAL AND VERTICAL LOUVER DIMENSIONS DIMENSIONS ARE IN INCHES NAME DATE Description Outside Shell TOLERANCES: FRACTIONAL 1/32" 8/8/2018 Drawn by TWO PLACE DECIMAL .015"...
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Page 18: Sidewall Kit
REMOVE Montigo flex pipe can be stretched 50% (e.g. 6’ pipe can Montigo flex pipe can be stretched 50% (e.g. 6’ pipe can Montigo flex pipe can be stretched 50% (e.g. 6’ pipe can be stretched to 9’) -
Page 19: Tv Kit
If using Montigo Flex Pipe Kit please ensure that the pipe is fully extended before cutting to desired length. REMOVE Montigo flex pipe can be stretched 50% (e.g. 6’ pipe can be stretched to 9’) Maintain 1” Clearance to... - Page 20 CRIMP COLLAR Installation VENTING PORT COUNT VENTING PORT COUNT Fireplaces Fireplaces 2 venting ports 4 venting ports 2 venting ports 4 venting ports 48" 63" and 72" TV kits have stabilizing feet that must be attached to the 48" 63" and 72" TV kits have stabilizing WOOD...
-
Page 21: Section 3-2: Installing A Roof Mounted Direct Vent Termination For 4''/7'' (Mvtk-1)
Installation Section 3-2: Installing a Roof Mounted Direct Vent Termination for 4''/7'' (MVTK-1) This section applies to installations where the direct vent termination will be roof mounted. MVTK1 Termination 2' min Storm collar Roof flashing Section 3-2-1: Venting Layout Support ring Selection of components and details of venting lay out should adhere 32' max (1 elbow) Support plate... -
Page 22: Section 3-3: Installing A Wall Mounted Termination 4''/7
NOTE: If subject to a highly corrosive environment A Termination with a MOSR Frame is installed from the inside of the i.e. Seaside, Montigo recommends using Stainless Steel Termination. structure. These are commonly used in high-rise construction. -
Page 23: Section 3-3-2: Venting Components
E - Rigid Pipe Extension EXT18 (18" f/f Section) possible hot spots. • Montigo recommends the use of a flex section for the first section of F - Elbows MEL-90MM (m/m 90º Elbow) venting connected directly to the fireplace, offering greater flexibility MEL-90FF ( f/f 90º... -
Page 24: Section 3-3-2.2: 4" X 7" Venting Components
Installation The following venting components are approved for use with Montigo products. Please contact your local Montigo dealer for further information. Section 3-3-2.2: 4” x 7” Venting Components Component Montigo P/N Duravent P/N MetalFab P/N Flexmaster NOTES Duravent adaptor is designed for For painted black finish collared vent components, Duravent add B to the end of part raw flex is true 4/7 number (i.e. 4D6B) -
Page 25: Flexmaster As Alternate Venting
Flexmaster Flex includes all and any prepackaged vent kits by Montigo containing Flexmaster venting. All Montigo prepackaged vent kits may be used on any Montigo residential unit fireplace. When using a Power vent you must use Montigo pipe only. VERTICAL THROUGH THE ROOF: HORIZONTAL FLEX RUN REQUIREMENTS: Follow venting graph for each model as required. -
Page 26: Section 3-3-3: Heat Shields 4''/7
Installation Section 3-3-3: Heat Shields 4''/7'' Installing a Wall Mounted RHS7 heat shield Installing a Wall Mounted RHS100 Heat shield The RHS7 Heat shield CANNOT be used WITHIN 36" horizontal or 60" The RHS100 Heat shield MUST be used where the RHS7 Termination vertically of the fireplace. For applications within these dimensions the CANNOT be used. -
Page 27: Section 4: Wiring
DRL6013*I Installation of the wall switch Montigo supplies 15' of low voltage wire to be plugged into the control board. Connect to a standard single pole ON/OFF switch to the location of your choice. You may extend these wires up to 30' in length with a wire of equal quality. -
Page 28: Drl**13 (N/L) I-2 Wiring Diagram
Installation DRL**13 (N/L) I-2 Wiring Diagram BATTERY PACK 1.5V AA TYPE 1.5V AA type 1.5V AA TYPE 1.5V AA type SPARK GREEN 1.5V AA TYPE 1.5V AA type MAIN Power WHITE 120vac 60 hz 1.5V AA TYPE 1.5V AA type BLACK 6 amps SENSOR BLACK MAIN ON/OFF SWITCH... -
Page 29: Section 5: Installing The Gas Line
N.P.T. plug to be fitted with a hose barb. unit or worse, a gas leak. • Montigo requires a service shut off valve be located in an accessible location to isolate the gas supply. • Only install gas shut-off valves approved for use by the state, province, or other governing body in which the fireplace is being installed. -
Page 30: Section 6: Finishing
Installation Section 6: Finishing Finishing Around the Fireplace Finishing when using cool wall kit or vented chase Fireplace Facing When sizing the finish material for your fireplace, it is important to Fireplace Facing remember the following: THE OPENING MUST NOT BE OBSTRUCTED IN When sizing the finish material for your fireplace, it is important to ANY WAY - to do so restricts the air supply for the control compartments remember the following: THE OPENING MUST NOT BE OBSTRUCTED IN and heat exchanger it also prevents access for servicing controls. -
Page 31: Chase Venting (Optional)
Installation Chase venting (optional) An opening in the finished enclosure can keep temperatures within a safe level for a TV installation. This can be achieved in a variety of ways such as the few shown below. DRL36 DRL48 Min. chase Min. chase opening opening 70sq inch... -
Page 32: Sidewall Clearances
Installation Sidewall clearances Side wall clearances are 4". Combustible surrounds may be installed with 4" clearance to the side of the fireplace as shown. TOP OF UNIT Edge of door frame Sidewall 4" Min. Figure 19.c Sidewall clearances NOTICE 4" clearance in sidewall drawing does not apply to recession, unit cannot be recessed into a wall. -
Page 33: Section 8: Removing & Installing The Screen / Door
Installation Section 8: Removing & Installing the Screen / Door Removing the Screen Removing the door Follow the steps below to remove, or install the fireplace screen and The door is removed in a few simple steps. Follow these steps below door. Before beginning any screen or glass removal, make sure that the to unlatch the door buckles and remove the door. -
Page 34: Propane Conversion (High-Low Burner)
Installation Gas conversion steps vary based on what burner the unit is HIGH-LOW RIBBON installed in the fireplace. Check the burner hole pattern to ensure BURNER BURNER you are using the right instructions. Propane Conversion (High-Low Burner) Tools required To convert the DelRay from 1. - Page 35 Installation 6. Use screwdriver to carefully detach spring clip from the pilot 10. The pilot size can be adjusted using a flathead screwdriver to hood. (Spring clip will be reused) adjust “pilADJ” screw shown Figure 13.g Adjust pilot size Figure 13.d Removing the spring clip 7.
- Page 36 Installation should be carried out in a clean environment. WARNING! This modulating conversion kit must ONLY be applied as part of a conversion kit supplied by montigo for the specific appliance, and type of fuel, being converted. WARNING! Correct operation of the system cannot be guaranteed if the conversion kit or valve has been dropped or has sustained a strong impact.
-
Page 37: Propane Conversion (Ribbon Burner)
Installation Gas conversion steps vary based on what burner the unit is HIGH-LOW RIBBON installed in the fireplace. Check the burner hole pattern to ensure BURNER BURNER you are using the right instructions. Propane Conversion (Ribbon Burner) Tools required To convert the DelRay from 1. - Page 38 Installation 6. Use screwdriver to carefully detach spring clip from the pilot 10. The pilot size can be adjusted using a flathead screwdriver to hood. (Spring clip will be reused) adjust “pilADJ” screw shown Figure 13.g Adjust pilot size Figure 13.d Removing the spring clip 7.
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Page 39: Section 9: Installing The Accessories
Installation Section 9: Installing the Accessories Installing the Fireglass or Optional Glass Media The unit is supplied with fireglass. Optional fireglass may be purchased from the dealer. Remove the Door as shown in the previous Instruction. Once the glass door is removed place the firestones randomly across the pan and the burners as described in Figure 24 to 24.b Note: Only cover the burner with one layer of firestones or fireglass. -
Page 40: Delray 48" Optional Log Kit Installation
Installation C C D D DelRay 48" Optional Log Kit Installation The Fireplace has the option of installing a drift wood log set. Once LGS77 LGS77 the base media of fireglass, firestones, or speckled stones has been placed the log set can be installed. Ensure logs are securely placed and will not tip or fall. -
Page 41: Delray 60" Optional Log Kit Installation
Installation LGS59 LGS59 DelRay 60" Optional Log Kit Installation The Fireplace has the option of installing a drift wood log set. Once LGS77 LGS77 the base media of fireglass, firestones, or speckled stones has been placed the log set can be installed. Ensure logs are securely placed and will not tip or fall. - Page 42 Operation DANGER HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS. A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and must be installed for the protection of children and other at-risk individuals.
-
Page 43: Section 10: Cleaning And Maintenance
Operation Section 10: Cleaning and Maintenance General Pilot Burner Adjustment. • Have the fireplace and installation inspected yearly. The inspection 1. Locate Pilot Adjustment Screw. (See figure 28) must include, but is not limited to, the following: 2. Adjust pilot screw to provide properly sized flame as shown. •... -
Page 44: Pod - Pilot On Demand
Installation POD - Pilot on Demand What is POD mode? Installing the POD Jumper Cable This appliance is equipped with an “On Demand” intermittent pilot 1). Access the control box. ignition system (IPI) which also includes a continuous pilot ignition (CPI) mode with an integrated seven day timer. In IPI mode, the pilot will light before the main burner, when the appliance is turned on using a wall switch, remote or from a thermostat. -
Page 45: Troubleshooting
4. Check and make sure the ground wire from the pilot is connected to the fireplace body. If your fireplace still does not operate correctly, consult your local Montigo dealer. All service and repairs should be performed by a qualified Technician. All spare parts, optional fans, and optional trim finishes are available from your local Montigo dealer. XG0226 - 042220... -
Page 46: Indoor Fireplace In Protected Outdoor Applications
Appendix Indoor fireplace in protected outdoor applications This fireplace may be installed into outdoor locations provided they are suitably protected from direct water impingement. However, all installation clearances in the appliance manual must be observed. Framing, Clearances to Combustibles, Mantel Heights, Facing Requirements, Venting Installation, etc. -
Page 47: Appendix A: Venting Terminations
Appendix Appendix A: Venting Terminations Covered Covered Alcove Detail Alcove Detail Vinyl Siding 2’ 2’ 2’ 2’ 17.5’’ 29.5’’ 11.5’’ 17’’ Must use Vinyl Siding Termination Shield Location Canada* USA** clearance to the termination frame above grade, veranda, porch, deck, or balcony 12 inches 12 inches clearance to top of doors or operable windows... -
Page 48: Appendix B: Warranty
(collectively referred to herein as "The Companies"), warrants the If the components of the appliance covered by this warranty Montigo gas appliance (referred to herein as 'the appliance') to are found to be defective within the time frame stated (see The... -
Page 49: Appendix B: Warranty Continued
Montigo dealer (www.Montigo.com) or contact Montigo direct at techsupport@ montigo.com. Ensure you have your sales receipt and the model and serial number of your appliance. DO NOT ATTEMPT TO DO ANY SERVICE WORK YOURSELF If you cannot locate the installing dealer, or nearest dealer/ distributor, you must notify The Companies in writing. -
Page 50: Appendix C: Amendment
Appendix Appendix C: Amendment (Gas Fireplace / Equipment sold in the State of Massachusetts) 5.08: Modifications to NFPA-54, Chapter 10 (1) Revise NFPA-54 section 10.5.4.2 by adding a second exception as 4. INSPECTION. The state or local gas inspector of the side wall follows: horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes... -
Page 51: Drl3613*I Basic Exploded Parts
Appendix DRL3613*I BASIC Exploded Parts BASIC PARTS LIST PAGE 1 ITEM # PART # DESCRIPTION CBSDRL36 CEMENT BOARD ASSY RSCDRL3613 SCREEN ASSY RDTDRL3613 DOOR ASSEMBLY RVBDRL3613 VALVE COVER RBDRL3613 BURNER ASSEMBLY RPCDRL PILOT COVER REPLACMENT POWER RECA131 HARNESS RGC3089 VALVE RPA035 PILOT ASSY RRTDRL36... -
Page 52: Drl3613*I-2 Full Load Exploded Parts
Appendix DRL3613*I-2 FULL LOAD Exploded Parts PARTS LIST PAGE 1 ITEM # PART # DESCRIPTION CBSDRL36 CEMENT BOARD ASSY SCRIDRL36 SCREEN ASSY RDTDRL3613 DOOR ASSEMBLY RVBDRL3613 VALVE COVER RBDRL3613 BURNER ASSEMBLY RPCDRL PILOT COVER REC1546 REPLACMENT BULB ONLY RGC3089 VALVE RPA035 PILOT ASSY REC1377DRL... -
Page 53: Drl4813*I Basic Exploded Parts
Appendix DRL4813*I BASIC Exploded Parts BASIC PARTS LIST ITEM # PART # CBSDRL48 CEME RSCDRL4813 RDTDRL4813 RVBDRL4813 RBDRL4813 BURN RPCDRL BASIC PARTS LIST PAGE 1 REPLA RECA131 ITEM # PART # DESCRIPTION RGC3089 CBSDRL48 CEMENT BOARD ASSY RPA035 BASIC PARTS LIST RSCDRL4813 SCREEN ASSY RRTDRL48... -
Page 54: Drl4813*I-2 Full Load Exploded Parts
Appendix DRL4813*I-2 FULL LOAD Exploded Parts PARTS LIST PAGE 1 ITEM # PART # DESCRIPTION CBSDRL48 CEMENT BOARD ASSY SCRIDRL48 SCREEN ASSY RDTDRL4813 DOOR ASSEMBLY RVBDRL4813 VALVE COVER RBDRL4813 BURNER ASSEMBLY RPCDRL PILOT COVER REC1546 REPLACMENT BULB ONLY BLACK GLASS RGC3089 VALVE RPA035... -
Page 55: Drl6013*I Basic Exploded Parts
Appendix DRL6013*I BASIC Exploded Parts BASIC PARTS LIST ITEM # PART # CBSDRL48 CEME RSCDRL4813 RDTDRL4813 RVBDRL4813 RBDRL4813 BURN RPCDRL BASIC PARTS LIST PAGE 1 REPLA RECA131 ITEM # PART # DESCRIPTION RGC3089 CBSDRL48 CEMENT BOARD ASSY RPA035 BASIC PARTS LIST RSCDRL4813 SCREEN ASSY RRTDRL48... -
Page 56: Drl6013*I-2 Full Load Exploded Parts
Appendix DRL6013*I-2 FULL LOAD Exploded Parts PARTS LIST PAGE 1 ITEM # PART # DESCRIPTION CBSDRL48 CEMENT BOARD ASSY SCRIDRL48 SCREEN ASSY RDTDRL4813 DOOR ASSEMBLY RVBDRL4813 VALVE COVER RBDRL4813 BURNER ASSEMBLY RPCDRL PILOT COVER REC1546 REPLACMENT BULB ONLY BLACK GLASS RGC3089 VALVE RPA035... - Page 57 Notes XG0226 - 042220...
- Page 58 Installation & Maintenance Manual DelRay DelRay Single Sided Gas Fireplace Single Sided Gas Fireplace XG0226 - 042220...