Montigo D3615 Installation & Maintenance Manual
Montigo D3615 Installation & Maintenance Manual

Montigo D3615 Installation & Maintenance Manual

Distinction indoor gas fireplace natural gas or propane gas
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WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury,
death, or property damage.
— Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any
phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbour's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire
department.
— Installation and service must be performed by a qualified
installer, service agency or the gas fitter.
Installation & Maintenance Manual
Distinction INDOOR GAS FIREPLACE
D3615, D3615ST
Natural Gas or Propane Gas
D4815, D4815ST
Natural Gas or Propane Gas
D7215, D7215ST
Natural Gas or Propane Gas
• The installation of this fireplace must be done by a
®
• Check local codes and read all instructions prior to
C
US
qualified and certified gas appliance installer.
installation.
NOTICE
Installer: Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
Installation and service must be performed by a qualified installer,
service agency or the gas fitter.
Label all wires prior to disconnection when servicing controls.
Wiring errors can cause improper and dangerous operation.
Verify proper operation after servicing
WARNING
Some materials used in the manufacturing process of this product can
expose you to Benzene which is known in the State of California to
cause cancer and birth defects or other reproductive harm. For more
information go to www.P65warnings.ca.gov
XG0222

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Summary of Contents for Montigo D3615

  • Page 1 Installation & Maintenance Manual Distinction INDOOR GAS FIREPLACE D3615, D3615ST Natural Gas or Propane Gas D4815, D4815ST Natural Gas or Propane Gas D7215, D7215ST Natural Gas or Propane Gas • The installation of this fireplace must be done by a qualified and certified gas appliance installer. ® • Check local codes and read all instructions prior to installation. NOTICE WARNING: FIRE OR EXPLOSION HAZARD Installer: Leave this manual with the appliance.
  • Page 2: Safety Alert Key

    Introduction Congratulations on your purchase of a Montigo Fireplace. With over 30 years of experience, Montigo is committed to providing you with a gas fireplace that is not only a beautiful addition to your space, but that is also designed and manufactured to the highest safety, reliability and engineering standards.
  • Page 3: Table Of Contents

    Standard Installation Checklist ....................5 Log Kit Installation ........................31 Rating Plate Sample ........................6 D3615 Single Sided Driftwood Kit..................32 Section 1: Product Dimensions ....................7 D3615ST See Through Driftwood Kit ..................32 D4815 Single Sided Driftwood Kit..................33 Section 2: Framing ........................
  • Page 4: Section A: Before You Begin

    NOTICE • Should it be impossible to meet the venting requirements laid out in Section 3: Venting, please contact your Montigo dealer regarding the use of a Montigo Power Vent. Do not use this appliance if any part has been under water.
  • Page 5: Standard Installation Checklist

    Customer Date Installed: Install Address: Location of Fireplace: Installer: Dealer Phone: Model (circle one): D3615, D3615ST, D4815, D4815ST, D7215, D7215ST Serial #: IF NO, WHY NOT? Appliance Install: Section 2 Framing complies with install manual. Standoffs have been installed. Proper clearances have been maintained.
  • Page 6: Rating Plate Sample

    General Rating Plate Sample Figure 1 Rating Plate for D7215 Figure 1.b Rating Plate for D7215ST XG0222...
  • Page 7: Section 1: Product Dimensions

    General Section 1: Product Dimensions SINGLE SIDED SEE THROUGH Figure 2. Distinction Fireplace dimensions (Tolerance ± ⅛"). Figure 2.b Distinction Fireplace dimensions (Tolerance ± ⅛"). D3615 SINGLE SIDED DIMENSIONS D3615 SEE THROUGH DIMENSIONS 517/8 517/8 173/8 403/4 377/8 151/2 61/8...
  • Page 8: Section 2: Framing

    8 " 8 " 1215 1215 16 " 16 " 2432 4 " 815/16'' .5'' 89'' D3615 Figure 8. Assembly of Non Combustible Framing D3615ST 815/16'' 89'' 815/16'' .5'' 89'' D4815 Dimentions DIMENSIONS ARE IN INCHES NAME...
  • Page 9: Framing The Single Sided Fireplace

    8 " 8 " 8 " 8 " 8 " 1375 1375 8 " 8 " 2 " 2 " 13" 13" D3615 SINGLE SIDED DIMENSIONS D3615 SEE THROUGH DIMENSIONS 4915/16 21/4 593/4 171/2 107/8 407/8 171/8 129/16 5311/16 4915/16 21/4...
  • Page 10: Chase Venting

    Installation Chase venting TV recess framing At a minimum, a 120" opening is required in the finished enclosure to keep temperatures within a safe level. This can be achieved in a variety 3" Min. from of ways such as the few shown below. ceiling The recess MUST be made from...
  • Page 11: Framing With Cool Wall Advantage

    Installation Framing with Cool Wall Advantage Below are basic instructions on the framing of the Cool Wall advantage kit. More detailed instructions including the installation diagrams are included with the kit. 2015.73 2015.73 79.4 79.4 On 72" TV kit, the top flange is attached to the back of the top 2x4 1677.92mm "...
  • Page 12: Framing With Cool Wall Advantage Sidewall Kits

    General Framing with Cool Wall Advantage Sidewall kits 15.884 15.748 18.812 10.942 7.874 DIMENSIONS ARE IN INCHES NAME DATE Figure 8.c.c Cool Wall Advantage Sidewall Vertical vent dimensions Figure 8.c.c Cool Wall Advantage Sidewall Plenum dimensions TOLERANCES: REVISIONS 17/10/2018 FRACTIONAL 1/32" Drawn by DIMENSIONS ARE IN INCHES NAME DATE Description...
  • Page 13: Section 3: Venting

    The distinction is supplied with 3 different sized restrictor plates to meet the venting guidelines laid out below please contact your Montigo improve flame efficiency. The size of restrictor used largely depends dealer to discuss power venting options.
  • Page 14: Section 3-3-1: Venting Layouts

    Section 3-3-1: Venting Layouts Vertical Termination Vertical Termination - 2 Elbows *Restrictor may be required *Minimum 36'' from top of unit before attaching an elbow D3615, D3615ST, D4215, D4215ST, D7215, D7215ST D3615, D3615ST, D4215, D4215ST, D7215, D7215ST Vertical Minimum Vertical Minimum V1+V2 Vertical Maximum Horizontal Maximum H1 If the vent rise is over 8ft straight vertical, a restrictor must be installed.
  • Page 15: Vertical Termination - 3 Elbows

    Vertical Termination - 3 Elbows Horizontal Termination - 1 Elbow *Minimum 36'' from top of unit before attaching an elbow *Minimum 36'' from top of unit before attaching an elbow D3615, D3615ST, D4215, D4215ST, D7215, D7215ST D3615, D3615ST, D4215, D4215ST, D7215, D7215ST Vertical Minimum V1+V2 Vertical Minimum V1...
  • Page 16: Horizontal Termination - 2 Elbows

    Installation Horizontal Termination - 2 Elbows Horizontal Termination - 2 Elbows D3615, D3615ST, D4215, D4215ST, D7215, D7215ST *Minimum 36'' from top of unit before attaching an elbow Vertical Minimum V1 Horizontal Maximum H1+H2 Figure 8.e Horizontal Termination - 2 Elbows Horizontal Termination - 3 Elbows D3615, D3615ST, D4215, D4215ST, D7215, D7215ST...
  • Page 17: Section 3-2: Installing A Roof Mounted Direct Vent Termination (Pvtk1Ss)

    Installation Section 3-2: Installing a Roof Mounted Direct Vent Termination (PVTK1SS) This section applies to installations where the direct vent termination will be roof mounted. Section 3-2-1: Venting Layout PVTK1 Termination 2' min Selection of components and details of venting lay out should adhere Storm collar Roof flashing to the following guidelines:...
  • Page 18: Section 3-3: Installing A Wall Mounted Direct Vent Termination

    Installation Section 3-3: Installing a Wall Mounted Direct Vent Termination Installation of termination from inside structure This section applies to installations where the direct vent termination will be wall mounted. A Termination with a MOSR Frame is installed from the inside of the structure.
  • Page 19: Section 3-3-2: Venting Components

    PXT - 12 (12" f/f Section) possible hot spots. PXT - 20 (20" f/f Section) • Montigo recommends the use of a flex section for the final pipe F - Elbows PEL-90MM (m/m 90º Elbow) connected directly to the fireplace offering greater flexibility of PEL-90FF ( f/f 90º...
  • Page 20: Section 3-3-2.2: Simpson Duravent Venting Components

    Installation Section 3-3-2.2: Simpson Duravent Venting Components The following Simpson Duravent venting components are approved for use with Montigo products. Please contact your local Montigo dealer for further information. Component Simpson Duravent Montigo Part Number Part Number Termination PTO4 (3" Length) 58DVA-HC (Horizontal 5/8 vent) PTO4F (3"...
  • Page 21: Section 3-3-2.3: Icc Venting Components

    Components* The following ICC venting components are approved for use with The following Metalfab venting components are approved for use Montigo products. Please contact your local Montigo dealer for with Montigo products. Please contact your local Montigo dealer further information.
  • Page 22: Section 3-5: Heat Shields

    Installation Section 3-5: Heat Shields Installing a Wall Mounted RHS102 Heat shield Drywall / sheetrock RHS101 Heat Shield Outer Section The RHS102 Heat shield must be used if vent pipe passes through a wall or ceiling within 6' of the unit. RHS101 Heat Shield, inner Section Termination To install the RHS102, Slide the Inner Section over the vent pipe that...
  • Page 23 Installation Burner tray Removal Power and gas to the unit MUST be disconnected before installing 4. Carefully slide out burner strip from the firebox. For instructions on how to remove the door please see the door install/removal section. 1. Unscrew and remove the pilot cover from the burner tray. Figure 12.
  • Page 24: Propane Conversion

    Installation Propane Conversion Tools required To convert the Distinction 2. Loosen the 4 screws securing the burner strip to the stands. from Natural Gas to Propane, install the GCA009 for D 1). Torx T20 Screw Driver Bit units. The unit must be 2).
  • Page 25 Installation 6. Remove pilot hood, then use allen key to remove pilot orifice. 9. The manifold and inlet pressure can be verified by using a manometer and a 1/8” rubber hose attached to the valve ports shown here (top is manifold, bottom is inlet) Figure 13.e Removing the pilot hood, orifice 7.
  • Page 26: Section 4: Wiring

    Installation Section 4: Wiring Distinction (N/L) I-2 Wiring Diagram BATTERY BATTERY PACK PACK 1.5V AA type 1.5V AA TYPE TO MAIN POWER 1.5V AA TYPE 1.5V AA type SPARK SPARK GREEN GREEN 1.5V AA TYPE 1.5V AA type MAIN WHITE WHITE BLACK Power...
  • Page 27: Installation

    Installation CPI [Continuous Pilot Ignition] / IPI [Intermittent Pilot Ignition] Jumper Cable Installation “Why use CPI mode”? Installing the CPI Jumper Cable There are several reasons why you may choose to use CPI mode. When 1). Open the control box drawer. a flue is cold it can be difficult to light the appliance. It can take a bit of time (particularly on tall vents) to initialize vent action.
  • Page 28: Section 5: Installing The Gas Line

    Screen Bracket 20 GA Satin Vertical Door Spring Retainer 14 GA Satin Vertical Door Spring Retainer/Stop 14 GA Satin Door Latch 14 GA Satin Back Door Latch 14 GA Satin Installation Back Door Spring Retainer/Stop 14 GA Satin Back Door Navigation Bracket 20 GA Satin L &...
  • Page 29: Mantels & Surrounds

    Installation Mantels & Surrounds Finishing Around the Fireplace NOTE: National Canadian Gas Association mantel test requirements Non-combustible mantels and mouldings may be safely installed over are for fire hazard prevention to combustible materials. the top and on the front of the fireplace provided that they do not extend past the fireplace opening at all, because it will interfere with Please be aware;...
  • Page 30: Section 8: Removing & Installing The Screen / Door

    Installation Section 8: Removing & Installing the Screen / Door Removing the Screen Removing the door Follow the steps below to remove, or install the fireplace screen and The Distinction doors are removed in a few simple steps. Follow these door. Before beginning any screen or glass removal, make sure that the steps below to unlatch the door buckles and remove the door.
  • Page 31: Section 9: Installing The Media

    Log kits used to create D7215 See-Through: 1 LGS58, 1 LGS59 any media LGS59 Figure 22. Do not cover the pilot with any media Firestone & Fireglass Quantity Firestone & Fireglass Quantity Unit Bags Needed D3615 Figure 23. LGS59 D4815 D7215 LGS58 Optional speckled stones Speckled stone quantity Unit...
  • Page 32: D3615 Single Sided Driftwood Kit

    Installation D3615 Single Sided Driftwood Kit LGS58: LOG 5 LGS58: LOG 1 LGS58: LOG 6 LGS57 LGS59: LOG E LGS59: LOG F LGS59: LOG D LGS59: LOG C LGS59: LOG B LGS59: LOG A D3615ST See Through Driftwood Kit LGS59: LOG D...
  • Page 33: D4815 Single Sided Driftwood Kit

    Installation D4815 Single Sided Driftwood Kit LGS58: LOG 5 LGS58: LOG 4 LGS59: LOG B LGS58: LOG 6 LGS58: LOG 1 LGS59: LOG E LGS59: LOG A LGS59: LOG D LGS59: LOG F LGS57 LGS57 D4815ST See Through Driftwood Kit LGS59: LOG D LGS59: LOG B LGS59: LOG A...
  • Page 34: D7215 Single Sided Driftwood Kit Step 1

    Installation D7215 Single Sided Driftwood Kit Step 1 LGS57: LOG A LGS58: LOG 2 LGS57: LOG A LGS59: LOG F LGS58: LOG 3 LGS58: LOG 4 LGS59: LOG D LGS59: LOG C LGS59: LOG E D7215 Single Sided Driftwood Kit Step 2 LGS58: LOG 6 LGS59: LOG A LGS58: LOG 1...
  • Page 35: D7215 See-Through Driftwood Kit

    Installation D7215 See-Through Driftwood Kit LGS59: LOG E LGS58: LOG 3 LGS58: LOG 4 LGS59: LOG B LGS58: LOG 2 LGS59: LOG A LGS58: LOG 1 LGS58: LOG 5 LGS59: LOG F LGS59: LOG D LGS59: LOG C LGS59: LOG 6 XG0222...
  • Page 36: Distinction (N/L) I-2 Wiring Diagram

    Installation Control Board upgrade/replace 4. New Board. Adding options to DL units requires control board upgrades for the following Pilot When upgrading the options Distinction control board, Fan Kit DFK-3 the board will be shipped On/Off with the board installed in LED Kit MCLEDDL** Switch the drawer and with the Remote Control...
  • Page 37 Installation 5. Feed On/Off switch 6. Feed Fan, LED, PPO, 9. Place on LED wire on rightside firebox floor with adhesive through drawer frame and pilot wires through wire pad. For LED Install instructions see Optional LED kit drawer frame. Install/Replace instructions Figure 24.e On/Off switch through drawer Figure 24.f Fan, LED, PPO, and pilot wires...
  • Page 38: Led Strip Instructions

    Installation LED Strip Installation LED Strip Instructions 4. Place Glass plate where metal plate sat before, secure using Power to the unit MUST be disconnected before installing existing metal brackets. Screw in halfway on one side first, then fully on the other side, then fully tighten first side. For instructions on how to remove the door please see the door install/removal section.
  • Page 39: Before You Begin

    Installation Glass Reflective panel Installation Before you begin Always ensure the kit part number is correct for the fireplace model and all kit contents are included. The model number may be found on the rating plate under the valve blind of the fireplace. Single Sided Kit Contents: See Through Kit Contents: •...
  • Page 40 Installation should be carried out in a clean environment. WARNING! This modulating conversion kit must ONLY be applied as part of a conversion kit supplied by montigo for the specific appliance, and type of fuel, being converted. WARNING! Correct operation of the system cannot be guaranteed if the conversion kit or valve has been dropped or has sustained a strong impact.
  • Page 41: Before You Begin

    Installation Fan kit Install/Replace 3. Repeat for the remaining fans, making sure connectors are on the right side. Figure 27.d secure the fans Figure 27. Fan kit 4. Locate fan wiring harness. Before you begin This kit requires a Proflame 2 control board. For burner and media tray removal instructions please see burner tray removal To Fan instructions.
  • Page 42 Operation Main ON/OFF Switch Main Harness Sensor Igniter Stepper Motor Manifold Pressure Test Connection LED1 LED2 Output Regulator Control (Optional) 3.15A Fuse Power Inlet Pressure SW1 = Programing Button Test Connection Pilot Adjustment Screw LED1 = Red Diagnostic Light LED2 = Amber Programing Remote Control Light XG0222...
  • Page 43: Section 7: Finishing The Fireplace

    Fasten the board in place using standard drywall screws. 1680 8 " 8 " 8 " 8 " 1375 8 " 2 " 13" Figure 28. Supplied non-combustible cement board dimensions D3615, D3615ST D4815, D4815ST D7215, D7215ST 10⅞ 10⅞ 10⅞ 40⅞ 52⅞ 76⅞ 7/16 17⅛...
  • Page 44: Remote Operation

    Operation Remote Operation The Proflame 2 System consists of the following elements: 1. Pilot Assembly Blue Back lit LCD display 2. Proflame Gas Valve. 3. Proflame 2 Control Module On/Off Key 4. Wiring Harness Thermostat Key 5. Variable Speed fans Up/Down Arrow Key 6.
  • Page 45: Initializing The System For The First Time

    Operation Initializing the System for the first time Temperature Indication Display 1. Set master override switch to off position. With the system in the "Off" position, press the Thermostat Key and the Mode Key at the same time. Look at the LCD screen on 2.
  • Page 46: Remote-Flame Control

    Operation Remote-Flame Control Room Thermostat (Remote Control Operation) When you turn on the fireplace it starts on high. The proflame 2 has six (6) flame levels. Each time you press the Down Arrow Key The Remote Control can operate as a room thermostat. The once the flame height will reduce by one step.
  • Page 47: Disabling Thermostat

    Operation Disabling Thermostat Fan Speed Control The fireplace is equipped with optional hot air circulating fans. Some jurisdictions and bedroom installations require the The speed of the fans can be controlled by the Proflame system. thermostat to be disabled. The fan speed can be adjusted through six (6) speeds. To activate this function use the Mode Key, see Figure 26, to index to the fan 1.
  • Page 48: Led Remote Control Operation

    Operation LED Remote Control Operation Use AUX function to turn power on to LED Speed Brightness Mode State State NOTE: The color being touched on the ring doesn't necessarily mean the same color will be displayed on the LED kit, keep Static white color Adjustable Unadjustable moving along the wheel until the desired color is displayed White color gradual changes Adjustable Adjustable All colors gradual change Adjustable Adjustable Red/green/ blue three colors Adjustable Adjustable gradual change...
  • Page 49: Section 10: Cleaning And Maintenance

    Operation Section 10: Cleaning and Maintenance General Cleaning • Have the fireplace and installation inspected yearly. The When the fireplace is first activated, there may be some smoking inspection must include, but is not limited to, the following: and a visible film may be left on the glass. This is a normal condition, and is the result of burning of protective coatings on new metal.
  • Page 50: Appendix A: Venting Terminations

    Appendix Appendix A: Venting Terminations Covered Covered Alcove Detail Alcove Detail Vinyl Siding 2’ 2’ 2’ 2’ 17.5’’ 29.5’’ 11.5’’ 17’’ Must use Vinyl Siding Termination Shield Location Canada* USA** clearance to the termination frame above grade, veranda, porch, deck, or balcony 12 inches 12 inches clearance to top of doors or operable windows...
  • Page 51: Appendix B: Warranty

    (collectively referred to herein as "The Companies"), warrants the option, replace or repair defective components of the appliance Montigo gas appliance (referred to herein as 'the appliance') to manufactured by the company at no charge and will also pay for...
  • Page 52: Appendix B: Warranty Continued

    In the event the installing dealer is unavailable, contact your nearest authorized Montigo dealer (www.Montigo.com) or contact Montigo direct at techsupport@ montigo.com. Ensure you have your sales receipt and the model and serial number of your appliance.
  • Page 53: Appendix C: Amendment

    Appendix Appendix C: Amendment (Gas Fireplace / Equipment sold in the State of Massachusetts) 5.08: Modifications to NFPA-54, Chapter 10 (1) Revise NFPA-54 section 10.5.4.2 by adding a second exception as 4. INSPECTION. The state or local gas inspector of the side wall follows: horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes...
  • Page 54 Installation & Maintenance Manual DISTINCTION Vented gas fireplace heater XG0222...

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