Montigo DelRay DRL3613NI Installation & Maintenance Manual
Indoor direct vent gas fireplace
16000 btu/hr natural gas or propane gas
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- Installation & maintenance manual (70 pages)
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WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury,
death, or property damage.
— Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use any
phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbour's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire
department.
— Installation and service must be performed by a qualified
installer, service agency or the gas fitter.
DANGER
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with this appliance and
shall be installed for the protection of children and other
at-risk individuals.
Installation & Maintenance Manual
®
C
US
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
DelRay
INDOOR DIRECT VENT GAS FIREPLACE
DRL3613NI 16,000 BTU/hr Natural Gas or Propane Gas
DR3613NI-2 16,000 BTU/hr Natural Gas or Propane Gas
• The installation of this fireplace must be done by a
qualified and certified gas appliance installer.
• Check local codes and read all instructions prior to
installation.
NOTICE
Installer: Leave this manual with the appliance.
Consumer: Retain this manual for suture reference.
CAUTION
Installation and service must be performed by a qualified installer,
service agency or the gas fitter.
DANGER
Read and understand this manual. Improper installation, adjustment,
alteration, service or maintenance can cause serious injury, property
damage or even death. For assistance or additional information
consult a qualified installer, service agency or the gas supplier.
WARNING
Some materials used in the manufacturing process of this product can
expose you to Benzene which is known in the State of California to
cause cancer and birth defects or other reproductive harm. For more
information go to www.P65warnings.ca.gov
XG0226 - 180904
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Table of Contents
Related Manuals for Montigo DelRay DRL3613NI
Summary of Contents for Montigo DelRay DRL3613NI
- Page 1 Installation & Maintenance Manual DelRay INDOOR DIRECT VENT GAS FIREPLACE DRL3613NI 16,000 BTU/hr Natural Gas or Propane Gas DR3613NI-2 16,000 BTU/hr Natural Gas or Propane Gas • The installation of this fireplace must be done by a qualified and certified gas appliance installer. ® • Check local codes and read all instructions prior to installation. NOTICE WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, Installer: Leave this manual with the appliance.
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Page 2: Safety Alert Key
Introduction Congratulations on your purchase of a Montigo Fireplace. With over 30 years of experience, Montigo is committed to providing you with a gas fireplace that is not only a beautiful addition to your space, but that is also designed and manufactured to the highest safety, reliability and engineering standards. -
Page 3: Table Of Contents
General Contents Safety Alert Key .................. 2 CPI [Continuous Pilot Ignition] / IPI [Intermittent Pilot Ignition] Introduction ..................2 Jumper Cable Installation ............... 18 Section A: Before You Begin ...............4 “Why use CPI mode”? ...................18 Installation Checklist ..................4 The difference between IPI and CPI: ............18 Standard Installation Checklist ..............5 Installing the CPI Jumper Cable ..............18 Rating Plate Sample ..................6 Section 5: Installing the gas line............. -
Page 4: Section A: Before You Begin
• Should it be impossible to meet the venting requirements laid out in Section 3: Venting, please contact your Montigo dealer regarding the use of a Montigo Power Vent. NOTICE •... -
Page 5: Standard Installation Checklist
General Standard Installation Checklist This standard installation checklist is to be used by the installer in conjunction with, not instead of, the instructions contained within this installation manual. Customer Date Installed: Install Address: Location of Fireplace: Installer: Dealer Phone: Model (circle one): DRL3613NI, DR3613NI-2 Serial #: IF NO, WHY NOT? -
Page 6: Rating Plate Sample
General Rating Plate Sample ITEM NO. PART NUMBER DESCRIPTION MATERIAL QTY. Revision 1-2 valve handle Material <not specified> 3-8 to 3-8 Safety Valve Material <not specified> Section 1: Dimensions B038H GAS INLET INSERT C12L14 CDS DL24013-10 3 Row Holes Top Burner 20 GA Aluminized steel DL24015-20 Burner Baffle... -
Page 7: Section 2: Framing
Installation Section 2: Framing In Wall and Corner Dimensions Alcove above the fireplace Ceiling Level 1). Frame in the enclosure for the unit with framing materials. The framed opening for the assembled fireplace is 43⅜" wide, x 33 Non-combustible materials. Alcove 11/16" high x 14¼" deep over fireplace 1"... -
Page 8: Clearances
Installation Section 3: Venting Clearances Montigo offers a variety of direct venting and termination options. The direct vent termination location MUST be selected such that it is the highest point in the venting assembly. It should also be selected such When installing a shelf over the top of the fireplaces, the following that it provides the shortest vent run possible. -
Page 9: Section 3-3-1: Venting Layout
Installation Section 3-3-1: Venting Layout Wall and Roof mounted venting "A" Minimum Horizontal vent run: 10" vertical section and 90° Elbow of the top of the unit (16 1/8" measured from top of the unit to center of elbow). 34' MAXIMUM VERTICAL HEIGHT "B" Maximum Vertical vent run: 20' MAXIMUM HORIZONTAL OFFSETS 34’ vertical length with a roof termination, restrictor recommended. 3 MAXIMUM 90°... -
Page 10: Section 3-2: Installing A Roof Mounted Direct Vent Termination For 4''/7'' (Mvtk-1)
Installation Section 3-2: Installing a Roof Mounted Direct Vent Termination for 4''/7'' (MVTK-1) This section applies to installations where the direct vent termination will be roof mounted. MVTK1 Termination 2' min Storm collar Roof flashing Section 3-2-1: Venting Layout Support ring Selection of components and details of venting lay out should adhere 34' max Support plate to the following guidelines:... -
Page 11: Section 3-3: Installing A Wall Mounted Termination 4''/7
NOTE: If subject to a highly corrosive environment A Termination with a MOSR Frame is installed from the inside of the i.e. Seaside, Montigo recommends using Stainless Steel Termination. structure. These are commonly used in high-rise construction. -
Page 12: Section 3-3-2: Venting Components
E - Rigid Pipe Extension EXT18 (18" f/f Section) possible hot spots. • Montigo recommends the use of a flex section for the first section of F - Elbows MEL-90MM (m/m 90º Elbow) venting connected directly to the fireplace, offering greater flexibility MEL-90FF ( f/f 90º... -
Page 13: Section 3-3-2.2: Duravent Directvent Pro 4" X 6⅝" Venting Components
Installation Section 3-3-2.2: Duravent DirectVent Pro 4” x 6⅝” Venting Components The following Simpson Duravent venting components are approved for use with Montigo products. Please contact your local Montigo dealer for further information. Component Montigo Part Number Simpson Duravent Part Number A - Termination MTO4 (3" Length) Must use Montigo termination MTO4F (3" Length) -
Page 14: 45° Corner Installation 4''/7
Installation 45° Corner Installation 4''/7'': 45° or less Corner Installation 4''/7'': Attach the MEXT-2 and attach it to the EEL-45. Connect to an aditional Use a MTO-4 termination and a MFL-4 or MFL-3 and a frame, if EEL-45 and MEXT section. Slide the fireplace into position and attach appropriate. -
Page 15: Section 3-3-3: Heat Shields 4''/7
Installation Section 3-3-3: Heat Shields 4''/7'' Installing a Wall Mounted RHS7 heat shield Installing a Wall Mounted RHS100 Heat shield The RHS7 Heat shield CANNOT be used WITHIN 36" horizontal or 60" The RHS100 Heat shield MUST be used where the RHS7 Termination vertically of the fireplace. For applications within these dimensions the CANNOT be used. -
Page 16: Section 4: Wiring
Installation Section 4: Wiring DR3613 (N/L) I-2 Wiring Diagram BATTERY PACK 1.5V AA TYPE 1.5V AA TYPE SPARK GREEN 1.5V AA TYPE MAIN Power WHITE BLACK 120vac 60 hz 1.5V AA TYPE BLACK 6 amps SENSOR MAIN ON/OFF SWITCH BLUE 885 PROFLAME OPTIONAL CPI/IPI SWITCH WHITE YELLOW/GREEN ORANGE... -
Page 17: Installation Of The Wall Switch
Figure 15. Wiring diagram for DRL3613NI with SIT Proflame Electronic Ignition Installation of the wall switch Montigo supplies 15' of low voltage wire to be plugged into the control board. Connect to a standard single pole ON/OFF switch to the location of your choice. -
Page 18: Cpi [Continuous Pilot Ignition] / Ipi [Intermittent Pilot Ignition] Jumper Cable Installation
Installation CPI [Continuous Pilot Ignition] / IPI [Intermittent Pilot Ignition] Jumper Cable Installation “Why use CPI mode”? Installing the CPI Jumper Cable There are several reasons why you may choose to use CPI mode. When 1). Access the control box. a flue is cold it can be difficult to light the appliance. It can take a bit of time (particularly on tall vents) to initialize vent action. -
Page 19: Section 5: Installing The Gas Line
• To check pressures, control valves have a provision to remove a 1/8” N.P.T. plug to be fitted with a hose barb. • Montigo requires a service shut off valve be located in an accessible location to isolate the gas supply. -
Page 20: Section 6: Finishing
Installation Section 6: Finishing Finishing Around the Fireplace Cement Board Install Fireplace Facing Install the supplied non-combustible cement board to overlap the new horizontal & vertical 2 x 4's, place the non-combustible When sizing the finish material for your fireplace, it is important to wall board above the fireplace throat, allowing 1/8"... -
Page 21: Section 8: Removing & Installing The Screen / Door
Installation Section 8: Removing & Installing the Screen / Door Removing the Screen Removing the door Follow the steps below to remove, or install the fireplace screen and The door is removed in a few simple steps. Follow these steps below door. Before beginning any screen or glass removal, make sure that the to unlatch the door buckles and remove the door. -
Page 22: Propane Conversion
Installation Propane Conversion Tools required To convert the DelRay from 1. Shut off gas supply. Natural Gas to Propane, install the GCA010 conversion 1). Torx T20 Screw Driver Bit kit. The unit must be 2. Remove the 2 screws securing the pilot cover to the media 2). - Page 23 Installation 6. Use screwdriver to carefully detach spring clip from the pilot 10. The pilot size can be adjusted using a flathead screwdriver to hood. (Spring clip will be reused) adjust “pilADJ” screw shown Figure 13.g Adjust pilot size Figure 13.d Removing the spring clip 7.
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Page 24: Section 9: Installing The Accessories
Installation Section 9: Installing the Accessories Installing the Firestones or optional Fireglass The unit is supplied with firestones. Optional fireglass may be purchased from the dealer. Remove the Door as shown in the previous Instruction. Once the glass door is removed place the firestones randomly across the pan and the burners as described in Figure 24 to 24.b Note: Only cover the burner with one layer of firestones or fireglass. - Page 25 Operation Main ON/OFF Switch Main Harness Sensor Igniter Stepper Motor Manifold Pressure Test Connection LED1 LED2 Output Regulator Control (Optional) 3.15A Fuse Power Inlet Pressure SW1 = Programing Button Test Connection Pilot Adjustment Screw LED1 = Red Diagnostic Light LED2 = Amber Programing Remote Control Light XG0226 - 180904...
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Page 26: Section 10: Cleaning And Maintenance
Operation Section 10: Cleaning and Maintenance General Pilot Burner Adjustment. • Have the fireplace and installation inspected yearly. The inspection 1. Locate Pilot Adjustment Screw. (See figure 28) must include, but is not limited to, the following: 2. Adjust pilot screw to provide properly sized flame as shown. •... -
Page 27: Troubleshooting
Contact the local dealer for repairs or service bulbs are not working If your fireplace still does not operate correctly, consult your local Montigo dealer. All service and repairs should be performed by a qualified Technician. All spare parts, optional fans, and optional trim finishes are available from your local Montigo dealer. XG0226 - 180904... -
Page 28: Appendix A: Venting Terminations
Appendix Appendix A: Venting Terminations Covered Covered Alcove Detail Alcove Detail Vinyl Siding 2’ 2’ 2’ 2’ 17.5’’ 29.5’’ 11.5’’ 17’’ Must use Vinyl Siding Termination Shield Location Canada* USA** clearance to the termination frame above grade, veranda, porch, deck, or balcony 12 inches 12 inches clearance to top of doors or operable windows... -
Page 29: Appendix B: Warranty
(collectively referred to herein as "The Companies"), warrants the option, replace or repair defective components of the appliance Montigo gas appliance (referred to herein as 'the appliance') to manufactured by the company at no charge and will also pay for... -
Page 30: Appendix B: Warranty Continued
In the event the installing dealer is unavailable, contact your nearest authorized Montigo dealer (www.Montigo.com) or contact Montigo direct at techsupport@ montigo.com. Ensure you have your sales receipt and the model and serial number of your appliance. -
Page 31: Appendix C: Amendment
Appendix Appendix C: Amendment (Gas Fireplace / Equipment sold in the State of Massachusetts) 5.08: Modifications to NFPA-54, Chapter 10 (1) Revise NFPA-54 section 10.5.4.2 by adding a second exception as 4. INSPECTION. The state or local gas inspector of the side wall follows: horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes... - Page 32 Installation & Maintenance Manual DelRay Single Sided Gas Fireplace XG0226 - 180904...