Rockwell Automation Allen-Bradley PowerFlex 755 Migration Manual
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Rockwell Automation Allen-Bradley PowerFlex 755 Migration Manual

Rockwell Automation Allen-Bradley PowerFlex 755 Migration Manual

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PowerFlex 755 Drive to
PowerFlex 755TS Drive
755 Catalog Number 20G
755TS Catalog Number 20G2, 20GE
Migration Guide
Original Instructions

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Summary of Contents for Rockwell Automation Allen-Bradley PowerFlex 755

  • Page 1 PowerFlex 755 Drive to PowerFlex 755TS Drive 755 Catalog Number 20G 755TS Catalog Number 20G2, 20GE Migration Guide Original Instructions...
  • Page 2 If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

  • Page 3: Table Of Contents

    Download and Enable Logic..........44 Rockwell Automation Publication 750-RM102A-EN-P - April 2024...
  • Page 4 Table of Contents Notes: Rockwell Automation Publication 750-RM102A-EN-P - April 2024...

  • Page 5: Preface

    The leading zeroes and [name] can be omitted unless required to clarify the context. This parameter can also be shown as 4:6.1, 4:6.01 [Dig Out Invert] or any other combination that shows the minimum port: parameter information. Rockwell Automation Publication 750RM102A-EN-P - April 2024...

  • Page 6: Abbreviations

    Whether you choose to migrate all at once or use our unique, phased approach to help minimize the costs, risks, and complexities involved with managing legacy products and systems, Rockwell Automation has the tools and the experience to guide you through the transition.

  • Page 7: Additional Resources

    Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system. Provides basic information to properly wire and ground the following products in common bus applications: Drives in Common Bus Configurations with PowerFlex 755TM Bus Supplies •...
  • Page 8 Provides a quick reference tool for Allen-Bradley industrial automation controls and Ratings Specifications, publication IC-TD002 assemblies. Product Certifications website, rok.auto/certifications. Provides declarations of conformity, certificates, and other certification details. You can view or download publications at rok.auto/literature. Rockwell Automation Publication 750RM102A-EN-P - April 2024...

  • Page 9: Replacement Considerations

    Designed for a Simplified Migration Path Industrial users and OEMs must mitigate risks when migrating to a next-generation platform. When migrating from PowerFlex 755 to PowerFlex 755TS drives, Rockwell Automation anticipates migration risks and complexity and offers a simplified solution for best migration results.

  • Page 10: Considerations For Migration

    • Identify 20-COMM cards installed in your PowerFlex 755 drive and plan for migration to a 20-750 option module offering. See Table 5 on page 21 for information on option module compatibility. Also use the flow chart on the following page to aid in your migration. Rockwell Automation Publication 750-RM102A-EN-P - April 2024...
  • Page 11 PowerFlex 755TS drive that includes a safety option module. Select I/O, Feedback, Power, and Option Module Compatibility on page Safety Options See the PowerFlex 750-Series Products with TotalFORCE Control Technical Data, publication 750-TD104-EN-P, for information about certification requirements. Rockwell Automation Publication 750-RM102A-EN-P - April 2024...

  • Page 12: Catalog Number Explanations - Powerflex 755 Drive

    (1) Drive must be programmed to obtain low (208VAC) voltage rating. (2) For Frames 6 and 7, a user-installed flange kit (20- 750-FLNG4-Fx) is available to convert a Code N drive that provides a NEMA/UL Type 4X/12 back. Rockwell Automation Publication 750-RM102A-EN-P - April 2024...
  • Page 13 FLNG4-Fx) is available to convert a Code N drive that provides a NEMA/UL Type 4X/12 back. provides a NEMA/UL Type 4X/12 back. (2) Available as a drive with options (21G). (2) Available as a drive with options (21G). Rockwell Automation Publication 750-RM102A-EN-P - April 2024...
  • Page 14 (3) Available as a drive with options (21G). (1) Not available on Frames 8…10, specify Code ‘N’. (2) Frames 1…2 only. Internal Resistor kits (20-750- DB1-Dx) sold separately. (3) Standard on Frames 1…5, optional on 6…7. Rockwell Automation Publication 750-RM102A-EN-P - April 2024...

  • Page 15: Catalog Number Explanations - Powerflex 755Ts Drive

    (1) For Frames 6...7, a user installed flange kit (20-750-FLNG4-Fn) is available to convert a Code N drive that provides a NEMA/UL Type 4X/12 back. (2) Frames 2...5 are IP20, Frames 6...7 are IP00. Voltage Rating Code Voltage 400V AC/540V DC 480V AC/650V DC Rockwell Automation Publication 750-RM102A-EN-P - April 2024...
  • Page 16 — — — — — — — (1) For Frames 6 and 7, a field-installed flange kit (20-750-TFLNG1-Fx) is available to convert a Code N drive to provide a NEMA/UL Type 4X/12 back. Rockwell Automation Publication 750-RM102A-EN-P - April 2024...
  • Page 17 (1) Frames 1…2 only. Internal Resistor kits (20-750-DB1-Dx) sold separately. (2) Standard on Frames 1…5, optional on 6 and 7. Human Interface Module (HIM) Code Operator Interface Frames No HIM 1…7 Catalog number positions 14…18 are not used. 1…3 8…10 Rockwell Automation Publication 750-RM102A-EN-P - April 2024...

  • Page 18: Option Module Compatibility

    (5) 20-750-PNET or 20-750-PNET2P Series B Option Modules required. Series A firmware cannot be updated to Series B. (6) Only one safety option module can be installed. (7) Only present if secondary motor control enabled. Rockwell Automation Publication 750-RM102A-EN-P - April 2024...

  • Page 19: Communication Modules

    Safety option cards are just one component in a safety control system. Components in the system must be chosen and applied appropriately to achieve the desired level of functional safety. See Table 5 for additional information about the safety option modules. Rockwell Automation Publication 750-RM102A-EN-P - April 2024...
  • Page 20 ‘host configuration’ parameters that control how the drive reacts to certain safety states. These parameters do not have the same number in PowerFlex 755 and PowerFlex 755TS, and they may not have the same name. See Table Rockwell Automation Publication 750-RM102A-EN-P - April 2024...

  • Page 21: Powerflex 755Ts Functional Safety Options

    It is also equipped for Integrated 20-750-S4 Option Module, publication 750-UM005 (drive-based) Timed SS1, Monitored SS1, and Safe Brake Control, which operate in the drive and are activated through the network safety connection. Rockwell Automation Publication 750-RM102A-EN-P - April 2024...

  • Page 22: Hardware Differences

    07 and 08. Auxiliary power supply Designated port for the auxiliary power supply when connected via option module cable. (PowerFlex 755TS Frame 1 drives only.) EtherNet/IP ports Fixed built-in dual EtherNet/IP ports. Rockwell Automation Publication 750-RM102A-EN-P - April 2024...
  • Page 23 If necessary, an edge connector grease applicator kit, catalog number SK-RM-GRAPP1, is available to apply new grease to edge connectors on circuit boards. (1) See the PowerFlex Drives with TotalFORCE Control Built-in EtherNet/IP Adapter User Manual, publication 750COM-UM009. Rockwell Automation Publication 750-RM102A-EN-P - April 2024...

  • Page 24: Configuration Software And Him Versions

    Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference Guarding Against Electrostatic Damage, publication 8000-4.5.2 or any other applicable ESD protection handbook. Rockwell Automation Publication 750-RM102A-EN-P - April 2024...

  • Page 25: Parameter Conversion And Drive Configuration

    • A need to keep a V/Hz control mode available for basic drive troubleshooting. • To easily control a single motor in different motor control or PsnVelTrq modes without changing multiple parameters. Rockwell Automation Publication 750-RM102A-EN-P - April 2024...
  • Page 26 PM FV Selects surface permanent magnet motor flux vector. SynR VHz Selects synchronous reluctance motor volts per Hertz. SynR SV Selects synchronous reluctance motor sensorless vector. Adj VltgMode Selects adjustable voltage control mode. – Rockwell Automation Publication 750-RM102A-EN-P - April 2024...

  • Page 27: Application Configuration

    1079 PID Output Sel PID Output Sel 1080 PID Output Mult PID Output Mult 1081 PID Upper Limit PID Upper Limit 1082 PID Lower Limit PID Lower Limit 1083 PID Deadband PID Deadband Rockwell Automation Publication 750-RM102A-EN-P - April 2024...
  • Page 28 Gearbox Rating 1183 Gearbox Ratio Gearbox Ratio 1184 Gearbox Sheave Gearbox Sheave 1187 Pump Off Config Pump Off Config 1188 Pump Off Setup Pump Off Setup 1189 Pump Off Action Pump Off Action Rockwell Automation Publication 750-RM102A-EN-P - April 2024...

  • Page 29: Embedded Logic Select (Dlx)

    DeviceLogix is used in the Powerflex 755 drive. Figure 4 - Select Emb Logic Select During Device Definition to Enable DeviceLogix Setting Emb Logic Select to DeviceLogix also sets parameter 0:72 [Emb Logic Select] = DLX. Rockwell Automation Publication 750-RM102A-EN-P - April 2024...

  • Page 30: Tag Binding In Powerflex 755T Products

    DLX Real In SP1 1110 DLX Real In SP1 DLX Real In SP2 1111 DLX Real In SP2 DLX Real In SP3 1112 DLX Real In SP3 DLX Real In SP4 1113 DLX Real In SP4 Rockwell Automation Publication 750-RM102A-EN-P - April 2024...

  • Page 31: Port And Parameter Numbers

    Net Addr Sel Net Addr Src Net Addr Src IP Addr Cfg 1 IP Addr Cfg 1 IP Addr Cfg 2 IP Addr Cfg 2 IP Addr Cfg 3 IP Addr Cfg 3 Rockwell Automation Publication 750-RM102A-EN-P - April 2024...
  • Page 32 To Peer Period not supported To Peer Skip not supported To Peer Enable not supported Comm Flt Action Comm Flt Action Idle Flt Action Idle Flt Action MSG Flt Action MSG Flt Action Rockwell Automation Publication 750-RM102A-EN-P - April 2024...

  • Page 33: Datalinks

    Flt Cfg DL 03 Flt Cfg DL 04 Flt Cfg DL 04 Flt Cfg DL 05 Flt Cfg DL 05 Flt Cfg DL 06 Flt Cfg DL 06 Flt Cfg DL 07 Flt Cfg DL 07 Rockwell Automation Publication 750-RM102A-EN-P - April 2024...
  • Page 34 Data in C2 Data in D1 Data in D2 Data out A1 Data out A2 Data out B1 Data out B2 Data out C1 Data out C2 Data out D1 Data out D2 Rockwell Automation Publication 750-RM102A-EN-P - April 2024...

  • Page 35: Drive Configuration

    Motor NP Amps Motor NP Hertz Motor NP Hertz Motor NP RPM Motor NP RPM Mtr NP Pwr Units Mtr NP Pwr Units Motor NP Power Motor NP Power Motor Poles Motor Poles Rockwell Automation Publication 750-RM102A-EN-P - April 2024...
  • Page 36 571…577 Preset Speed 1…7 1814…1820 Preset Speed 1…7 Jog Speed 1 1894 Jog Speed 1 Selected Spd Ref 1892 VRef Selected Final Speed Ref 1933 VRef Final Droop RPM at FLA 1961 Droop RPM at FLA Rockwell Automation Publication 750-RM102A-EN-P - April 2024...
  • Page 37 Output Frequency Commanded SpdRef 1914 VRef Commanded Mtr Vel Fdbk 1044 Motor Vel Fb Commanded Trq 2073 Trq Commanded Output Current Output Current Output Voltage Output Voltage DC Bus Volts DC Bus Volts Rockwell Automation Publication 750-RM102A-EN-P - April 2024...

  • Page 38: Drive Option Modules

    Supported option modules are listed in Chapter 1 on page 18. The programming of option module functions does not change when installed in a PowerFlex 755TS drive, only the drive parameter references used by the module. Rockwell Automation Publication 750-RM102A-EN-P - April 2024...

  • Page 39: Flux Vector Configuration

    These algorithms can be used to alert personnel when the components are nearing the end of their lifespan so the components can be replaced before they fail. For details on predictive maintenance, see PowerFlex Drives with TotalFORCE Control Programming Manual, publication 750-PM101. Rockwell Automation Publication 750-RM102A-EN-P - April 2024...

  • Page 40: Datalinks

    DeviceLogix editor can be launched from Connected Components Workbench (CCW) or Studio 5000 Logix Designer. In this example, CCW is used. To launch DeviceLogix in the PowerFlex 755T drives, see the PowerFlex 755T Reference Manual, publication 750-RM100, and the PowerFlex Programming manual, publication 750-PM101. Rockwell Automation Publication 750-RM102A-EN-P - April 2024...

  • Page 41: Part Counter Project

    1. In the PowerFlex 755 drive, open the DLX editor by clicking Launch Editor )in the DeviceLogix tab. Once the editor is open, select Export Main Logic by clicking Tools > Export > Export Main Logic. Name the file and save. (The file format is .dlr.) Rockwell Automation Publication 750-RM102A-EN-P - April 2024...
  • Page 42 Logic by clicking Tools > Import > Import Main Logic. Locate and open the file you saved in the previous step. After the program is imported you will notice the errors in the program. These errors are related to the tags that did not transfer. Rockwell Automation Publication 750-RM102A-EN-P - April 2024...

  • Page 43: Devicelogix Tag Database

    2. Click Launch Tag Editor. 3. Select the Port7:1 [Dig in Sts] bit 2 for to create a tag for the digital input. Select Port 9:1100 [DLX Bool SP1] bit 0 for the relay output. Rockwell Automation Publication 750-RM102A-EN-P - April 2024...

  • Page 44: Download And Enable Logic

    3. To download the logic, click in the taskbar. A confirmation window opens. 4. Click Yes. in the taskbar. The logic is executed in the drive. 5. To enable the logic, click Close the Device Logix editor. Rockwell Automation Publication 750-RM102A-EN-P - April 2024...
  • Page 45 PowerFlex 755 Drive to PowerFlex 755TS Drive Migration Guide Notes: Rockwell Automation Publication 750-RM102A-EN-P - April 2024...
  • Page 46 Rockwell Automation maintains current product environmental compliance information on its website at rok.auto/pec. Allen-Bradley, Connected Components Workbench, ControlNet, DriveExecutive, DriveExplorer, DriveTools, expanding human possibility, Kinetix, PowerFlex, Rockwell Automation, RSLogix, RSLogix 5000, Studio 5000, Studio 5000 Logix Designer, and TotalFORCE are trademarks of Rockwell Automation, Inc.

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