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Rockwell Automation 20G2 Manuals
Manuals and User Guides for Rockwell Automation 20G2. We have
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Rockwell Automation 20G2 manuals available for free PDF download: Hardware Service, Installation Instructions Manual
Rockwell Automation 20G2 Hardware Service (196 pages)
With TotalFORCE Control
Brand:
Rockwell Automation
| Category:
DC Drives
| Size: 69.79 MB
Table of Contents
Table of Contents
3
Preface
9
About this Publication
9
Download Firmware, Add-On Profile, EDS, and Other Files
9
Additional Resources
10
Product Advisories
11
Remove Power from the System
12
Remove the Protective Guard
12
Install the Protective Guard
12
Renewal Kits for Powerflex 755TS Products with Corrosive Gas
16
Protection (XT)
16
Protective Packaging for Renewal Kits with XT
16
Protective Covers on Kits with XT
16
Dielectric Grease Application
17
Dielectric Grease
17
Inspect and Clean Circuit Board Connectors
18
Apply Dielectric Grease to an Edge Connector
18
Commonly Used Tools
21
Software Tools
21
Hardware Installation Diagrams
22
Fastener Torque Sequences
22
Recommended Preventative Maintenance
25
Predictive Maintenance
26
Maintenance of Industrial Control Equipment
27
Solid-State Devices
28
Component Inspection and Maintenance
31
Forward and Reverse Biased Igbt/Diode Tests
32
Frames 1
33
Remove the Power Terminal Cover, Frames 1
35
Install the Power Terminal Cover, Frames 1
36
Remove the IP54, NEMA/UL Type 12 Cover, Frames 2
37
Install the IP54, NEMA/UL Type 12 Cover, Frames 2
38
Power Terminal Cover Replacement, Frames 1
39
Remove the Power Terminal Cover, Frames 1
39
Install the Power Terminal Cover, Frames 1
39
IP54, NEMA/UL Type 12 Cover Replacement, Frames 2
40
Remove the IP54, NEMA/UL Type 12 Cover, Frames 2
40
Install the IP54, NEMA/UL Type 12 Cover, Frames 2
41
Chassis Replacement, Frame 1
41
Remove the Chassis, Frame 1
41
Install the Chassis, Frame 1
44
Chassis Replacement, Frames 2
46
Remove the Chassis, Frames 2
46
Install the Chassis, Frames 2
49
Flange Gasket Replacement, Frames 2
49
Remove the Flange Gasket, Frames 2
49
Install the Flange Gasket, Frames 2
52
Control Pod Printed Circuit Board Fan Replacement, Frames 2
54
Remove the Control Pod Printed Circuit Board Fan, Frames
54
Install the Control Pod Printed Circuit Board Fan, Frames 2
56
Heatsink Fan Replacement, Frames 1
57
Remove the Heatsink Fan, Frames 1
57
Install the Heatsink Fan, Frames 1
57
Heatsink Fan Replacement, Frames 4 and 5
58
Remove the Heatsink Fan, Frames 4 and 5
58
Install the Heatsink Fan, Frames 4 and 5
58
Stirring Fan Replacement, Frames 4 and 5
59
Remove the Stirring Fan, Frames 4 and 5
59
Install the Stirring Fan, Frames 4 and 5
60
Control Pod HIM Cradle Replacement, Frames 2
61
Remove the Control Pod HIM Cradle, Frames 2
61
Install the Control Pod HIM Cradle, Frames 2
63
Main Control Circuit Board Replacement, Frame 1
64
Remove the Main Control Circuit Board, Frame 1
64
Install the Main Control Circuit Board, Frame 1
67
Main Control Circuit Board Replacement, Frames 2
69
Remove the Main Control Circuit Board, Frames 2
69
Install the Main Control Circuit Board, Frames 2
72
Replacement, Frame 1
74
Ribbon Cable, Frame 1
74
Replacement, Frames 2
75
Ribbon Cable, Frames 2
75
Ribbon Cable, Frames 2
76
Backplane Circuit Board Replacement, Frame 1
76
Remove the Backplane Circuit Board, Frame 1
76
Install the Backplane Circuit Board, Frame 1
77
Backplane Circuit Board Replacement, Frames 2
77
Remove the Backplane Circuit Board, Frames 2
77
Install the Backplane Circuit Board, Frames 2
79
Frame 6 Kits
81
Remove the Cover
83
Install the Cover
83
Remove the Protective Guard (IP54, NEMA/UL Type 12 Enclosure)
84
Enclosure)
84
Control Pod Access Cover Replacement
85
Remove the Control Pod Access Cover
85
Install the Control Pod Access Cover
85
Cover Replacement
86
Remove the Cover
86
Install the Cover
86
Control Pod HIM Cradle Replacement
86
Remove the Control Pod HIM Cradle
86
Install the Control Pod HIM Cradle
88
Main Control Circuit Board Replacement
89
Remove the Main Control Circuit Board
89
Install the Main Control Circuit Board
92
Main Control Board to Power Interface Board Ribbon Cable
94
Replacement
94
Ribbon Cable
94
Ribbon Cable
95
Backplane Circuit Board Replacement
96
Remove the Backplane Circuit Board
96
Install the Backplane Circuit Board
97
Heatsink Fan Replacement
97
Remove the Heatsink Fan
97
Install the Heatsink Fan
98
Upper Stirring Fan Replacement
99
Remove the Upper Stirring Fan
99
Install the Upper Stirring Fan
100
Lower Stirring Fan Assembly Replacement
100
Remove the Lower Stirring Fan Assembly
100
Install the Lower Stirring Fan Assembly
101
Flange Gasket Replacement
102
Remove the Flange Gasket
102
Install the Flange Gasket
105
Power Interface Circuit Board Replacement
106
Remove the Power Interface Circuit Board
106
Install the Power Interface Circuit Board
112
AC Precharge Circuit Board (400/480V) Replacement
113
Remove the AC Precharge Circuit Board (400/480V)
113
Install the AC Precharge Circuit Board (400/480V)
118
DC Precharge Circuit Board Replacement
119
Remove the DC Precharge Circuit Board
119
Install the DC Precharge Circuit Board
125
Frame 7 Kits
127
Remove the Cover
128
Install the Cover
128
Remove the Protective Guard (IP54, NEMA/UL Type 12 Enclosure)
129
Enclosure)
129
Control Pod Access Cover Replacement
130
Remove the Control Pod Access Cover
130
Install the Control Pod Access Cover
130
Cover Replacement
131
Remove the Cover
131
Install the Cover
131
Control Pod HIM Cradle Replacement
131
Remove the Control Pod HIM Cradle
131
Install the Control Pod HIM Cradle
133
Main Control Circuit Board Replacement
134
Remove the Main Control Circuit Board
134
Install the Main Control Circuit Board
137
Main Control Board to Power Interface Board Ribbon Cable
139
Replacement
139
Ribbon Cable
139
Install the Main Control Board to Power Interface Board
140
Ribbon Cable
140
Backplane Circuit Board Replacement
141
Remove the Backplane Circuit Board
141
Install the Backplane Circuit Board
142
Heatsink Fan Assembly Replacement
142
Remove the Heatsink Fan Assembly
142
Install the Heatsink Fan Assembly
143
Stirring Fan Assembly Replacement
144
Remove the Stirring Fan Assembly
144
Install the Stirring Fan Assembly
145
Flange Gasket Replacement
146
Remove the Flange Gasket
146
Install the Flange Gasket
150
Power Interface Circuit Board Replacement
151
Remove the Power Interface Circuit Board
151
Install the Power Interface Circuit Board
160
AC Precharge Circuit Board (400/480V) Replacement
161
Remove the AC Precharge Circuit Board (400/480V)
161
Install the AC Precharge Circuit Board (400/480V)
169
DC Precharge Circuit Board Replacement
170
Remove the DC Precharge Circuit Board
170
Install the DC Precharge Circuit Board
178
Before You Apply Power to the Drive
179
Load DC Bus Voltage and Output Current Measurements
180
List of Drive Schematics
181
Index
189
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Rockwell Automation 20G2 Installation Instructions Manual (100 pages)
Brand:
Rockwell Automation
| Category:
DC Drives
| Size: 21.12 MB
Table of Contents
Table of Contents
3
Commonly Used Installation Tools
5
Line to Load Installation Guidelines
6
Additional Resources
8
Product Advisories
9
Catalog Number Explanation
11
Product Rating Cross-Reference
14
Fastener Torque Sequences
15
Hardware Installation Diagrams
16
Configuration Tool Options
16
Receiving
17
Approximate Weights
18
Handling
19
Storage
23
CE Conformity
25
Location Planning
28
Minimum Clearances
30
Approximate Dimensions
31
Installation of Products with Corrosive Gas Protection (XT)
51
Access Panels, Covers, and Doors
51
Hardware Connections
53
Main Control Circuit Board
54
Hardware Enable Circuitry
55
Safety Enable Circuitry
56
Drive Device Ports
57
AC Supply Source Considerations
59
Motor Considerations
59
Grounding Requirements
60
RF Emission Category C3 Compliant Wiring
61
Power Cable Specifications
63
Terminal Block Specifications
64
Three-Phase Power Terminal Locations
65
Frames 1
67
Frames 5
68
Frames 5
70
Fuse and Circuit Breaker Ratings
71
Intermittent Overload
76
Motor Overload Protection
76
Short-Circuit Current Rating
76
Apply and Remove Power
76
Input Contactor Precautions
76
Output Contactor Precaution
77
Bypass Contactor Precaution
77
Drive Power Jumper Configuration
77
Service and Maintenance
85
Recommended Preventative Maintenance
85
Shock Events
88
Maintenance of Industrial Control Equipment
89
Replacement Parts
92
Commonly Used Installation and Service Tools
95
Remove Power from the System
96
Start up after Repairs
97
Load DC Bus Voltage and Output Current Measurements
97
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