Rockwell Automation Allen-Bradley PowerFlex 700S Installation Manual
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Rockwell Automation Allen-Bradley PowerFlex 700S Installation Manual

Rockwell Automation Allen-Bradley PowerFlex 700S Installation Manual

High performance ac drive, adjustable frequency ac drive
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700S High Performance AC
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Summary of Contents for Rockwell Automation Allen-Bradley PowerFlex 700S

  • Page 1 700S High Performance AC Drive 700H Adjustable Frequency AC Drive High Power Installation Manual...
  • Page 2 In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

  • Page 3: Table Of Contents

    Table of Contents Important User Information ..........1-2 Summary of Changes Preface...
  • Page 4 Chapter 6 Frame 10 Installation Lifting ..............6-1 Removing Covers.
  • Page 5 Summary of Changes The information below summarizes the changes to the PowerFlex High Power Installation Instructions, publication PFLEX-IN006, since the last release. Manual Updates Change Page Frame 11 Installation added Frame 11 Specifications added Frame 11 Drive, Fuse & Circuit Breaker Ratings added Stegmann Feedback Cables updated for Stegmann Feedback Option Card...
  • Page 6 Summary of Changes Notes:...

  • Page 7: Preface

    Preface Overview Drive Description The PowerFlex 700 High Power AC drives consist of the 700H and 700S products. Both are available in power ratings from 200 to 600 HP (132 kW to 355 kW) normal duty, at input voltages from 380V to 500V. The 700H features a parameter set modeled after the PowerFlex 700 AC drive.

  • Page 8: Manual Conventions

    Overview The following manuals are recommended for detailed PowerFlex 700S information: Title Publication PowerFlex Reference Manual PFLEX-RM002 PowerFlex 700S User Manual 20D-UM001 For Allen-Bradley Drives Technical Support: Title Online at . . . Allen-Bradley Drives Technical Support www.ab.com/support/abdrives • In this manual we refer to the PowerFlex 700H or 700S High Power Manual Conventions Adjustable Frequency AC Drive as;...
  • Page 9 Overview ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage. ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive.
  • Page 10 Overview ATTENTION: The “adjust freq” portion of the bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations, overhauling loads, and eccentric loads. It forces the output frequency to be greater than commanded frequency while the drive's bus voltage is increasing towards levels that would otherwise cause a fault.

  • Page 11: Chapter 1 General Installation Information

    Chapter General Installation Information AC Supply Source PowerFlex High Power drives are suitable for use on a circuit capable of delivering up to a maximum of 200,000 rms symmetrical amperes, and a Considerations maximum of 600 volts. ATTENTION: To guard against personal injury and/or equipment damage caused by improper fusing or circuit breaker selection, use only the recommended line fuses/circuit breakers specified in...

  • Page 12: General Grounding Requirements

    General Installation Information If any or all of these conditions exist, it is recommended that the user install a minimum amount of impedance between the drive and the source. This impedance could come from the supply transformer itself, the cable between the transformer and drive or an additional transformer or reactor.

  • Page 13: Fuses And Circuit Breakers

    General Installation Information RFI Filter Grounding Using an optional RFI filter may result in relatively high ground leakage currents. Therefore, the filter must only be used in installations with grounded AC supply systems and be permanently installed and solidly grounded (bonded) to the building power distribution ground. Ensure that the incoming supply neutral is solidly connected (bonded) to the same building power distribution ground.
  • Page 14 General Installation Information Unshielded Cable THHN, THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and/or conduit fill rates limits are provided. Do not use THHN or similarly coated wire in wet areas.
  • Page 15 General Installation Information of standard shielded cable and also combines considerable mechanical strength and resistance to moisture. It can be installed in concealed and exposed manners and removes the requirement for conduit (EMT) in the installation. It can also be directly buried or embedded in concrete. Because noise containment can be affected by incidental grounding of the armor to building steel (see Chapter 2.

  • Page 16: Common Bus/Precharge

    General Installation Information Common Bus/Precharge ATTENTION: To avoid possible equipment damage, please note that PowerFlex High Power common bus drives do not have precharge. In addition, precharge capability must be provided in the system and disconnect switches must not be used between the input of the drive and a common DC bus without the use of an external precharge device.
  • Page 17 General Installation Information General Notes • The motor cable should be kept as short as possible in order to avoid electromagnetic emission as well as capacitive currents. • Use of line filters in ungrounded systems is not recommended. • PowerFlex drives may cause radio frequency interference if used in a residential or domestic environment.

  • Page 18: Using Input/Output Contactors

    General Installation Information Using Input/Output Input Contactor Precautions Contactors ATTENTION: A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage. The drive is designed to use control input signals that will start and stop the motor.

  • Page 19: Chapter 2 Powerflex 700H Control Wiring

    Chapter PowerFlex 700H Control Wiring Important points to remember about I/O wiring: • Always use copper wire. • Wire with an insulation rating of 600V or greater is recommended. • Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot).
  • Page 20 PowerFlex 700H Control Wiring Figure 2.1 PowerFlex 700H I/O Terminal Blocks & Jumpers J3 & J4 J1 & J2 ➊ ➋ ➌ I/O Terminal Blocks and Jumpers I/O Terminal Blocks Table 2.C I/O Terminal Block Specifications Wire Size Range Torque No.
  • Page 21 PowerFlex 700H Control Wiring I/O Cable Grounding When installing shielded multi-conductor for analog and digital I/O, strip the cable at such a distance from the terminal plug so you can fix it to the cable clamp for grounding and strain relief. Position the exposed shield so the clamp grips it.
  • Page 22 PowerFlex 700H Control Wiring Figure 2.2 I/O Terminal Designations No. Signal Description Analog In 1 (–) Isolated , bipolar, differential, 9 bit & 320 - sign, 88k ohm input impedance. A Analog In 1 (+) jumper (page 2-5) selects: 0-10V, Analog In 2 (–) ±10V, 4-20mA.
  • Page 23 PowerFlex 700H Control Wiring Analog I/O Configuration Important: Analog I/O must be configured through programming, as well as the jumpers shown below. Figure 2.3 I/O Configuration Signal Jumper Setting ±10V Analog J1 (Analog In 1) 0-20 mA 0-10V Inputs J2 (Analog In 2) ±10V Analog J3 (Analog Out 1)
  • Page 24 PowerFlex 700H Control Wiring If 24V terminals of several drives are connected in parallel, we recommend using a diode circuit to block current flow in the opposite direction. Reverse current flow could damage the Control Board. From Auxiliary Power Supply 24V dc 24V dc Power...
  • Page 25 PowerFlex 700H Control Wiring Input/Output Connection Example Required Parameter Changes • Configure with Parameter 340 Analog Output ±10V, 4-20 mA Bipolar • Select Source Value: +10V Unipolar Parameter 384, [Digital Out1 Sel] • Adjust Scaling: (shown) Parameters 343/344 – • Disable Digital Input:#1: 2-Wire Control Non-Reversing Parameter 361 = “0, Unused”...

  • Page 26: Reference Control

    PowerFlex 700H Control Wiring Reference Control “Auto” Speed Sources The drive speed command can be obtained from a number of different sources. The source is determined by drive programming and the condition of the Speed Select digital inputs, Auto/Manual digital inputs or reference select bits of a command word.

  • Page 27: Auto/Manual Examples

    PowerFlex 700H Control Wiring Auto/Manual Examples PLC = Auto, HIM = Manual A process is run by a PLC when in Auto mode and requires manual control from the HIM during set-up. The Auto speed reference is issued by the PLC through a communications module installed in the drive.
  • Page 28 2-10 PowerFlex 700H Control Wiring Notes:...

  • Page 29: Chapter 3 Powerflex 700S Control Wiring

    Chapter PowerFlex 700S Control Wiring I/O Wiring Important points to remember about I/O wiring: • Always use copper wire. • Wire with an insulation rating of 600V or greater is recommended. • Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot).
  • Page 30 PowerFlex 700S Control Wiring Insulation Type Wire Type(s) Description Rating Standard Belden 8760/9460(or equiv.) 0.750 mm (18AWG), Analog I/O twisted pair, 100% shield with drain Remote Pot Belden 8770(or equiv.) 0.750 mm (18AWG), 3 cond., shielded Encoder/ Combined: Belden 9730 (or equivalent) 0.196 mm (24AWG), Pulse I/O...
  • Page 31 PowerFlex 700S Control Wiring Wiring the Main Control Board I/O Terminals Terminal blocks TB1 and TB2 contain connection points for all inputs, outputs and standard encoder connections. Both terminal blocks reside on the Main Control Board. Remove the terminal block plug from the socket, and make connections. Reinstall the plug, when wiring is complete.
  • Page 32 PowerFlex 700S Control Wiring Table 3.D TB1 - Row T (Top) Terminals Related Terminal Signal Description Parameter Power Supply 24V dc Return (-) Power and common for pre charge and enable inputs. Inputs may sink or source. Power Supply 24V dc (+) Rating: 100 mA maximum.
  • Page 33 PowerFlex 700S Control Wiring Figure 3.1 TB1 - Row T (Top) Wiring Examples Input/Output Connection Example Required Parameter Changes Sinking Precharge and Enable Inputs - using internal power Enable - In sinking configuration. this circuit must supply connect to 24V dc return for drive to run. Precharge Precharge control is used in common bus configurations and is not required for AC fed drives.
  • Page 34 PowerFlex 700S Control Wiring Table 3.E TB1 - Row B (Bottom) Terminals Terminal Signal Description Analog Input #1 (-) +/-10.0V dc or +/-1.0V dc bipolar, 800, 802, differential input. 13 bit + sign, 803, 804, Analog Input #1 (+) 20k ohm input impedance Analog Input Shield Optional connection point for analog input shield.
  • Page 35 PowerFlex 700S Control Wiring Figure 3.2 TB1 - Row B (Bottom) Wiring Examples Input/Output Connection Example Required Parameter Changes Analog Inputs Analog Inputs for Speed Reference and Speed Trim - shield Example: Using Analog In1 as 0-10V speed +/-10V dc or +/-1.0V dc terminated at source reference •...
  • Page 36 PowerFlex 700S Control Wiring Figure 3.2 TB1 - Row B (Bottom) Wiring Examples Input/Output Connection Example Required Parameter Changes Analog Outputs Analog Outputs Indicating Motor Speed and Motor Current Example: Using Analog Out 1, -10V to +10V to +/-10V dc or +/-1.0V dc meter Motor RPM and direction: •...
  • Page 37 PowerFlex 700S Control Wiring Table 3.F TB2 - Row T (Top) Terminals Terminal Signal Description Encoder Signal A Primary encoder interface. 5 or 12V 222, 230, dc switch selectable , Nominal 231, 232, Encoder Signal Not A current draw per channel @ 12V dc 233, 234, Encoder Signal B 45 mA, @5V dc 32 mA...
  • Page 38 3-10 PowerFlex 700S Control Wiring Figure 3.3 TB2 - Row T (Top) Wiring Examples Input/Output Connection Examples Required Parameter Changes Primary Encoder Interface - Primary Encoder - using internal power supply Example: Using Encoder 0 for Primary Motor Supports 12V dc differential Speed Feedback •...
  • Page 39 PowerFlex 700S Control Wiring 3-11 Figure 3.3 TB2 - Row T (Top) Wiring Examples Input/Output Connection Examples — 3-Wire Control Required Parameter Changes High Speed Inputs Sourcing High Speed Inputs, Used for 3 Wire Control - using Example: Three Wire Control •...
  • Page 40 3-12 PowerFlex 700S Control Wiring Figure 3.3 TB2 - Row T (Top) Wiring Examples Input/Output Connection Examples — 2-Wire Control Required Parameter Changes High Speed Inputs Sourcing High Speed Inputs, Used for 2 Wire Control - using Example: Two Wire Control •...
  • Page 41 PowerFlex 700S Control Wiring 3-13 Table 3.G TB2 - Row B (Bottom) Terminals Terminal Signal Description Encoder Signal A Secondary encoder interface. 222, 240, 5 or 12V dc switch selectable 241, 242, Encoder Signal Not A , Nominal current draw per 243, 244, Encoder Signal B channel @ 12V dc 45 mA,...

  • Page 42: Hard Enable Circuitry

    3-14 PowerFlex 700S Control Wiring Figure 3.4 TB2 - Row B (Bottom) Wiring Examples Input/Output Connection Example Required Parameter Changes Secondary Encoder Interface Secondary Encoder - using internal power supply Example: Using Encoder 1 for Primary Motor - Supports 12V dc differential Speed Feedback •...

  • Page 43: Auxiliary Power Supply

    PowerFlex 700S Control Wiring 3-15 Auxiliary Power Supply You may use an auxiliary power supply to keep the 700S Control Assembly energized, when input power is de-energized. This allows the Main Control Board, DriveLogix controller and any feedback option cards to continue operation.

  • Page 44: Main Control Board I/O And Encoder Settings

    3-16 PowerFlex 700S Control Wiring Main Control Board I/O and Encoder Settings SIDE VIEW FRONT - TOP VIEW UP = OPEN = OFF DOWN = CLOSED= ON Analog Input #1 +/-10.0V dc +/-1.0V dc Scaling SW1-1 Open Closed Analog Input #2 +/-10.0V dc +/-1.0V dc Scaling SW1-2...

  • Page 45: Connecting Synchlink

    PowerFlex 700S Control Wiring 3-17 specifications. Open these switches for 12V dc operation, close them for 5V dc operation. Switches SW2-1, 3, and 5 are for the secondary encoder. Set these switches to match the encoder output specifications. Open these switches for 12V dc operation, close them for 5V dc operation.
  • Page 46 3-18 PowerFlex 700S Control Wiring Table 3.I SynchLink Cables and Accessories Description Cat. No. 2 x 1 M Fiber Optic Link 1403-CF001 2 x 3 M Fiber Optic Link 1403-CF003 2 x 5 M Fiber Optic Link 1403-CF005 10 M Fiber Optic Link 1403-CF010 20 M Fiber Optic Link 1403-CF020...

  • Page 47: Chapter 4 Communication Options

    Chapter Communication Options Communication Module Figure 4.1 DPI Port Locations ➊ Locations HIM panel opens to allow access to DPI interface. To open panel, remove screws on left side of HIM panel and swing open. ➋➌ ➎ To Drive Control (Main Control Board on 700S, DPI Interface Board on 700H) No.

  • Page 48: Communication Configurations

    Communication Options Communication Typical Programmable Controller Configurations Configurations Important: If block transfers are programmed to continuously write information to the drive, care must be taken to properly format the block transfer. If attribute 10 is selected for the block transfer, values will be written only to RAM and will not be saved by the drive.
  • Page 49 Communication Options Figure 4.3 PowerFlex 700H Logic Status Word Logic Bits 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Status Description x Ready 0 = Not Ready 1 = Ready Active 0 = Not Active 1 = Active Command 0 = Reverse...
  • Page 50 Communication Options Figure 4.4 PowerFlex 700S Logic Command Word Logic Bits 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Command Description x Normal 0 = Not Normal Stop Stop 1 = Normal Stop Start 0 = Not Start 1 = Start...
  • Page 51 Communication Options Figure 4.5 PowerFlex 700S Logic Status Word Logic Bits 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Status Description x Enabled 0 = Not Enabled 1 = Enabled Running 0 = Not Running 1 = Running Command 0 = Reverse...
  • Page 52 Communication Options Notes:...

  • Page 53: Chapter 5 Frame 9 Installation

    ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc. cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment.

  • Page 54: Removing The Covers

    Frame 9 Installation Figure 5.1 Frame 9 Lifting Removing the Covers Removing the Connection Cover (8 Screws) Removing the Power U/T1 V/T2 W/T3 U/T1 V/T2 W/T3 (8 Screws) Cover U/T1 V/T2 W/T3 U/T1 V/T2 W/T3 (3 Screws) Removing the Conduit Cover U/T1 V/T2 W/T3 U/T1 V/T2 W/T3...

  • Page 55: Minimum Mounting Clearances

    Frame 9 Installation Minimum Mounting Clearances 400.0 mm 400.0 mm (15.75 in.) (15.75 in.) 50.0 mm 80.0 mm 50.0 mm (1.97 in.) (3.2 in.) (1.97 in.) Refer to Figure 5.2 350.0 mm 350.0 mm detailed dimension (13.8 in.) (13.8 in.) information.

  • Page 56: Dimensions

    Frame 9 Installation Dimensions Figure 5.2 Frame 9 Dimensions 480.0 (18.90) 5.0 (0.20) 400.0 (15.75) 363.3 (14.32) 14.0 (0.55) 240.0 (9.45) 9.0 (0.35) 339.5 (13.37) 45.0 (1.77) Nameplate Wire Way 1150.0 (45.28) 1120.0 (44.09) Nameplate 9.0 (0.35) Lifting Hole 21.0 (0.83) 245.53 372.5 (14.67) (9.67)

  • Page 57: Ungrounded And Unbalanced Installations

    Frame 9 Installation Ungrounded and CE frame 9 drives are equipped with common mode capacitors that are referenced to ground. Operating a CE frame 9 drive on an ungrounded Unbalanced Installations distribution system could result in drive damage. ATTENTION: If you intend to operate a Frame 9 drive on an ungrounded distribution system, you must order a non-CE PowerFlex High Power drive.

  • Page 58: Power Wiring

    Frame 9 Installation Power Wiring Table 5.A Power Terminal Specifications Wire Size Range Torque No. Name Description Maximum Minimum Recommended ➊ Input Power Terminal Block Input power 185.0 mm 95.0 mm 40 N-m L1, L2, L3 (350 MCM) (4/0 AWG) (354 lb.-in.) ➋...

  • Page 59: Routing For I/O Wiring And Communication Cabling

    Frame 9 Installation Routing for I/O Wiring and Communication Cabling Network Communication Cabling 700S 700H Control Wiring...
  • Page 60 Frame 9 Installation Notes:...

  • Page 61: Chapter 6 Frame 10 Installation

    ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc. cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment.
  • Page 62 Frame 10 Installation Enclosed Lifting Instructions Use the front two holes to lift the enclosure upright. Type Weight kg (lbs.) Drive & Enclosure (AC Input) 480 (1056) Drive & Enclosure (DC Input) 365 (802) Floor Only Mounting: Secure drive to the floor wall with anchor bolts in the front corner holes of the enclosure base plate.
  • Page 63 Frame 10 Installation Open Type Lifting Instructions Lifting the Power Module Fasten the module symmetrically in at least two (2) holes. Lifting the AC Choke Type Weight kg (lbs.) Power Module 120 (265) AC Choke CHK0520 115 (254) Use the two (2) eyebolts on the top of the unit.

  • Page 64: Removing Covers

    Frame 10 Installation Removing Covers Moving Control Frame To gain access to the airflow plate and protective covers you must move the Control Frame out of the way. Task Description Remove the T8 Torx-head screws which secure the Control Frame to the drive enclosure Swing the Control Frame out and away from the power structure...
  • Page 65 Frame 10 Installation Removing the Airflow Plate The drive is equipped with a plate, just above the Control Frame, that manages airflow through the drive. You must remove this plate in order to access the protective covers. Task Description Remove the T8 Torx-head screws which secure the airflow plate to the drive Slide airflow plate off of drive...
  • Page 66 Frame 10 Installation Removing Protective Covers You must remove the protective covers to gain access to the power structure. Task Description Remove the four M5 Pozi-drive screws which secure the top and bottom protective covers to the main front protective cover, then remove the top and bottom protective covers Remove the four M4 Pozi-drive screws which secure the side protective covers to the main front protective cover Remove the four M5 Pozi-drive screws which secure the main front protective cover to the...

  • Page 67: Minimum Mounting Clearances

    Frame 10 Installation Minimum Mounting Clearances 200 mm (7.87 in.) 800 mm 800 mm (31.50 in.) (31.50 in.) Operating Temperatures Drive requires a minimum of 2600 m /h (1530 cfm) of cooling air. Surrounding Air Temperature PowerFlex Drive Normal Duty Heavy Duty 700H 0 to 40 degrees C (32 to 104 degrees...

  • Page 68: Dimensions

    Frame 10 Installation Dimensions Figure 6.1 Frame 10 Dimensions 632.5* (24.90) 597.0 605.5 (23.50) (23.84) 534.7 32.3 42.0 498.0 (21.05) (1.27) (1.65) (19.61) 2234.0 2275.0 (87.95) (89.57) 2201.8 (86.68) * This dimension is the depth for drives with the optional door-mounted HIM installed Dimensions are in millimeters and (inches).

  • Page 69: Ungrounded And Unbalanced Installations

    Frame 10 Installation Ungrounded and Frame 10 drives are equipped with common mode capacitors that are referenced to ground. To guard against drive damage, these capacitors Unbalanced Installations should be disconnected if the drive is installed on an ungrounded distribution system. To disconnect the capacitors, move the jumper shown below.

  • Page 70: Power Wiring

    6-10 Frame 10 Installation Power Wiring Table 6.A Power Terminal Specifications (1)(2) Wire Size Range Torque Terminal Bolt (3) (4) No. Name Description Maximum Minimum Recommended Size ➊ Input Power Terminal Block Input power 300 mm 2.1 mm 40 N-m L1, L2, L3 (600 MCM) (14 AWG)

  • Page 71: Chapter 7 Frame 11 Installation

    ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc. cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment.
  • Page 72 Frame 11 Installation Enclosed Lifting Instructions Use the front two holes to lift the enclosure upright. Type Weight kg (lbs.) Drive & Enclosure (AC Input) 614 (1350) Drive & Enclosure (DC Input) 446 (980) Floor Only Mounting: Secure drive to the floor wall with anchor bolts in the front corner holes of the enclosure base plate.
  • Page 73 Frame 11 Installation Open Type Lifting Instructions Lifting the Power Module DA NG Risk of electr Disco ic shock verify nnect powe death Follow DC bus voltag r, wait 5 minut Fasten the module symmetrically in at least Earth instru ctions e before es and...

  • Page 74: Removing Covers

    Frame 11 Installation Removing Covers Moving Control Frame To gain access to the airflow plate and protective covers you must move the Control Frame out of the way. Task Description Loosen the T8 Torx-head screws which secure the Control Frame to the drive enclosure Swing the Control Frame out and away from the power structure...
  • Page 75 Frame 11 Installation Removing the Airflow Plate The drive is equipped with a plate, just above the Control Frame, that manages airflow through the drive. You must remove this plate in order to access the protective covers. Task Description Remove the T8 Torx-head screws which secure the airflow plate to the drive Slide airflow plate off of drive...
  • Page 76 Frame 11 Installation Removing Protective Covers You must remove the protective covers to gain access to the power structure. Task Description Remove the four M5 Pozi-drive screws which secure the top and bottom protective covers to the main front protective cover, then remove the top and bottom protective covers Remove the four M5 Pozi-drive screws which secure the main front protective cover to the drive, then remove the protective cover Ri sk...

  • Page 77: Minimum Mounting Clearances

    Frame 11 Installation Minimum Mounting Clearances 200 mm (7.87 in.) 1000 mm (39.3 in.) Operating Temperatures Drive requires a minimum of 3900 m /h (2295 cfm) of cooling air. Surrounding Air Temperature PowerFlex Drive Normal Duty Heavy Duty 700H 0 to 40 degrees C (32 to 104 degrees 0 to 40 degrees C (32 to 104 degrees F) 700S 0 to 40 degrees C (32 to 104 degrees...

  • Page 78: Dimensions

    Frame 11 Installation Dimensions Figure 7.1 Frame 11 Dimensions 621.74* 797.0 (24.48) (31.38) 605.5 736.0 (23.84) (28.98) 32.25 42.0 498.0 (1.27) (1.65) (19.61) DANGER 2234.0 2275.0 (87.95) (89.57) 2205.0 (86.81) * This dimension is the depth for drives with the optional door-mounted HIM installed Dimensions are in millimeters and (inches).

  • Page 79: Ungrounded And Unbalanced Installations

    Frame 11 Installation Ungrounded and Frame 11 drives are equipped with common mode capacitors that are referenced to ground. To guard against drive damage, these capacitors Unbalanced Installations should be disconnected if the drive is installed on an ungrounded distribution system. To disconnect the capacitors, move the two jumpers as shown below.

  • Page 80: Power Wiring

    7-10 Frame 11 Installation Power Wiring 400 and 480 Volt AC Input Wiring for Frame 11 Drives Frame 11 drives with 400V and 480V AC input power utilize two parallel input rectifying modules, and therefore have two sets of AC input power terminals.
  • Page 81 Frame 11 Installation 7-11 Figure 7.2 Frame 11 AC Wiring Example: One Fuse per Phase 1L1 1L2 1L3 2L1 2L2 2L3 Figure 7.3 Frame 11 AC Wiring Example: Circuit Breaker 1L1 1L2 1L3 2L1 2L2 2L3...
  • Page 82 7-12 Frame 11 Installation Table 7.A Power Terminal Specifications (1)(2) Wire Size Range Torque Terminal Bolt (3) (4) No. Name Description Maximum Minimum Recommended Size ➊ Input Power Terminal Block AC Input power 300 mm 2.1 mm 40 N-m 1L1, 1L2, 1L3, 2L1, 2L2, 2L3 (600 MCM) (14 AWG) (354 lb.-in.)
  • Page 83 Appendix Specifications PowerFlex 700H PowerFlex 700S Category Agency Listed to UL508C and CAN/CSA-C2.2 No. 14-M91. Listed to UL508C and CAN/CSA-C2.2 No. 14-M91. Certification  Marked for all applicable European Directives Marked for all applicable European Directives EMC Directive (89/336/EEC) EMC Directive (89/336/EEC) EN 61800-3 Adjustable Speed electrical power drive systems EN 61800-3 Adjustable Speed electrical power drive systems Low Voltage Directive (73/23/EEC)

  • Page 84: Appendix A Specifications

    Specifications PowerFlex 700H PowerFlex 700S Category Specification Electrical Voltage Tolerance: Frequency Tolerance: 47-63 Hz. 47-63 Hz. Input Phases: Three-phase input provides full rating for all drives. Three-phase input provides full rating for all drives. Single-phase operation provides 50% of rated current. Single-phase operation provides 50% of rated current.

  • Page 85: Drive, Fuse & Circuit Breaker Ratings

    Specifications PowerFlex 700H PowerFlex 700S Category Specification Feedback Encoder Inputs (2): Dual Channel Plus Marker, Isolated with differential transmitter Output (Line Drive) Incremental, Dual Channel Quadrature type Encoder Voltage Supply: 5V dc or 12 V dc (5 V dc requires an external power supply) 320 mA/channel Maximum Required Input Frequency: 500 kHz...
  • Page 86 Specifications Circuit Breakers The “non-fuse” listings in the following tables include both circuit breakers (inverse time or instantaneous trip). If one of these is chosen as the desired protection method, the following requirements apply. • IEC and UL – Both types of devices are acceptable for IEC and UL installations.
  • Page 87 Specifications Table A.B 480 Volt AC Input Protection Devices Motor Input Dual Circuit Circuit Drive Rating Ratings Output Amps Element Time Delay Fuse Non-Time Delay Fuse Breaker Protector Catalog Number ND HD Amps kVA Cont. 1 Min. Peak Min. Max. Min.
  • Page 88 Specifications Table A.C 540 Volt DC Input Protection Devices DC Input Drive Rating Ratings Output Amps Catalog Peak Number Fuse Bussmann Style Fuse Amps kW Cont. 1 Min. 540 Volt DC Input 20xH261 132 - 161 261 170M6608 110 245 127 205 170M6608 20xH300...

  • Page 89: Appendix B Powerflex 700S Hi-Resolution (Stegmann) Encoder Feedback Option

    Appendix PowerFlex 700S Hi-Resolution (Stegmann) Encoder Feedback Option Specifications Hi-Resolution (Stegmann) Feedback Option Card Specifications Consideration Description Encoder Voltage Supply 11.5V dc @ 130 mA Stegmann Feedback Sine/Cosine 1V P-P Offset 2.5 Maximum Cable Length 90m (295 ft) 12.5 µs/cycle Maximum Frequency (Encoder Speed) (4687.5 RPM for encoders with 1024 sine cycles per revolution)

  • Page 90: Wiring The Hi-Resolution Feedback Option Card To An Encoder

    PowerFlex 700S Hi-Resolution (Stegmann) Encoder Feedback Option Model Resolution Comment ® SINCOS SRS/M 25 1024 sine cycles per revolution SRS25 and SRM25 have built-in mechanical turns counter. IP65 Protection Class. Size 25 square flange mounting. ® SINCOS SRS660 1024 sine cycles per revolution Hollow-shaft up to 14 mm diameter ®...
  • Page 91 PowerFlex 700S Hi-Resolution (Stegmann) Encoder Feedback Option Connection Examples Figure 1 1326-CECU-XXL-XXX cable Hi-Res Feedback Option Board ENCODER POWER COMMON POWER POWER POWER COMMON REFSIN REFSIN +SIN +SIN REFCOS REFCOS +COS +COS SHIELD DATA+ (RS-485) SHIELD DATA- (RS-485) SHIELD OVERALL SHIELD DATA+ (RS 485) DATA- (RS 485) Figure 2 460V MP Series Motor with 2090-CDNFBMP-SXX or 2090-XXNFMP-SXX cable;...
  • Page 92 PowerFlex 700S Hi-Resolution (Stegmann) Encoder Feedback Option Connection Examples Figure 4 Stegmann shielded twisted-pair cable with 12-pin DIN style connector ENCODER Hi-Res Feedback Option Board POWER COMMON POWER POWER REFSIN POWER COMMON +SIN SHIELD REFCOS +COS +COS DATA- (RS 485) SHIELD REFSIN SHIELD...
  • Page 93 PowerFlex 700S Hi-Resolution (Stegmann) Encoder Feedback Option Connection Examples Figure 7 Stegmann pre-attached shielded twisted-pair cable ENCODER Hi-Res Feedback Option Board POWER COMMON POWER POWER POWER COMMON REFSIN REFSIN REFCOS +SIN DATA+ (RS 485) REFCOS DATA- (RS 485) +COS SHIELD +SIN SHIELD +COS...
  • Page 94 PowerFlex 700S Hi-Resolution (Stegmann) Encoder Feedback Option Notes:...

  • Page 95: Appendix C Powerflex 700S Resolver Feedback Option Card

    Appendix PowerFlex 700S Resolver Feedback Option Card Specifications Resolver Feedback Option Card Specifications Consideration Description Excitation Frequency 2381-9300 Hz Excitation Voltage 8-26 Vrms Resolver Feedback Voltage 2 Vrms +/- 300 mV Customer-I/O plug (P1) Allen-Bradley PN: S94262908 Weidmuller PN: BL3.50/90/8BK Compatible Resolvers Table A specifies which resolvers are supported by the 700S Resolver...
  • Page 96 PowerFlex 700S Resolver Feedback Option Card Allen-Bradley servo motors may be ordered with factory installed resolvers. Table B specifies which factory installed resolvers are supported by the 700S Resolver Feedback Option module. Table B Compatibility with Resolvers on Allen-Bradley Motors Parameter 275 Parameter 275 Parameter 277...

  • Page 97: Wiring The Resolver Feedback Option Card To A Resolver

    PowerFlex 700S Resolver Feedback Option Card Recommended Cable Rockwell Automation strongly recommends the use of Reliance Electric 417900-207CG cable for installation, or an equivalent cable that meets these specifications: • 3 Twisted Pairs, 80°C, 300V • Chrome FPR Jacket, Plenum Rated •...
  • Page 98 PowerFlex 700S Resolver Feedback Option Card Connection Examples Resolver Interface - Clockwise Rotation = Count Up ahw0273.eps REF HIGH 8 SHIELD 7 REF LOW 6 SIN HIGH 5 SHIELD 4 SIN LOW 3 COS HIGH 2 COS LOW 1 Resolver Interface - Clockwise Rotation = Count Down (Reverse Polarity of Sine or Cosine Signals) ahw0274.eps REF HIGH 8 GROUND 7...

  • Page 99: Appendix D Powerflex 700S Multi-Device Interface Option Card

    Appendix PowerFlex 700S Multi-Device Interface Option Card Specifications MDI Option Card Specifications Consideration Description Rotary Encoder Voltage Supply 11.5V dc @ 130 mA Rotary Encoder Hi-Resolution Sine/Cosine 1V P-P Offset 2.5 Feedback Rotary Encoder Maximum Cable 90m (295 ft.) Length Rotary Encoder RS-485 Interface The MDI Option card obtains the following information via the Hiperface RS-485 interface shortly after power-up: •...
  • Page 100 PowerFlex 700S Multi-Device Interface Option Card Supported Rotary Encoders Please note that encoders must be ordered as "Single Ended". This will ensure that the RS-485 channel has the proper termination network installed at the factory. Model Resolution Comment SINCOS® SCS-60, SCS-70, 512 sine cycles per revolution.

  • Page 101: Wiring The Mdi Option

    PowerFlex 700S Multi-Device Interface Option Card Wiring the MDI Option Terminal Signal Description Rotary Encoder POWER COMMON Power supply for Rotary Encoder interface Rotary Encoder POWER Rotary Encoder REFSIN Positive Sine signal for Rotary Encoder interface Rotary Encoder +SIN Negative Sine signal for Rotary Encoder interface Rotary Encoder REFCOS Negative Cosine signal for Rotary Encoder interface Rotary Encoder +COS...
  • Page 102 PowerFlex 700S Multi-Device Interface Option Card Connection Examples Figure 2 Rotary Encoder Connections with Allen-Bradley 1326-CECU-XXL-XXX Cable MDI Feedback Option Board ROTARY ENCODER Rotary Encoder POWER COMMON POWER Rotary Encoder POWER POWER COMMON Rotary Encoder REFSIN REFSIN Rotary Encoder +SIN +SIN Rotary Encoder REFCOS REFCOS...
  • Page 103 PowerFlex 700S Multi-Device Interface Option Card Connection Examples Figure 5 Rotary Encoder Connections with Stegmann shielded twisted-pair cable and 12-pin DIN style connector ROTARY ENCODER MDI Feedback Option Board Rotary Encoder POWER COMMON POWER Rotary Encoder POWER Rotary Encoder REFSIN POWER COMMON Rotary Encoder +SIN SHIELD...
  • Page 104 PowerFlex 700S Multi-Device Interface Option Card Connection Examples Figure 8 Rotary Encoder Connections with Stegmann pre-attached shielded twisted-pair cable ROTARY ENCODER MDI Feedback Option Board Rotary Encoder POWER COMMON POWER COMMON Rotary Encoder POWER POWER Rotary Encoder REFSIN REFSIN +SIN Rotary Encoder +SIN REFCOS Rotary Encoder REFCOS...
  • Page 105 Index Communications Logic Command Word 4-2 AC Input Logic Status Word 4-3 Circuit Breakers A-3 Programmable Controller Configuations Ground 1-2 Line Fuses A-3 Routing for Cabling 5-7 AC Supply Conduit 1-5 Source 1-1 Contactors Unbalanced 1-1 Input 1-8 Ungrounded 1-1 Output 1-8 Agency Certification A-1 Control Wire 2-1, 3-1, 5-7...
  • Page 106 Index-2 MOV 5-5 General Precautions P-2 Grounding Bus 1-2 Opening the Cover 5-2 Conductor 1-2 Operating Modes 2-8 Filter 1-3 Operating Temperature 5-3, 6-7, 7-7 General 1-2 Output Contactor Impedance 1-2 Start/Stop 1-8 Safety, PE 1-2 Output Devices Shields 1-2 Contactors 1-8 Hardware Enable 2-5 PE Ground 1-2...
  • Page 107 Index-3 Specifications Wiring Agency Certification A-1 Control and Communication 5-7 Control A-2 Hardware Enable 2-5 Drive Ratings A-3 Potentiometer 2-6 Electrical A-2 Power 1-3 Environment A-1 the Hi-Resolution Feedback Option Card Protection A-1 the Multi-Device Interface Option D-3 Speed Command Sources 2-8 the Resolver Feedback Option Card C-3 Speed Pot 2-6 Wiring Examples...
  • Page 108 Index-4...
  • Page 112 Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444 Europe/Middle East/Africa: Rockwell Automation SA/NV, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640 Asia Pacific: Rockwell Automation, 27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846 Headquarters for Dodge and Reliance Electric Products Americas: Rockwell Automation, 6040 Ponders Court, Greenville, SC 29615-4617 USA, Tel: (1) 864.297.4800, Fax: (1) 864.281.2433...

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