FAAC DAAB EP105 Instruction Manual
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FAAC DAAB EP105 Instruction Manual

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INSTRUCTION MANUAL
DAAB AUTOMATIC CONTROL UNIT EP105

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  • Page 1 INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105...

  • Page 2: Table Of Contents

    INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 Contents EC Declaration of Conformity (original version) .....................4 Declaration of performance ..........................4 Safety ................................5 Safety classification ............................5 Operation................................6 General ................................6 Service and maintenance ..........................6 Resetting/replacing tripped fuses ........................6 Connection ...............................7 Safety ................................7 Installation ..............................7 High current ..............................7 Motors ................................7 Description of the EP105 ..........................9...
  • Page 3 INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 Commissioning ..............................21 Safety ................................21 Stop circuit ..............................21 Frequency converter ............................21 Limit switches ..............................22 Direction of rotation of motors ........................23 Setting of motor protection ..........................23 Type of power supply ............................23 External protection units ..........................24 Load guard ..............................25 Safety edges ..............................26 Input for photocell ............................28...

  • Page 4: Ec Declaration Of Conformity (Original Version)

    FAAC Nordic AB. The instruction manual/installation manual for automatic control unit EP105-1, EP105-2 must be followed and attention must be paid to risks in the installation of a door, gate or barrier.

  • Page 5: Safety

    Follow the safety instructions of the equipment to be controlled by the control unit. • Safety classification FAAC Nordic AB has validated the safety circuits in the EP105 to performance level PL = c and Category 2 as defined in SS-EN ISO 13849-2:2008.

  • Page 6: Operation

    • Resetting/replacing tripped fuses If the fuse protecting the power supply to the automatic control unit trips, FAAC Nordic AB recommends following these steps to reset/replace it. • Switch off the main switch to the automatic control unit.

  • Page 7: Connection

    INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 Connection CAUTION: Important safety instructions Follow all instructions,, as incorrect installation can cause serious injury. • Safety The electrical connections may only be made by a qualified electrician, who accepts responsibility for ensuring that the electric connections have been carried out in accordance with the applicable standards and this instruction manual.
  • Page 8 INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 For information about connecting to the frequency inverter, see the instructions for add-in card DB409. If a symmetrical single-phase motor is Supply 1x230V with neutral used (as shown on the left) make the (symmetrical) following changes.

  • Page 9: Description Of The Ep105

    The EP105 is an electronic product, and as such is classified as hazardous waste. All used electronic equipment must be sent for recycling by a company authorised under environmental legislation to handle hazardous waste including electronic equipment. FAAC Nordic AB will not charge to process used electronic products supplied by us, provided they are returned to us.
  • Page 10 INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 Technical specification Dimensions (WxHxD) 190x224x60 mm. Power supply 3-phase or single-phase. Power supply 3x400 V+N+PE, 3x230 V+PE, 1x230 V+N+PE, 3x400 V+PE (requires an external transformer) Permitted voltage variation ±10% Frequency 50 Hz. Motor in 3-phase operation 3-phase asynchronous motor 0.18-1.5 kW.

  • Page 11: Installing The Ep105 Pcb

    If you are installing the PCB in a dedicated enclosure, you must follow the instructions below. Otherwise, the requirements of the applicable EU directive will not be met, FAAC Nordic's declaration of conformity will not be valid and the product will not be authorised for use.

  • Page 12: Connecting A Safety Edge

    1 is connected, and SE.C2 and SE.O2 to the half to which motor 2 is connected. The impedance can be between 1.0-9.9 kΩ with a 1% tolerance and a power capability of at least 0.5 W. FAAC Nordic AB recommends an impedance of 8.2 kΩ.

  • Page 13: Connecting An Encoder (Electronic Limit Switch)

    INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 • Connecting an encoder (electronic limit switch) The EP105 supports DB405 type encoders. The encoder uses the same terminals as a conventional mechanical limit switch. The two diagrams below illustrate how to connect the encoder, and also show which is the left and right motor from the point of view of the automatic control unit.

  • Page 14: Configuring The Ep105

    INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 Configuring the EP105 This section provides general instructions on how to change settings in the EP105. Remember to discharge any static charge in your body by always touching an earthed connection before starting installation. •...

  • Page 15: Locked Settings

    INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 • Locked settings Settings in the different channels can be locked by service personnel so that they cannot be changed. Contact an authorised service engineer, who will have the instructions needed to release the unit for configuration. •...

  • Page 16: Signal List

    INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 • Signal list Safety edge 1, closing movement (SE.C1) Safety edge 2, closing movement (SE.C2) Safety edge 1, opening movement (SE.O1) Safety edge 2, opening movement (SE.O2) 24VDC Stop input 1 Stop input 2 Stop input 3 Power supply encoder or common limit switch motor 1...

  • Page 17: Indications

    INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 • Indications To simplify commissioning and troubleshooting, LEDs are provided to indicate faults and the status of input signals, as shown in the table below. Colour Indication Active when A constant LED when control signal received, flashing LED when counting down for Yellow START automatic closing.

  • Page 18: Applications

    INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 Applications This section describes the settings required for various types of application. Type of application should be indicated in channel C700 • Folding doors Load guard When a folding door is commissioned, the load guard must be configured for personal protection. This means that it provides protection during the opening movement according to the applicable standards (obstacles while opening and also inside the folds).

  • Page 19: Quick Guide To Commissioning Of Swing Gate

    INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 Quick guide to commissioning of swing gate • Conditions Electrical installation has been carried out and drive units are disconnected. Commission one drive unit at a time only and start with drive unit 1. The supply voltage in C2020 is set to 0, 3x400V with neutral The limit switch is of the encoder type. The display channel C999 is set to 2 The indications for safety edge are unlit.

  • Page 20: Commissioning Of Drive Unit 2

    INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 • Commissioning of drive unit 2 Preparations: C999 is set to 2. Open half 1 and set L001 to 0 to keep drive unit 1 in open position Set C033 to 5, service position.

  • Page 21: Commissioning

    INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 Commissioning The process is the same for EP105-1 for one drive unit and EP105-2 for two drive units. The settings are changed as described in the section “Configuring the EP105”. An E on the far left of the display indicates an error message, see "Error messages". Note that the start-up values "EP-1" and "EP-2"...

  • Page 22: Limit Switches

    INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 • Limit switches Limit switches are used to inform the unit when the door is in the open or closed position. There are three limit switch options to choose from: Encoders, which are electronic limit switches that detect the exact position of the door in degrees; mechanical limit switches using cams that control microswitches;...

  • Page 23: Direction Of Rotation Of Motors

    INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 • Set L002 to 3 for timer control if there are two motors. • Run the motor (hold-to-run) to the fully closed position, then run the motor to the fully open position. • Read channel L311 for motor 1 and make a note of the value. •...

  • Page 24: External Protection Units

    • Check whether the external unit has an internal resistor at the output. If not, fit a 8.2 kΩ 0.5 W resistor to the output. FAAC recommends that this input should be short-circuited when the protection is activated. • Check the active and inactive levels of the test input on the unit. Set C102 to the right polarity.

  • Page 25: Load Guard

    INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 • Load guard The load guard can be used in two different ways. • With certified personal protection – fixed upper and lower limits and adjustable normal power • Without certified personal protection – an adjustable upper limit only The automatic control unit is initially configured for certified personal protection.

  • Page 26: Safety Edges

    INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 • Safety edges Safety edge monitor The integrated safety edge monitor in the automatic control unit performs a self test before the start of every movement. If any of the safety edges is faulty, the EP105 is stopped and an error is indicated. The principle is that the automatic control unit measures the impedance over the safety edge to ensure it matches a specified value.
  • Page 27 INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 Safety edge function The principal functions of the three safety edge inputs are: • SE.C1 for closing movement • SE.C2 for closing movement • SE.O1 for opening movement • SE.O2 for opening movement Connection and function, C104 In this channel a choice is made of whether a safety edge is to act on movement for one motor or on both motors.

  • Page 28: Input For Photocell

    INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 • Input for photocell Terminal 29 can be used for photocell or vehicle loop via a control unit. The photocell can advantageously receive power from terminals 28 and 30, see Signal list section. The indication for this input is marked PHOTO, see section on Indications. If two units are to be used at the same time on this input, these must be connected in series via potential-free contacts with normally closed function.

  • Page 29: Pulse Mode And Hold-To-Run Mode

    INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 • Pulse mode and hold-to-run mode Hold-to-run mode means that the button has to be kept pressed to open or close – when the button is released, the motor stops. In pulse mode, pressing and releasing the button opens or closes the door automatically. Pulse mode can be configured for either direction.

  • Page 30: Programmable Inputs, P Channels

    INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 • Programmable inputs, P channels There are six programmable inputs available in the EP105. The instructions are identical for all six programmable inputs, apart from the channel number – input 1 has channel number P1nn, input 2 has channel number P2nn, etc.

  • Page 31: Run-On Time With Mechanical Limit Switches

    INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 Automatic closing after stop All control signals except stop and power failure restart the countdown for automatic closing. This means that automatic closing is not affected in the event of a stop signal. This applies to conventional inputs and to programmable inputs. If you want the countdown to restart automatically even after stop has been activated, you must set a delay in channel C520 and C500.

  • Page 32: Run-On With Encoder

    INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 If C436 is set to 2, the closing movement will stop when safety edge or load guard are activated before the run-on time has expired, if the settings in C448 and C449 are set to 0 no reversing. If C448 and/or C449 are set to 1, the closing movement will reverse.

  • Page 33: Channel List

    INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 Channel list There are seven channel categories, each with its own letter and each handling different functions in the card. Note that an explanation of d, F, o and r-channels is provided in the appropriate instruction manual •...
  • Page 34 INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 General configuration channels Name Range Factory Setting Ref. page C033 Pulse/hold-to-run 0 - 5 Open and close with hold-to-run and load guard inactive Open with pulse and close with hold-to-run and load guard active Open with hold-to-run and close with pulse and load guard active Open and close with pulse and load guard active Open and close with hold-to-run and load guard active...
  • Page 35 INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 Safety edge Name Range Factory Setting Ref. page C101 Safety edge acknowledgement SE.C1 0 – 1 Disabled Enabled C102 Output for self-test of external protection 0 – 4 Check disabled, open output. Closed to GND on activation, normally open. Closed to V+24 VDC on activation, normally open.
  • Page 36 INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 Name Range Factory Setting Ref. page C121 Selects function for safety edge SE.C2 SE.C2 disabled Limits according to set value in C125 Fixed limits between 5 kΩ and 15 kΩ C122 Reverse/stop with activated safety edge SE.C2 1 –...
  • Page 37 INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 Load guard and motor settings Name Range Factory Setting Ref. page C200 Load guard function 0 – 4 Disabled. Service and troubleshooting only Reverse when closing, stop when opening Stop when closing and reverse when opening Reverse when closing and opening Stop when closing and opening C202...
  • Page 38 INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 Photocell Name Range Factory Set- Ref. page ting C340 Safety function in closing movement 0 – 3 Disabled Reverse to fully open Stop with automatic restart of automatic closing Stop, wait for new control signal or time in C520 and thereafter automatic closing. C341 Safety during run-on time or disengagement angle 0 - 1...
  • Page 39 INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 General time channels. Name Range Factory Setting Ref. page C436 Stop during run-on time or disengagement angle in 0 - 3 closing, subordinated to C448 and C449 No stop function activated Stop with triggered load guard Stop with activated safety edge Stop with activated safety edge or with triggered load guard C448 Reversing during run-on time or disengagement...
  • Page 40 INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 Automatic closing Name Range Factory Setting Ref. page C500 Time before automatic closing 000.0-600.0 seconds 000.0 000,0 means disabled function C510 Time before closing, after passage, on photocell 00-99 seconds closing and loop closing. Subordinated to C351, d151 and d251.
  • Page 41 INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 Communication Name Range Factory Setting Ref. page C600 Choice of communication 0 – 2 Disabled Interlock Simply connect Interlock C610 Choice of unit address 1 – 2 C614 Block of local door 0 – 3 No blocking of the local door depending on position of remote door Block of open on local door until remote door is closed Block of open on local door until remote door is open...
  • Page 42 INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 Configuration Name Range Factory Setting Ref. page C700 Selection of application 0 – 7 Not selected Gate, Swing gate Gate, Folding gate Gate, Sliding gate Door, Swing door Door, Folding door Door, Sliding door Barrier C701 Magnetic lock control DB310...
  • Page 43 INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 Service channels Name Range Factory Setting Ref. page C900 Service channel, for service personnel only Random 000 - 999 number C901 Service channel, for service personnel only. 00 - 99 No function selected Channel values locked for editing.

  • Page 44: Limit Switch, L-Channels

    INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 • Limit switch, L-channels Name Range Factory Setting Ref. page L001 Choice of limit switch type for motor 1 0 - 3 Motor 1 disabled, no limit switch chosen Encoder Limit switch Time Hold-to-run without limit switches.
  • Page 45 INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 Limit switch Name Range Factory Setting Ref. page L203 Setting limited running time (Not used with 001-999 seconds encoder) L211 Running time readout, motor 1 000-999 seconds L212 Run-on time following limit switch open, motor 1 0.00-7.99 seconds 0.00 L213...

  • Page 46: Programmable Inputs, P Channels

    INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 • Programmable inputs, P channels Programmable input 1 Name Range Factory Setting Ref. page P100 Programmable input 1 0 - 1 Disabled Enabled P160 Control function 0 - 5 Disabled Open Close Stop Open/close Open/stop/close P161 Type of control signal when activated...
  • Page 47 INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 Programmable input 2 Name Range Factory Setting Ref. page P200 Programmable input 2 0 - 1 Disabled Enabled P260 Control function Disabled Open Close Stop Open/close Open/stop/close P261 Type of control signal when activated 1 - 2 Pulse (hold-to-run mode not possible) Signal for as long as the input is activated...
  • Page 48 INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 Programmable input 3 Name Range Factory Setting Ref. page P300 Programmable input 3 0 - 1 Disabled Enabled P360 Control function 0 - 5 Disabled Open Close Stop Open/close Open/stop/close P361 Type of control signal when activated 1 - 2 Pulse (hold-to-run mode not possible) Signal for as long as the input is activated...
  • Page 49 INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 Programmable input 4 Name Range Factory Setting Ref. page P400 Programmable input 4 0 - 1 Disabled Enabled P460 Control function 0 - 5 Disabled Open Close Stop Open/close Open/stop/close P461 Type of control signal when activated 1 - 2 Pulse Signal for as long as the input is activated...
  • Page 50 INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 Programmable input 5 Name Range Factory Setting Ref. page P500 Programmable input 5 0 - 1 Disabled Activated (Only channels P560-P598 activated) Battery operation, only together with frequency inverter (Channels P560-P598 disabled) P560 Control function 0 - 5 Disabled...
  • Page 51 INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 Programmable input 6 Name Range Factory Setting Ref. page P600 Programmable input 6 0 - 1 Disabled Activated (Only channels P660-P698 activated) Safety input (Only channels P640-P643 activated) P640 Safety function when input is activated 0 –...
  • Page 52 INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 Name Range Factory Setting Ref. page P670 Motor lock 0 - 1 Disabled The barrier cannot be operated without a signal at programmable input 6. If the signal disappears ongoing movement stops. P675 Opening via input after activation during set 0.0-9.9 seconds time, input will not open the gate until it has been...

  • Page 53: Error Messages In Display And In The Error Code List In Channel C903

    No error, information only E048 Error code list reset No error, information only E053 Unknown circuit board revision Contact FAAC Nordic AB Only applies to up-and-over control, fault in safety edge? E116 No safety edge acknowledgement Correct run-on time? E141 SE.O2 is disabled when C104 is set to 3...
  • Page 54 E901 Extraneous voltage at safety edge input SE.C1 Disconnect the terminals marked 1-11 and 2-12. Do a restart using the main on/off switch. Contact FAAC E902 Extraneous voltage at safety edge input SE.C2 Nordic AB if the fault persists, otherwise check the safety E903 Extraneous voltage at safety edge input SE.O1...
  • Page 55 INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 Error Possible cause Meaning code E916 Internal test not completed in time Contact FAAC Nordic AB. E917 Incorrect order of execution Contact FAAC Nordic AB. Contactor for motor 1 activated before the Contact FAAC Nordic AB. E921 previously activated contactor has been deactivated.

  • Page 56: Messages In Display And In The Error Code List In Channel C903

    INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 Messages in display and in the error code list in channel C903 Code Meaning n021 Safety function for the photocell activated while opening n022 Safety function for the photocell activated while closing n031 Safety function for vehicle loop 1 activated while opening n032 Safety function for vehicle loop 1 activated while closing...

  • Page 57: Resetting/Replacing Tripped Fuses

    • Resetting/replacing tripped fuses If the fuse protecting the power supply to the automatic control unit trips, FAAC Nordic AB recommends following these steps to reset/replace it. •...

  • Page 58: Notes

    INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 Notes: Revision 3...

  • Page 59: Notes

    INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 Notes: Revision 3...
  • Page 60 FAAC Nordic AB Box 125, SE-284 22 Perstorp +46 435 77 95 00 www.faac.se, support@faac.se...

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