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Cubiscan 110-XT
Operations and technical manual
Version 1.0
Quantronix, Inc.
Cubing and weighing systems
314 South 200 West
Farmington, Utah 84025
U. S. A.
Phone: 801.451.7000
Website:
http://www.cubiscan.com

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Summary of Contents for Quantronix Cubiscan 110-XT

  • Page 1 Cubiscan 110-XT Operations and technical manual Version 1.0 Quantronix, Inc. Cubing and weighing systems 314 South 200 West Farmington, Utah 84025 U. S. A. Phone: 801.451.7000 Website: http://www.cubiscan.com...
  • Page 3 Disconnect all power to the Cubiscan 110-XT before servicing or making any WARNING connections. The Cubiscan 110-XT is to be used to determine freight charges of rigid, non-sound-absorbing, cuboidal objects only. Dimensions shown on the display are of the smallest cuboidal shape in which the object may be enclosed.
  • Page 4 Limited warranty Quantronix new product Statement of Warranty. Quantronix, Inc.’s, warranty obligations are limited to the terms set forth below: Quantronix (hereinafter referred to as the “Seller”) warrants that its new product is in accordance with Seller’s published specifications (or those agreed upon...
  • Page 5 EXCEPT AS PROVIDED IN THIS WARRANTY AND TO THE EXTENT PERMITTED BY LAW, SELLER IS NOT RESPONSIBLE FOR DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM ANY BREACH OF WARRANTY OR CONDITION, OR UNDER ANY OTHER LEGAL THEORY, INCLUDING BUT NOT LIMITED TO LOSS OF USE; LOSS OF REVENUE; LOSS OF ACTUAL OR ANTICIPATED PROFITS (INCLUDING LOSS OF PROFITS ON CONTRACTS);...
  • Page 6: Table Of Contents

    Measuring and weighing using the touchscreen ....25 Zeroing the Cubiscan 110-XT ....... 26 Menus .
  • Page 7 CHAPTER 4 Configuration ........31 System configuration .
  • Page 8 Appendix B Parts list ..........68...
  • Page 9 Home screen barcode enabled ........20 Figure 17 Cubiscan 110-XT freestanding touchscreen ......23 Figure 18 Cubiscan 110-XT touchscreen .
  • Page 10 Figure 31 Home screen ............39 Figure 32 Scale calibration menu .
  • Page 11: Description

    The Cubiscan 110-XT is easy to assemble, set up, operate, and maintain because of its simple design and extreme accuracy coupled with intelligent, self-contained circuitry.
  • Page 12: Specifications

    Description FIGURE 1 Cubiscan 110-XT Specifications Power requirements 100-240 VAC, 47-63 Hz, 0.15 A Environmental Operating temperature: 14° to 104° F (-10° to 40° C) Humidity: 0 to 90% non-condensing Measuring sensors Four ultrasonic transducers Weight sensor Four load cells...
  • Page 13 Net weight: 70lb (31.75 kg) Shipping dimensions: 52 x 50 x 18 in (132 x 127 x 46cm) User interface Minimum PC specifications: Windows XP or newer, 20 megabytes of disk space, screen resolution setting of 800 x 600 Cubiscan 110-XT...
  • Page 14 Description Cubiscan’s QBIT software can be used to interface with the Cubiscan 110-XT. Display: Integrated TFT LCD touchscreen displays L, W, H, weight, unit of measure, and diagnostic messages Outputs: Serial (1), Ethernet (1), USB-A (1), USB-B (1) Cubiscan 110-XT...
  • Page 15: Setup

    CHAPTER 2 SETUP This chapter provides instructions for assembling and setting up the Cubiscan 110-XT. Perform the steps to set up the Cubiscan 110-XT in the following order: • Unpack the Cubiscan (page 5) • Set up the back panel (page 9) •...
  • Page 16: Figure 2 Cubiscan 110-Xt In Box

    3. Remove the freestanding display, and set it aside. 4. With two people, carefully lift the Cubiscan 110-XT platform from the box on the shorter edges. Gently lift one edge at a time.
  • Page 17: Figure 3 Cubiscan 110-Xt With Shorter Edge And Front Sensor Marked

    5. Place the platform on a stable work surface with the front sensor, as shown in Figure 4, at the front of the work surface. Examine the container and the Cubiscan 110-XT carefully for any damage. If, after unpacking, you discover any damage to the Cubiscan 110-XT, contact the carrier immediately.
  • Page 18: Figure 4 Additional Cubiscan 110-Xt Components In Box

    Calibration cube Cords Sensors Figure 4 Additional Cubiscan 110-XT components in box The Cubiscan 110-XT is shipped in a single container with all components. Refer to the list below to identify the components. Cubiscan 110-XT platform Cubiscan 110-XT backplate Right sensor...
  • Page 19: Setting Up The Back Panel

    1. Loosen the four screws on the back edge of the platform with a Phillips screwdriver. 2. Place the backplate keyholes over the loosened screws, slide the plate down, and secure the screws. Figure 5 Keyhole with tightened screw Cubiscan 110-XT...
  • Page 20: Attaching The Sensors

    Repeat with the other sensor bracket. Figure 6 Lock nuts and semi-oval groove 2. Secure two screws beneath the bracket. Tighten them well to hold the sensor correctly. Repeat with the other side. Cubiscan 110-XT...
  • Page 21: Figure 7 Two Screws Beneath Bracket

    Setup Attaching the sensors Figure 7 Two screws beneath bracket 3. Attach the top sensor with the provided 5/32” wrench using the bolts and lock washers provided. Figure 8 Top sensor attached Cubiscan 110-XT...
  • Page 22: Connecting The Sensor Cables

    Plug the gray cables into each receptor 2. Locate the long gray cable coming from the back center of the platform. Thread it through the channel on the backplate, and plug it into the receptor on the top sensor. It should click into place. Cubiscan 110-XT...
  • Page 23: Setting Up The Display

    The bolts must be removed and placed adjacently after shipping for proper operation of the scale. Complete the following steps to adjust the shipping bolts. 1. Locate the shipping bolt. Using a Phillips screwdriver, remove the bolt and hidden washer. Cubiscan 110-XT...
  • Page 24: Placement

    Repeat these steps with the other three bolts. Figure 11 Shipping bolt and adjacent hole Placement The Cubiscan 110-XT is designed to be operated in a warehouse environment; however, for proper operation the following conditions should be met if possible. •...
  • Page 25: Leveling The Cubiscan 110-Xt

    After meeting the above criteria as best as possible, complete the following steps to level the Cubiscan 110-XT, if necessary. 1. Place the Cubiscan 110-XT on a solid, stable surface. Be sure that nothing touches the back wall or top platform, as this may affect the scale.
  • Page 26: Turning On The Cubiscan

    Do not touch the Cubiscan platform during these five seconds. Connecting to a computer or network To operate the Cubiscan 110-XT, you can connect it to a computer or a network, or you can use the display, as follows: •...
  • Page 27: Ethernet Connection

    When you have completed these steps, the Cubiscan 110-XT should communicate with a computer. Ethernet connection Complete the following steps to connect the Cubiscan 110-XT to a computer using an Ethernet connection. 1. Place the computer in its permanent location, generally close to the Cubiscan.
  • Page 28: Serial Connection

    For information on the Ethernet cable pin-outs, refer to Ethernet cable pin assignments on page Serial connection Complete the following steps to connect the Cubiscan 110-XT to a computer using a serial connection. 1. Place the computer in its permanent location, generally close to the Cubiscan. (Refer to “Placement”...
  • Page 29: Connecting To A Barcode Scanner (Optional)

    Connecting to a barcode scanner (optional) The Cubiscan 110-XT has an additional USB port for connecting to a barcode scanner. To connect the Cubiscan to a barcode scanner, complete the following steps. This barcode connection option is for non-Qbit software users. If you are using Qbit software, you will connect the barcode scanner directly to the PC.
  • Page 30: Installing Qbit (Optional)

    Installing Qbit (optional) A flash drive is available containing the Qbit software program, which can be used to operate the Cubiscan 110-XT. The Qbit User Guide, also located on the flash drive, provides instructions for installing and using Qbit. You can also download the user guide from...
  • Page 31: Setup Checklist

    Refer to page 38 for information on calibrating the Cubiscan 110-XT. If you are using Qbit software, check the status of the Cubiscan before operating it. Refer to the Qbit User Guide for information on checking the Cubiscan’s status.
  • Page 32: Operation

    Qbit (if applicable). 1. Make sure there are no packages or objects on the Cubiscan platform. 2. Turn on the Cubiscan 110-XT via the power strip. The Cubiscan performs diagnostic procedures that take about five seconds. Do not touch the Cubiscan platform during these five seconds.
  • Page 33: Cubiscan 110-Xt Touchscreen

    Operation Cubiscan 110-XT touchscreen Cubiscan 110-XT touchscreen You can use the Cubiscan 110-XT freestanding touchscreen (below) to configure and control the Cubiscan 110-XT as well as display measurement results. Figure 17 Cubiscan 110-XT freestanding touchscreen All measurement, setup, and diagnostic information is shown on the touchscreen.
  • Page 34: Touchscreen Care

    Refer to the Qbit User Guide for instructions on cubing and weighing and other functions in Qbit. The Qbit User Guide is provided on a USB flash drive or you can download it from the Cubiscan website at www.cubiscan.com. Cubiscan 110-XT...
  • Page 35: Measuring And Weighing Using The Touchscreen

    Operation Measuring and weighing using the touchscreen Measuring and weighing using the touchscreen All controls, displays, and results for the Cubiscan 110-XT are located on the freestanding touchscreen. Figure 18 Cubiscan 110-XT touchscreen These display the measured dimensions in inches (in) or centimeters (cm) as selected.
  • Page 36: Zeroing The Cubiscan 110-Xt

    “zero” the Cubiscan 110-XT [Zero] (set all empty measurements and weight to zero). The Cubiscan 110-XT tries to zero itself automatically every five seconds when it is not in the Measure mode. However, you may need to use this option in the following circumstances.
  • Page 37: Menus

    Make certain that the platform is free of all objects before using Zero. If not, the zero reading will not be accurate. Menus The home screen of the Cubiscan 110-XT displays four menus at the top of the screen. These are , and...
  • Page 38: Configure

    Figure 20 About screen sub-menus Version This option displays details about the type of device, its firmware, and identification. Config-Audit This option displays details about the history of changed units, or the Configuration Audit Trail. Cal-Audit This option displays the history of scale and sensor calibrations. Alibi This option is another feature which is especially useful in Europe.
  • Page 39: Figure 21 Configure Sub-Menus

    You can also change the dimensional factor to be domestic or international. Additionally, you can change the dimensioning factor or give the Cubiscan 110-XT a unique ID by tapping on the numbers to bring up a keypad. See for more details.
  • Page 40: Calibrate

    Calibrate menu has three options available at the bottom of the CALIBRATE screen. They are , and . See Scale Sensors Touchscreen “Calibration” on for calibration instructions. page 38 Figure 22 Calibrate screen sub-menus Scale This option allows you to calibrate the scale so that it weighs packages correctly.
  • Page 41: Configuration

    If you have a computer connected to the Cubiscan 110-XT with Qbit installed, you can use Qbit to set up the measurement and dimensional weight units, perform calibration, and other functions.
  • Page 42: Figure 23 Home Screen

    Enable barcode Check this box if you want to enable a barcode scanner to work with the Cubiscan 110-XT. If this box is enabled a new barcode field will appear on the home screen. The box must also be checked Enable Expanded Protocol for the barcode option to work.
  • Page 43: Units

    This field displays the current password. To set a password, tap the digits displayed in the password field. Enter your preferred password. When the Cubiscan 110-XT is first turned on the password must be entered before access is granted to the Configure, Calibrate, and Diagnose menus.
  • Page 44: Ethernet

    In this field you can select the dim factor that will be used. The options are domestic and international. Machine ID In this field you can enter a unique ID for your Cubiscan 110-XT. This can be helpful if you have more than one Cubiscan on site. Factors In this field you can view or change the current dim factor values.
  • Page 45: Figure 27 Home Screen

    This is the current IP address. SubNet This is the current subnet mask. GateWy This is the current gateway setting. Enable Check this box to enable or disable the in use Ethernet. DHCP Check this box to enable or disable the DHCP. Cubiscan 110-XT...
  • Page 46: Other

    This is the gateway setting. Port This is the port setting. Other This section discusses the options available on the Other menu. Complete the following steps to access the Other menu. 1. From the home screen, tap CONFIGURE Figure 29 Home Screen Cubiscan 110-XT...
  • Page 47: Figure 30 Configure Other

    Tap this button to update the firmware. The field below the button displays all firmware files that are saved on the SD card. If you would like to update the Cubiscan 110-XT to a certain firmware file, select it in the list displayed and tap...
  • Page 48: Calibration

    Refer page 48 for information on cleaning the sensors. All controls and displays for the Cubiscan 110-XT are located on the freestanding touchscreen. For information on the controls and indicators, refer to “Measuring and weighing using the touchscreen”...
  • Page 49: Calibrating The Scale

    To calibrate the scale using the touchscreen, proceed as follows. When calibrating the scale, the Cubiscan 110-XT must be stable with no movement of the platform such as that caused by vibration or air movement. 1. At the home screen, tap...
  • Page 50: Figure 32 Scale Calibration Menu

    If the numbers are not correct, tap them and enter the correct numbers on the pop-up keypad. Figure 32 Scale calibration menu 3. Make sure there is nothing on the Cubiscan 110-XT platform, then tap [Next] Figure 33 First scale calibration screen...
  • Page 51: Calibrating The Ultrasound Sensors

    Calibration Calibrating the ultrasound sensors 4. The following screen is displayed. Place the calibration weights on the Cubiscan 110-XT platform. Figure 34 Second scale calibration screen 5. Tap to continue, and the following screen is displayed. [Next] Figure 35 Scale calibration complete 6.
  • Page 52: Figure 36 Home Screen

    2. The calibration menu is displayed at the bottom of the screen. Select option if it is not already selected. Sensors Figure 37 Sensors calibration menu 3. Make sure there is nothing on the Cubiscan 110-XT platform, and tap to continue. [Next] Cubiscan 110-XT...
  • Page 53: Figure 38 First Sensor Calibration Screen

    [Next] Figure 39 Second sensor calibration screen 6. Place the calibration cube on the platform in the right position, as shown above. Be sure the cube is touching the sensor box. Cubiscan 110-XT...
  • Page 54: Figure 40 Third Sensor Calibration Screen

    Be sure the cube is centered on the back edge of the platform. 9. Tap to continue, and the following screen is displayed. [Next] Figure 41 Fourth sensor calibration screen 10. Place the calibration cube in the up position, as shown above. Cubiscan 110-XT...
  • Page 55: Calibrating The Touchscreen

    If you are having problems selecting functions on the touchscreen, you may need to recalibrate it. You should recalibrate any time it becomes difficult to select options on the screen. Take the following steps to calibrate the touchscreen. Cubiscan 110-XT...
  • Page 56: Figure 43 Home Screen

    Calibrating the touchscreen 1. At the home screen, tap CALIBRATE Figure 43 Home screen 2. The calibration menu is displayed at the bottom of the screen. Select option if it is not already selected. Touchscreen Figure 44 Touchscreen calibration Cubiscan 110-XT...
  • Page 57: Figure 45 Touchscreen Calibration Complete

    Calibration Calibrating the touchscreen 3. Tap each red until it turns green. Figure 45 Touchscreen calibration complete 4. When each has turned green, the touchscreen calibration is complete. Tap to return to the home screen. HOME Cubiscan 110-XT...
  • Page 58: Maintenance

    MAINTENANCE This chapter provides information on the care and maintenance of the Cubiscan 110-XT. Routine maintenance and careful handling will help keep the Cubiscan 110-XT in good operating condition and prevent service calls or repairs. Precautions The Cubiscan should not be subjected to extremes in temperature or humidity, nor should it be subjected to excessive vibration.
  • Page 59 Maintenance Cleaning the sensors Cubiscan 110-XT...
  • Page 60 Maintenance Cleaning the sensors Cubiscan 110-XT...
  • Page 61: Troubleshooting

    After installation, most problems are caused either by incorrect cabling or because the system setup is not correct. If you are having problems with the Cubiscan 110-XT, first verify that all cables attached to the controller box under the freestanding touchscreen (serial communications cables, sensor cables, power cord, Ethernet cable, load cell cable) are fully seated and secure (locking rings, clips, or screws).
  • Page 62: Computer Error Messages

    1. Is the Cubiscan turned on and securely connected to power? 2. Is the USB, serial, or Ethernet cable securely connected? 3. Is there a problem with the Cubiscan 110-XT? Perform the Status function in Qbit to check the status of the Cubiscan.
  • Page 63: Figure 46 Home Screen

    This status can either be sealed or unsealed. Firmware The fields listed under the firmware heading list the firmware being used for that specific part. Firmware information is displayed for the main, scale, kernel, left sensor, top sensor, front sensor, and right sensor. Cubiscan 110-XT...
  • Page 64: Configure-Audit

    Config-Audit Figure 49 About config-audit Configuration This field displays the scale calibration history. Audit Trail Cal-Audit This section discusses the options available on the Cal-Audit menu. Complete the following steps to access the Cal-Audit menu. Cubiscan 110-XT...
  • Page 65: Figure 50 Home Screen

    Cal-Audit Figure 51 About Cal-Audit Calibration Audit This field displays the calibration history. Trail This section discusses the options available on the version menu. Complete the following steps to access the version menu. Cubiscan 110-XT...
  • Page 66: Figure 52 Home Screen

    Alibi Figure 53 About Alibi From this screen you can look up measurement data. Package number Enter the package number of the measurement you are looking for. The package number automatically increments after each measurement. Cubiscan 110-XT...
  • Page 67: Diagnostics

    Tap this button to look up the measurement data after you have entered the package number. Figure 54 Alibi memory Diagnostics This section describes the diagnostic capabilities of the Cubiscan 110-XT. Scale Diagnostics Complete the following steps to view the scale diagnostics. 1. From the home screen, tap DIAGNOSE...
  • Page 68: Figure 56 First Scale Diagnostic Screen

    This field displays the current weight. This field displays the center of zero. This field displays the auto zero tracker. Zero This field displays whether there is weight on the scale or not. 0=Weight on scale 1=No weight on scale Cubiscan 110-XT...
  • Page 69: Scale Testing

    This field displays the minimum weight detected during the scale test. This field displays the maximum weight detected during the scale test. This field displays the average weight detected during the scale test. Count This field displays the count accrued during the scale test. Cubiscan 110-XT...
  • Page 70: Sensor Diagnostics

    [>] This field displays the Distance to the Back Wall (DBW). Pulses This field displays the number of pulses the sensor sends. Gain This field displays the gain step distance and affects the sensor sensitivity. Cubiscan 110-XT...
  • Page 71: Figure 60 Second Sensor Diagnostic Screen

    . Tap this button to stop the test. [Stop] Tap the button to zero the scale. Make sure nothing is on or touching [Zero] the platform when you zero the scale, or all future scale readings will be inaccurate. Cubiscan 110-XT...
  • Page 72: Touchscreen Diagnostics

    Figure 61 Home screen 2. The diagnostic menu is displayed at the bottom of the screen. Select option if it is not already selected. Touchscreen Figure 62 Touchscreen diagnostics From this screen you can view the touchscreen calibration values. Cubiscan 110-XT...
  • Page 73 Diagnostics Troubleshooting Cubiscan 110-XT...
  • Page 74: Appendix A Communication

    This appendix contains the cable pin assignments for the interface between the Cubiscan 110-XT and a host computer via a serial RS-232 connection as well as for the interface between the Cubiscan 110-XT and a network via an Ethernet TCP/IP connection.
  • Page 75: Ethernet (Tcp/Ip) Cable Pin Assignments

    The USB port is configured as a HID device. VID = 0x1FC9, PID = 0x0081. The Cubiscan 110-XT includes a USB 2.0 type B connector, as shown below. The following table shows the USB 2.0 type B connector pin assignments.
  • Page 76: Barcode Port

    USB 2.0 type B Connector Pin Assignments Cable Name Description Color +5 VDC White Data - Green Data + Black Ground LFT (Sealed) The Cubiscan is placed into LFT mode by moving two sided switches to the “ON” position. This seals metrological parameters. Cubiscan 110-XT...
  • Page 77: Long Term Storage (Alibi Memory)

    The long term storage is always enabled. An SD card must be installed in the main controller. This causes the Cubiscan to write all measurement transactions to the SD card, where they are stored until they expire. The long term storage may be queried at any time. Cubiscan 110-XT...
  • Page 78 Appendix B PARTS LIST Following is a list of parts that can be purchased for the Cubiscan 110-XT as spare parts or if replacement is necessary. Part No. Description Quantity/Unit 10083 Cord, AC power 10273 Calibration block, 12'' x 5'' x 3.6'', black 14062 Power supply 12 VDC, 3.75A...

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