Bajaj GT 125X Service Station Manual page 11

PDI CHECK SHEET - CT 125X DRUM
Dealer's Name
Model
Frame No.
Engine No.
1. Check Points before starting the vehicle
Check Point What to check
1. Engine oil level.
Engine Oil
2. Oil leakages, if any.
1.Pipe & Circlip fitting
Fuel Pipe
2.Fuel leakage
1.Fitment.
Mirror
2.Adjustment.
Leg & Saree
Ease of fitment
guard
Smooth operation of Steering
Lock Operation cum Ignition lock, LHS cover
lock, Petrol Tank cap lock
Battery charge condition
Battery
Battery terminals tightness &
Petroleum jelly application.
Air pressure in Front & Rear
Tyre Pressure
tyre
Front brake free play
Brakes
Free play of rear brake pedal
Free play of Clutch lever &
Clutch Lever /
Throttle Throttle.
Drive Chain Slackness
Front Axle
Rear Axle
Swing arm Shaft
Fasteners
Torque values
Rider foot rest.
Engine foundation front
Engine foundation Rear.
Service Station Manual
PDI Check sheet
How to check
Vehicle to be parked on center
stand.
Visual
Mirror adjustment as per user's
requirement.
_
By using vehicle key.
As per SOP
Carry out cable connections.
Check air pressure in both
tyres using tyre pressure
gauge.
Use free play checking
gauge.
Use free play checking
gauge.
Use free play gauge.
Use chain slackness
checking gauge
Using dial torque wrench
7
Dealer's code:
City
Date of PDI
PDI done by
Recommendation /
Reference
1. Engine cold condition -- Oil
level should be in between
lower & upper mark of oil level
window.
2. Check this point after test
ride on road.
_
Clear rear view setting on
vehicle.
Hardware fully tightened.
Insert vehicle key in lock &
check operation of respective
lock.
Green LED-Battery fully
charged.
Yellow LED -Battery
partially discharged.
Red LED-Battery deep
discharged.
Ensure firm connection of
+ve & -ve terminals, apply
petroleum jelly & ensure
protection cap fitment on
+ve terminal
Front- 2 Kgf/cm² (28 PSI)
Rear Solo-2 Kgf/cm² (28
PSI)
Rear Pillion-2.25 Kgf/cm²
(32 PSI)
2-3 mm
Brake pedal free play
20 - 30 mm
Free play 2 ~ 3 mm
Slackness 20 - 30 mm
4.5 - 5.5 Kgf-m
8 - 10 Kgf-m
4.5 - 5.5 Kgf-m
LH : 2.8 – 3.2 Kgf-m
RH :1.8 – 2.2 Kgf-m
1.8 – 2.2 Kgf-m
2.8 - 3.2 Kgf-m
Workshop Tools , equipment &
Observation consumables required
1. Engine oil filling
funnel.
2. BGO 20W50
BS VI Compliant
1. Midtronics battery
tester,
2. Battery charger
3. Petroleum jelly
Tyre pressure gauge.
Free play checking
gauge.
Brake pedal play
/chain slackness
checking gauge
Free play gauge
Brake pedal play
/chain slackness
checking gauge
Dial torque
wrench 20 Kgf-m
Service Support - M/C