Table of Contents
Advertisement
Table of Contents
Description
Safety and Warning information :
1
3
Warning : This indicates that a potential
5
hazard or injury to you or other persons &
8
to the vehicle can happen, if advice
9
provided is not followed.
10
12
14
Caution : This indicates that a potential
16
hazard which could result in vehicle
17
damage, if advice provided is not
18
followed.
19
20
21
Notice:
25
The description and illustration in this booklet
26
are not to be taken as binding on the
27
manufacturers. The essential features of the
28
29
type described and illustrated herein remaining
30
unaltered. Bajaj Auto Limited reserves the
32
right to carry out at any moment without
33
being obliged to bring this booklet upto-date
& to do modifications on the vehicle, parts or
accessories as may be convenient and
necessary.
Advertisement
Table of Contents
Related Manuals for Bajaj PULSAR NS200
Summary of Contents for Bajaj PULSAR NS200
-
Page 1: Table Of Contents
18. Battery 19. Engine Cooling System / Coolant type described and illustrated herein remaining 20. Periodic Maintenance Information unaltered. Bajaj Auto Limited reserves the 21. Brake Fluid right to carry out at any moment without 22. Periodic Maintenance & Lubrication Chart being obliged to bring this booklet upto-date 23. -
Page 2: Technical Specifications
Technical Specifications Engine : 4 Stroke, Single Cyl. Fuel Tank Capacity Full : 12 liters Bore x Stroke : 72.0 mm x 49.0 mm Usable Reserve : 2.4 liters Engine Displacement : 199.5 cc : 0.2 liters Unusable Reserve : 11 : 1 Compression Ratio : 1350 ~ 1450 RPM Idling Speed... - Page 3 Technical Specifications Electrical System : 12 Volts DC Note : : H4, 55/60W Head Lamp • All dimensions are under UNLADEN condition. Position Lamp : 3W (2 nos.) • Above information is subject to change without any notice. : LED type Tail /Stop Lamp Side Indicator lamp : 10W...
-
Page 4: Identification Data
Identification Data The Frame and Engine serial numbers are used to register the motorcycle. They are the unique alpha-numeric codes to identify your particular vehicle from others of the same model and type. Engine Number Location On LH Side Crankcase Near Gear Change Lever (Alpha-Numeric - 11 Digits) Frame Number Location (For NS 200) On RH Side of Steering Tube... - Page 5 Identification Data The Frame and Engine serial numbers are used to register the motorcycle. They are the unique alpha-numeric codes to identify your particular vehicle from others of the same model and type. Engine Number Location On LH Side Crankcase Near Gear Change Lever (Alpha-Numeric - 11 Digits) Frame Number Location ( For AS200) Below Pillion Seat...
-
Page 6: Location Of Parts
Location of Parts (Pulsar NS 200) Digital Fuel Tank Cap OFF ON Speedometer Manual Choke Lever Clutch Lever Tail Lamp Front Fork Pillion Foot Rest Disc Brake Gear Change Side Lever Stand... - Page 7 Location of Parts ( Pulsar NS 200) Grab Handle Pillion Seat Rider Seat Front Brake Lever Rear Number Coolant Coolant Plate Level Tank Cap Indicator Nitrox Rear Shock Absorber Rear Brake Paper oil Radiator Rear Disc Brake Pedal Filter...
- Page 8 Location of Parts (Pulsar AS 200) Grab Handle Pillion Seat Rider Seat Front Brake Lever MAX. MIN. Rear Number Coolant Coolant Plate Level Tank Cap Indicator Nitrox Rear Shock Absorber Paper oil Radiator Rear Brake Rear Disc Brake Filter Pedal...
-
Page 9: Steering Cum Ignition Lock
Steering cum Ignition Lock Steering cum Ignition Lock : To Lock the Steering : To lock the steering, turn the handle bar to the left side. Push & It has three positions. release the key. Turn the key to “LOCK” position and remove the key. -
Page 10: Fuel Tank Cap / Fuel Tap
Fuel Tank Cap / Fuel Tap Fuel Tap Fuel Tank Cap Fuel Tank Cap Fuel Tap • To open the fuel tank cap, open the flap. Fuel tap has following positions. Insert the key in the lock and turn it clockwise and lift fuel tank cap. -
Page 11: Speedometer Details
Left or Right, Turn pilot Indicator - centigrade. LH or RH will flash. 9. Bajaj Logo : Bajaj logo flying ‘B’ continuously glows. 4. Neutral Indicator: When the transmission is in Neutral, Neutral indicator will glow. - Page 12 Speedometer Details Speedometer Details Engine Over Rev Indicator : It glows when engine 14. Digital Clock : It indicates time in HR : M (AM/PM) 15. Speedometer: Vehicle speed will be displayed in RPM crosses 9500 RPM. digital form in Km / Hr. 12.
-
Page 13: Speedometer Setting
Speedometer Setting Service Reminder TRIP1/2 Mode 1. Trip Meter Reset : 2. Service Reminder Reset ( • Mode & Set push button is provided for selecting & • ‘Wrench’ symbol glows when ODO meter reading resetting ‘ODO/TRIP1/TRIP2’. LHS part of speedo reached to set Kms. - Page 14 Speedometer Setting 1. Press 'Mode' push button TRIP1 Mode selected for less than 2 sec. 2. Press 'Mode' & 'Set' ‘:’ stops blinking push button together Digits start blinking for more than 2 sec. Press 'Mode' button for Hour digits will less than 1 sec.
-
Page 15: Control Switches
Control Switches Left Handle Bar Switches C. Horn Button : ( ) Press button for sounding horn. A. High/Low Switch : When headlight is ON, D. Pass Switch : Press the switch to flash High or Low beam can be selected with the head light. - Page 16 Control Switches F. Starter Button : Starter button operates the electric starter when clutch lever is depressed with transmission in any gear. It is recommended to start the engine with the transmission in neutral. G. Engine Kill Switch : The engine kill switch is for emergency use.
-
Page 17: Rear Seat / Tool Kit
Rear Seat / Tool Kit Tool Kit Removal of Rear Seat Tool Kit Location • Insert Key into lock (A) • It is located below the ‘Rear seat’. • Turn the key clock wise. • 2 rubber straps are provided to hold the •... -
Page 18: Front Seat / Battery
Front Seat / Battery Removal of Front Seat Battery • First remove ‘Rear seat’. • It is located below ‘Front seat’. • Remove ‘Front seat’ mounting bolts (B). Battery details are given in ‘Battery • Pull back rear end of ‘Front seat’. Maintenance’... -
Page 19: Fitment Of Front & Rear Seat
Fitment of Front & Rear Seat Front seat lug & bracket Fitment of ‘Front Seat’ Fitment of ‘Rear Seat’ • Match the lugs of ‘Front seat’ (A) with • First make sure ‘Front seat’ is fitted chassis bracket (B). properly. •... -
Page 20: Removal & Fitment Of Side Cover Lh & Rh
Removal & Fitment of Side Cover LH / RH Removal of Side Cover LH or RH Fitment of Side Cover LH or RH • Remove pillion & rider seat. • Match Lug (D) provided on front portion of ‘Side Cover’ with hole (C) provided on •... -
Page 21: Daily Safety Checks
Daily Safety Checks Before riding motorcycle be sure to check • Brake Fluid level above MIN mark following items. Please give proper importance provided on reservior, applicable to disc to these checks and perform all of them brake vehicle. before riding motorcycle. •... -
Page 22: How To Ride Your Bike
How to Ride Your Bike 1. Starting The Engine : Wait 15 sec. between each operation of the starter which will facilitate battery to recover. • Turn the fuel tap knob to ‘ ’ or ‘ ’ position. Note : The motorcycle is equipped with a starter •... - Page 23 How to Ride Your Bike 4. Braking : • Close the throttle completely, leaving the clutch engaged (except where shifting gears) so that the engine braking will help slow down the motorcycle. • Shift down one gear at a time so that you are in Neutral when you come to a complete Gear shifting stop.
- Page 24 How to Ride Your Bike 6. Parking the Vehicle : 7. Running IN Proper running-in is important for better life & 6.1 Parking using center stand. trouble free performance of the vehicle. • Center stand is available as accessories • During first 2000 kms running-in period do at dealership.
- Page 25 How to Ride Your Bike Fuel Saving Tips : Ensure following maintenance points to get optimum performance from your bike. A well maintained vehicle and good driving can contribute a lot to the saving of feul. Fuel Check fuel lines & connections Following are a few simple fuel saving tips.
-
Page 26: Safe Riding Tips
Safe Riding Tips Safe Riding Tips • Drive cautiously. Start early & reach your destination safely. • Always wear Helmet while riding. Your helmet should conform to appropriate Safety standards. • Always carry vehicle registration & insurance papers, and a valid driving licence with you. •... -
Page 27: Engine Oil
Engine Oil Recommended Engine Oil: Model Recommended Engine oil Grade Pulsar SAE 20W50 API ‘SL’, or JASO ‘MA’ 200 NS/AS A : Oil Filler • Engine oil replacement frequency : 1 service & then every 5,000 Km. B : Oil Level •... -
Page 28: Wheels - Tube Less Tyre
Wheels - Tube Less Tyre Wheel Puncture : • Visit nearest known tubeless tyre repair shop to remove puncture. • Remove puncture by Filler or Plug method only. • Do not use patch method to remove puncture of tubeless tyre. Tyre Pressure : Front Wheel Keep appropriate tyre pressure as mentioned... -
Page 29: Battery
Battery • It is always recommended to hand over the same to an Authorised battery / Bajaj dealer for proper disposal. • When low battery icon pops-up on speedometer display, it is advised to get in touch with Bajaj dealer & get it charged immediately. -
Page 30: Engine Cooling System / Coolant
Engine Cooling System Radiator Cap Expansion Tank • Coolant is provided for cooling of engine. Warning : During motorcycle operation, the coolant gets very hot & is under • Water pump (A) in the engine circulates pressure. the coolant in cooling system. Do not remove the radiator cap, radiator •... - Page 31 Coolant Coolant Specifications : Antifreeze ready mix (Recommended Brand- Motul : Moto cool expert, Reservoir cap (for coolant top up) Castrol : Radicool Total coolant quantity : 1000 ml. (750~780 ml in radiator & 220~230 ml expansion tank). Coolant Top up •...
-
Page 32: Periodic Maintenance Information
Periodic Maintenance Information Spark Plug Drive Chain Slackness • Chain slackness will have to be adjusted • Remove spark plugs by using plug whenever required. spanner. • Std. Chain slackness 15 ~ 25 mm. • Clean the spark plugs. • Marking on chain adjusters should be •... - Page 33 (If excessive • ‘O’ rings must always be kept wet for mud / slush found approach Bajaj Service Center best performance hence lubricate every for proper cleaning) • Shake the can vigorously by holding vertically 500 Km.
-
Page 34: Brake Fluid
Brake Fluid Front Rear Brake Brake Fluid Fluid Reservior Reservior Front & Rear Brake Fluid Level Brake Fluid Replacement • Front brake fluid reservior is located on RH • Check & Adjust brake fluid level in every side of Handle bar. service. -
Page 35: Periodic Maintenance & Lubrication Chart
Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Remarks Operation Servicing 4500 9500 14500 19500 24500 29500 5000 10000 15000 20000 25000 30000 Ensure to prevent water entry in Clean the vehicle with water wash & dry Petrol tank, Silencer & electrical completely parts.Use caustic free detergent for washing. - Page 36 Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Remarks Operation Servicing 4500 9500 14500 19500 24500 29500 5000 10000 15000 20000 25000 30000 (Customer to apply OKS chain Sealed drive chain cleaning & lubrication CL,L,A CL,L CL,L CL,L CL,L CL,L CL,L Cl,L lube spray at every 500 kms) Engine air breather tube Check &...
- Page 37 Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Remarks Operation Servicing 9500 14500 19500 24500 29500 4500 5000 10000 15000 20000 25000 30000 Steering play Check & replace if damaged. Use Steering stem bearing*** & Cap steering C,CL C,CL C,CL C,CL HP Lithon RR3 grease for bearing(Plastic)** lubrication.
- Page 38 Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Remarks Operation Servicing 4500 19500 24500 29500 9500 14500 5000 10000 15000 20000 25000 30000 Radiator fins * It is strongly recommended to use specified grade only , In case of any other engine oil of same specifications is used the frequency would be every 5000 kms ** As applicable to model *** More frequent cleaning is required while driving in dusty environment.
-
Page 39: Non Use Maintenance
Non-Use Maintenance Non-use maintenance is necessary if a vehicle • Fill 10% excess air pressure in both wheels. • Do not apply oil on front brake disc, to remains off road for a longer duration (more prevent rusting. If the front brake disc rusts than 15 days**).