Spudnik 1255 Owner's/Operator's Manual
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Spudnik 1255 Owner's/Operator's Manual

Super style telescoping conveyor
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OWNER'S / OPERATOR'S MANUAL
PART # 290012
MODEL 1255
SUPER STYLE TELESCOPING CONVEYOR

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  • Page 1 OWNER’S / OPERATOR’S MANUAL PART # 290012 MODEL 1255 SUPER STYLE TELESCOPING CONVEYOR...
  • Page 3 Operating Manual Overview The purpose of this Spudnik Operating Manual is to make the user familiar with this machine and to assure the machine is used for what it has been designed to do. This Operating Manual contains important information on how to operate this machine properly and efficiently while maintaining all safety regulations.
  • Page 4 Service Centers Phone: (208)785-0480-Fax: (208)785-1497 E-Mail: spudnik@spudnik.com Web Site : www.spudnik.com BLACKFOOT PASCO GRAFTON 584 West 100 North 5802 North Industrial Way 1410 12th St. West P.O. Box 1045 Pasco, Wa. 99301 Grafton, Nd. 58237 Blackfoot, ID 83221 Phone (509) 543-7166...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS PAGE Introduction ………………………………………………………………………… 2 Warranty …………………………………………………………………………… Safety ………………………………………………………………………………. 4, 5 Safety Practices ……………………………………………………………………. 6, 7 Safety Labels ………………………………………………………………………. Lubrication …………………………………………………………………………. 8 Maintenance ……………………………………………………………………….. Machine Operation ………………………………………………………………… 10 Machine Parts Breakdown Table Of Contents ………………………………………………………………… Electrical Schematics ……………………………………………………………… 43 240 VOLTS 1 PHASE = 208 - 240 VOLTS 3 PHASE = 480 VOLTS 3 PHASE =...

  • Page 6: Introduction

    We strive to put the best quality and workmanship into each of our machines, and hope as you use your MODEL 1255 SUPER STYLE TELESCOPING CONVEYOR (SSTC), you will find this to be true. This owner’s / operator’s manual has been prepared to aid you in safe operation and service of your Conveyor.

  • Page 7: Warranty

    Rock chips and other abuse to the painted surface will not be considered for warranty payment. When warranting workmanship or paint on equipment Spudnik reserves the right to determine whether whole or part of the machine will be warranted. Items paint will be warranted for;...

  • Page 8: Safety

    SAFETY You are responsible for the safe operation and maintenance of your SPUDNIK Conveyor. All operators and anyone doing work or maintenance on Conveyor must be trained in the operation, maintenance procedures and related SAFETY information contained in this manual. All operators and maintenance personnel must receive this training at least annually to be in compliance with OSHA regulation 1928.57.
  • Page 9 SAFETY SAFETY ALERT SYMBOL THE SAFETY ALERT SYMBOL MEANS: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The SAFETY ALERT SYMBOL identifies important safety information on the safety decals and in this manual. When you see this symbol be alert to the possibility of personal injury or death.

  • Page 10: Safety Practices

    SAFETY PRACTICES GENERAL SAFETY PRACTICES • The primary responsibility for safe operation of the Spudnik Conveyor lies with the owner/operator. • OSHA (Occupational Safety and Health Administration) requires that all operators be trained at the time of initial assignment, and annually thereafter by the employer, in the safe operation of the Conveyor.
  • Page 11 SAFETY PRACTICES TRANSPORTING SAFETY PRACTICES • Towing speed should not exceed 20 MPH due to farm rated tires and wheels.. • The slow moving vehicle sign along with any other lights and reflectors required by the local highway and transport authorities must be in place. •...

  • Page 12: Safety Labels

    SAFETY LABELS • Keep safety labels and signs clean and legible at all times. • Replace safety labels and signs that are missing or have become illegible. • When replacing a part that displays a safety sign or label, make sure that the new parts also display the safety sign or label.

  • Page 13: Maintenance

    MAINTENANCE • Disconnect electrical power to machine whenever maintaining, repairing, or servicing Conveyor. • Replace damaged or missing drive shields and safety labels at start of every season. • Proper belt alignment and tension are key to long belt life. •...

  • Page 14: Machine Operation

    MACHINE OPERATION The Model 1255 Supper Style Telescoping Conveyor is designed to expand or contract, allowing the machine it is working with to move in or out without having to move the rest of the system as often. 1. Check all bolts and hinge points to make sure they are tight and in good condition.

  • Page 15: Machine Parts Breakdown

    Machine Parts Breakdown Table of Contents Section Page # 15” CRAZY WHEELS MANUAL STEERING (INTAKE END) SSTC-12 20” HEAVY DUTY JACK ASSEMBLY SSTC-15 4 HOLE HUB AND 12” WHEEL ASSEMBLY SSTC-14 5 HOLE HUB AND 15” WHEEL ASSEMBLY SSTC-13 BOTTOM CONVEYOR BELT DRIVE ASSEMBLY SSTC-4 CONVEYOR OPTIONS SSTC-0...
  • Page 16 # 261007 - BELT,FLAT,36” 1/32” x 1/32” 150# (64’-10” LG.) # 261466 - LACING,#5-3 CLIPPER (12FT PER BOX) (11’ LNF) # 261479 - ROD,LACE,3/32” x 36” (1 FOR EACH BELT) • 65’ TELESCOPING CONVEYOR # 261703 - BELT,ASSY,1255,30”x69’10”,FLAT 65’TOP 5/3/2002...
  • Page 17 # 261479 - ROD,LACE,3/32” x 36” (1 FOR EACH BELT) • 85’ TELESCOPING CONVEYOR # 261549 - BELT,ASSY,1255,30” x 89’9”,FLAT 85’ TOP # 261550 - BELT,ASSY,1255,36” x 89’9”,FLAT 85’BOTTOM # 261479 - ROD,LACE,3/32” x 36” (1 FOR TOP BELT) # 261502 - ROD,LACE,3/32” DIAMETER 303 SS (1 PC. 38” LG.) CONVEYOR BELTS, 36”/42”...
  • Page 19 SSTC-1 SAFETY LABELS ITEM # PART # DESCRIPTION 300086 LABEL,CAUTION,MOVING,DRIVES,CAN CAUSE 300087 LABEL,WARNING,EXPOSED,DRIVE,CAN CAUSE 300101 LABEL,WARNING,POWER,DRIVEN,MACHINE,CAN 5/3/2002...
  • Page 21 SSTC-1 SAFETY LABELS ITEM # PART # DESCRIPTION 300107 LABEL,DANGER,HIGH,VOLTAGE WILL CAUSE 300111 LABEL,WARNING,UNGROUNDED MACHINE CAN 300112 LABEL,CAUTION,MACHINE STARTS WITHOUT 300042 LABEL,DANGER,240 VOLTS 300041 LABEL,DANGER,480 VOLTS 5/3/2002...
  • Page 23 SSTC-2 SHIELDS & SAFETY LABELS PLACEMENT ITEM # PART # DESCRIPTION 300086 LABEL,CAUTION,MOVING,DRIVES,CAN CAUSE 841109 SHLD,OVAL,HINGED,W/BACK,3” x 9” x 32” 841010 SHLD,OPEN,END,3” x 9” x 18” 841078 SHLD,OPEN,END,INSIDE,1-7/8” x 9-1/4” x 9” 502213 SCREW,SELFTAP,10-16 x 1/2” NO SEAL (TEK) 300101 LABEL,WARNING,POWER,DRIVEN,MACHINE,CAN 841269 SHLD,DOUBLE ROLLER STACKING BRACKET...
  • Page 25 SHLD,TAKEUP,BEARING,3” x 5” “L” 10GA 300112 LABEL,CAUTION,MACHINE STARTS WITHOUT 300111 LABEL,WARNING,UNGROUNDED MACHINE CAN 841269 SHLD,DOUBLE ROLLER STACKING BRACKET 841271 SHLD,DBL RLR BOTTOM SECTION MLD 1255 Revised: Remove Part #841185 = SHLD,RETAINER,RLR,S.S. TELE CONV 7"x14" QTY = 2, ECN #1129 02/07/01 5/3/2002...
  • Page 27 501267 KEY,SQUARE,3/8"x1-1/2" C1018 781056 BUSHING,P1 x 1-1/4” BORE SPLIT TAPER 821052 SHFT,SK,1-1/4” x 29-1/2” (10) 191442 TAKE UP, PLATE, 4 HOLE BRG MDL 1250/1255 881045 SPRCKT,H60BS24 x 1-1/4”BORE 191453 TAKEUP,THRUST PLATE COVER,MDL1255 981486 UHMW,6"x12"TOP CONV END SHIELD LH 1255 981487 UHMW,6"x12"TOP CONV END SHIELD RH 1255...
  • Page 29 SHFT,SK,1-7/16” x 35-1/2” (10) (30” WIDE TOP BELT) 821107 SHFT,SK,1-7/16” x 41-1/2” (10) (36” WIDE TOP BELT) 191442 TAKE UP, PLATE, 4 HOLE BRG MDL 1250/1255 881120 SPRCKT,H60BS24 x 1-7/16”BORE 191453 TAKEUP,THRUST PLATE COVER,MDL1255 981486 UHMW,6"x12"TOP CONV END SHIELD LH 1255 981487 UHMW,6"x12"TOP CONV END SHIELD RH 1255...
  • Page 31 SSTC-4 BOTTOM CONVEYOR BELT DRIVE ASSEMBLY ITEM # PART # DESCRIPTION 351005 CHN,RLR,60 PITCH (62” LONG) 351010 LINK,CHN,RLR,MASTER,60 PITCH 502203 KEY,SQUARE,1/4” x 1-1/2” C1018 881154 SPRCKT,H60BS20x1" BORE 841109 SHLD,OVAL,HINGED,W/BACK,3"x9"x32" 881120 SPRCKT,H60BS24 x 1-7/16” BORE 501267 KEY,SQUARE,3/8” x 1-1/2” C1018 231098 BRNG,TU,1-7/16”...
  • Page 33 SSTC-5 MOTOR & GEARBOX ASSEMBLY ITEM # PART # DESCRIPTION - - - - - - MOTOR,BELT DRIVE (REFER TO SECTION SSTC-0, PAGE 13) 571291 GRBX,PAR,14:1 3HP 140 C-FACE DAVID BROWN 571292 COUPLING,7/8" FIBER 3HP GRBX DAVID BROWN 172194 SPACER,PLATE,DAVID BROWN GEARBOX REVISED: Replaced Master XL Gearbox #571043 Item 2, with new Quantis HB Gearbox #571201, ECN #508, 011/10/99.
  • Page 35 SSTC-6 INTAKE END ASSEMBLIES ITEM # PART # DESCRIPTION TOP BELT 502203 KEY,SQUARE,1/4” x 1-1/2” C1018 (24” WIDE TOP BELT ROLLER) 501267 KEY,SQUARE,3/8” x 1-1/2” C1018 (30”& 36” WIDE TOP BELT ROLLER) 821052 SHFT,SK,1-1/4” x 29-1/2” (10) (24” WIDE TOP BELT) 821105 SHFT,SK,1-7/16”...
  • Page 37 SSTC-6 INTAKE END ASSEMBLIES ITEM # PART # DESCRIPTION BOTTOM BELT 501267 KEY,SQUARE,3/8” x 1-1/2” C1018 821105 SHFT,SK,1-7/16” x 35-1/2” (10) (30” WIDE BOTTOM BELT) 821107 SHFT,SK,1-7/16” x 41-1/2” (10) (36” WIDE BOTTOM BELT) 821152 SHFT,SK,1-7/16” x 47-1/2” (10) (42” WIDE BOTTOM BELT) 781184 BUSHING,P1 x 1-7/16”...
  • Page 39 SSTC-7 PIPE ROLLER PLACEMENT ITEM # PART # DESCRIPTION 24” TOP / 30” BOTTOM TELE. CONVEYOR SEE NOTE: 181342 RP,24-1/2” 2” x 22” PIPE 3/4” SHAFT DT 3/8” (CARRY BACK PIPE ROLLER) 181008 RP,24-1/2” 2” x 16” PIPE 3/4” SHAFT DT 3/8” (CARRIER PIPE ROLLER) 181512 RP,30-3/4”...
  • Page 41 SSTC-8 PIPE ROLLER ASSEMBLY ITEM # PART # DESCRIPTION 24-1/2” CARRIER PIPE ROLLER 181008 RP,24-1/2” 2” x 16” PIPE 3/4” SHAFT DT 3/8” 821009 SHFT,DT,3/4” x 24-1/2” DT 3/8” 181124 PIPE,RP,2” x 16” LONG CARRY BACK PIPE ROLLER 181342 RP,24-1/2” 2” x 22” PIPE 3/4” SHAFT DT 3/8” 821009 SHFT,DT,3/4”...
  • Page 43 SSTC-8 PIPE ROLLER ASSEMBLY ITEM # PART # DESCRIPTION 36-1/2” CARRIER PIPE ROLLER 181017 RP,36-1/2” 2” x 27” PIPE 3/4” SHAFT DT 3/8” 821018 SHFT,DT,3/4” x 36-1/2” DT 3/8” 181302 PIPE,RP,2” x 27” LONG CARRY BACK PIPE ROLLER 181343 RP,36-1/2” 2” x 33” PIPE 3/4” SHAFT DT 3/8” 821018 SHFT,DT,3/4”...
  • Page 45 SSTC-9 STACKING ROLLER PLACEMENT & ASSEMBLY ITEM # PART # DESCRIPTION 501125 BOLT,HEX,HD,5/8”-11UNC x 2” GR 5 501935 WASHER,LOCK,SPLIT,5/8” 181047 NUBBIN,1-1/4”OD x 1-3/8” LONG DT 5/8” 321023 RLR,CAST,3-1/2” FLANGE STD STACKING RLR 231031 BRNG,INSERT,1-1/4” BORE FLAT OD SL20R 310005 ROLLER,FLANGE,STACKING,3-1/2” RAW CAST 171916 TAKEUP,THRUST,PLT,COVER RH CMPLT MDL1255...

  • Page 47: Electrical Schematics

    SSTC-8 PIPE ROLLER ASSEMBLY ITEM # PART # DESCRIPTION 18” PIPE ROLLER 181510 RP,18” 2” x 16” PIPE 3/4” SHAFT DT 3/8” 821004 SHFT,DT,3/4” x 18” DT 3/8” 181124 PIPE,RP,2” x 16” LONG 231106 BRNG,INSERT,3/4” BORE 1.75”OD TW-18 SHATZ 501901 COLLAR,SHAFT,SET,SCREW,3/4”...
  • Page 49 SSTC-10 YOKE & LET DOWN CHUTE ASSEMBLY ITEM # PART # DESCRIPTION 501815 NUT,HEX,3/4”-11UNC 501908 WASHER,FLAT,3/4” USS ZINC PLT 172106 SPACER,PIPE 1" LONG, 3/4" TUNING FORK 181437 FORK,TUNING,WITH,3/4” READY BOLT 171033 BAR,SWING,CONVEYOR W/SINGLE PADEYES 181275 PIN,PUP,SWING,1-1/4” x 16” 501911 WASHER,FLAT,1-1/4” USS ZINC PLT 501220 HAIRPIN,COTTER,3/16”...
  • Page 51 SSTC-10 YOKE & LET DOWN CHUTE ASSEMBLY ITEM # PART # DESCRIPTION NEW PIVOTING LETDOWN 171785 LETDOWN,30",PIVTNG,PUP/CROSS/TELE CMPLT (24” / 30” WIDE CONVEYOR) 171784 LETDOWN,30",PIVOTNG,PUP/CROSS/TELE BARE 261472 KIT,RUBBERIZE,PUP/CONV,LET,DOWN,30” 502102 RIVET, 3/16”DIA x 3/8-1/2”GRIP LENGTH SBL6-8 171787 LETDOWN,36",PIVTNG,PUP/CROSS/TELE CMPLT (30” / 36” WIDE CONVEYOR) 171786 LETDOWN,36",PIVOTNG,PUP/CROSS/TELE BARE 261495...
  • Page 53 SSTC-11 WHEELS & JACKS PLACEMENT (DISCHARGE END) ITEM # PART # DESCRIPTION 172147 JACK EXTENSON WELDMENT,15"CRAZY WHL 1255 2 181080 JACK,20”,TELESCOPING HEAVY DUTY CMPLT (REFER TO SECTION SSTC-15, PAGE 35) 231025 BRNG,THRUST,1-5/8” BORE TIMKEN T-163 502230 WASHER,FLAT,1-5/8” USS ZINC PLT 321031 ARM,CAST,CRAZY,RIGHT,W/1-3/4”...
  • Page 55 (REFER TO SECTION SSTC-13, PAGE 33) - - - - - - 15” WHEEL ASSEMBLY (REFER TO SECTION SSTC-13, PAGE 33) 321560 ARM,CAST,CRAZY,LEFT W/1-3/4” x 11” AXLE 171203 BAR,LOCK,CRZY,WHL 1255 MANSTRNG 321031 ARM,CAST,CRAZY,RIGHT,W/1-3/4” x 11” AXLE REVISED = Add part # to item #7. 5/3/2002...
  • Page 57 SSTC-13 5 HOLE HUB & 15” WHEEL ASSEMBLY ITEM # PART # DESCRIPTION 951029 HUB,COMPLETE,5 HOLE #H545LBS 951032 SEAL,GREASE,5 HOLE #58846 231001 BRNG,WHEEL,5 HOLE INNER #68149 951205 RACE,BEARING,5 HOLE INNER CUP L68111 951055 HUB,ONLY,5 HOLE W/STUDS 951122 RACE,BEARING,4 HOLE & 5 HOLE OUTER 231002 BRNG,WHEEL,5 HOLE OUTER #44649 951031...
  • Page 59 SSTC-14 4 HOLE HUB & 12” WHEEL ASSEMBLY ITEM # PART # DESCRIPTION 951022 HUB,COMPLETE,4 HOLE #H440-BT 951026 SEAL,GREASE,4 HOLE #34823 231000 BRNG,WHEEL,4 HOLE 2/HUB #44643 951122 RACE,BEARING,4 HOLE & 5 HOLE OUTER 951023 HUB,ONLY,4 HOLE W/STUDS 951031 CAP,DUST,5 HOLE & 4 HOLE 951116 NUT,LUG,1/2”-20UNF 611-016 501941...
  • Page 61 SSTC-15 20” HEAVY DUTY JACK ASSEMBLY ITEM # PART # DESCRIPTION 181080A HEAVY DUTY JACK SCREW 502310 PIN,ROLL,1/4” x 1-3/4” 501227 WASHER,FLAT,1 (SAE) PLAIN (MACH SHOP) 231024 BRNG,THRUST,1-1/4” BORE T-126 502208 NUT,ACME,1-1/8”-5,RH,THREAD HEAVY HEX CS 731161 PLUG,PIPE,SOCKET,HD,1/8”-27 NPT,DRY SEAL 181080B OUTER TUBE ASSEMBLY 502311 SCREW,SET,SCKT,HD,1/2”-13 x 1/2”...
  • Page 63 OPTIONAL SSTC-16 HYDRAULIC WHEEL DRIVE & STEERING 5/3/2002...
  • Page 65 SSTC-16-A HYD PUMP & MOTOR ASSEMBLY ITEM # PART # DESCRIPTION 841230 SHLD,BANJO,3"x5-1/2"x14"x26" HINGE W/BCK 651013 MTR,FOOT,1PH 1.5HP N145T 7/8” K103 651015 MTR,FOOT,3PH 1.5HP 145T 7/8” 601006 PUMP,4,PISTON,W/5 GAL RESERVOIR #40-FP21 WITH 991362 FLUID, AUTOMATIC, TRANS DEXRON III E PENNZ 5GAL 300101 LABEL,WARNING,POWER,DRIVEN,MACHINE,CAN...
  • Page 67 SSTC-16-B VALVE & ELECTRICAL ITEM # PART # DESCRIPTION 601475 CPLG,HYD,90DEG,2501-6-8 (6MJ-8MP) 300057 LABEL,ATF,ONLY / DEXRON III 601027 HOSE,ASSEM,3/8” x 84” (7FT) 6FJS-6FJS 6M3K 601323 CPLG,HYD,90DEG,6801-6-8 (6MJ-8MB) 601266 VALVE,SD5/2/G3/18/18/AET ONLY SP4-4 601267 HANDLE,VALVE,M8 x 150 W/LENSE CAP 402026 ENCL,F/MTR,STRTR,PROT SS KT3-25-KAZ Revised: Change part number on Item 4, 08/21/01.
  • Page 69 SSTC-16-C WHEEL DRIVE ITEM # PART # DESCRIPTION 601033 HOSE,ASSEM,3/8” x 96” (8FT) 6FJS-6FJS 6M3K 601347 CPLG,HYD,90DEG,6801-6-6 (6MJ-6MB) 601258 CPLG,HYD,90DEG,6801-LL-6-6(6MJ-6MB LONG) 601266 VALVE,SD5/2/G3/18/18/AET ONLY SP4-4 601267 HANDLE,VALVE,M8 x 150 W/LENSE CAP 300013 LABEL,WHEEL,DRIVE (VALVE HANDLE) WITH 300087 LABEL,WARNING,EXPOSED,DRIVE,CAN CAUSE 502203 KEY,SQUARE,1/4”...
  • Page 71 SSTC-16-D STEERING CYLINDER ITEM # PART # DESCRIPTION 601034 HOSE,ASSEM,3/8” x 108” (9FT) 6FJS-6FJS 6M3K 601033 HOSE,ASSEM,3/8” x 96” (8FT) 6FJS-6FJS 6M3K 601347 CPLG,HYD,90DEG,6801-6-6 (6MJ-6MB) 601258 CPLG,HYD,90DEG,6801-LL-6-6(6MJ-6MB LONG) 601266 VALVE,SD5/2/G3/18/18/AET ONLY SP4-4 601267 HANDLE,VALVE,M8 x 150 W/LENSE CAP WITH 300015 LABEL,STEERING (VALVE HANDLE) 601583 CYLINDER,TIE,ROD,3”...
  • Page 73 SSTC-16-E STEERING AXLE ASSEMBLY ITEM # PART # DESCRIPTION 172148 AXLE WELDMENT,HYD STRNG/WHL 30x36" 1255 172530 AXLE WELDMENT,HYD STRNG/WHL 36x42" 1255 181080 JACK,20”,TELESCOPING HEAVY DUTY CMPLT (REFER TO SECTION SSTC-15, PAGE 35) 951009 TIRE,&,TUBE,670 x 150 V-GRIP 951019 RIM,15” x 6” 5 HOLE 4.5 BC WHITE MODULAR TR 951108 STEM,VALVE,FOR,9/16"...
  • Page 75 SSTC-17 ELECTRICAL WIRING ITEM # PART # DESCRIPTION 402126 ENCL,6H x 6W x 4D,JUCTION BOX 401080 CORD,8-4 SO (13’ LONG) 401899 CORD,16-5 SO (13’ LONG) 401790 PLUG,50A,120/240V,1PH MALE CS635C 401798 PLUG,50A,250V,3PH MALE CS8365-C 401792 PLUG,50A,480V,3PH MALE CS8165C 401866 PLUG,20A,600V,3PH MALE 5 WIRE 191454 BRACKET,TAKEUP,CABLE,SO CORD MDL 1225 191409...
  • Page 77 SSTC-18 SUPER STYLE TELESCOPING CONVEYOR MODEL 1255 ELECTRICAL SCHEMATIC 240 VOLTS 1 PHASE 5/3/2002...
  • Page 79 SSTC-18 SUPER STYLE TELESCOPING CONVEYOR MODEL 1255 ELECTRICAL SCHEMATIC 240 VOLTS 3 PHASE 5/3/2002...
  • Page 81 SSTC-18 SUPER STYLE TELESCOPING CONVEYOR MODEL 1255 ELECTRICAL SCHEMATIC 480 VOLTS 3 PHASE 5/3/2002...
  • Page 83 NOTES:...

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