Spudnik 1115 Owner's/Operator's Manual
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Spudnik 1115 Owner's/Operator's Manual

Planter filler conveyor
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OWNER'S / OPERATOR'S MANUAL
PART # 290068 (2004)
MODEL 1115
PLANTER FILLER CONVEYOR

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  • Page 1 OWNER’S / OPERATOR’S MANUAL PART # 290068 (2004) MODEL 1115 PLANTER FILLER CONVEYOR...
  • Page 3 Operating Manual Overview The purpose of this Spudnik Operating Manual is to make the user familiar with this machine and to assure the machine is used for what it has been designed to do. This Operating Manual contains important information on how to operate this machine properly and efficiently while maintaining all safety regulations.
  • Page 4 Service Centers Phone: (208)785-0480-Fax: (208)785-1497 E-Mail: spudnik@spudnik.com Web Site : www.spudnik.com BLACKFOOT PASCO GRAFTON 584 West 100 North 5802 North Industrial Way 1410 12th St. West P.O. Box 1045 Pasco, Wa. 99301 Grafton, Nd. 58237 Blackfoot, ID 83221 Phone (509) 543-7166...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS PAGE Introduction Warranty Policy Safety 6, 7 Safety Practices 8, 9 Maintenance 10, 11 Machine Operation Safety Labels 13 - 15 Shields & Safety Labels Placement Valves & Return Block Assemblies Pump To Valves Assembly Valves To Boom Lift & Swing Assembly Tipdown, Discharge Chute &...

  • Page 6: Introduction

    We strive to put the best quality and workmanship into each of our machines and hope as you use your MODEL 1115, PLANTER FILLER CONVEYOR, that you will find this true. This owner’s / operator’s manual has been prepared to aid you in safe operation and service of your Conveyor.
  • Page 7 Spudnik and/or authorized dealer and request repair within the applicable warranty term. (2) Present evidence of the warranty start date. (3) Make the product available to Spudnik or the dealer within a reasonable period of time and (4) return all faulty parts to Spudnik.

  • Page 8: Safety

    SAFETY You are responsible for the safe operation and maintenance of your SPUDNIK PLANTER FILLER CONVEYOR. All operators and anyone doing work or maintenance on the Planter Filler must be trained in the operation, maintenance procedures, and related SAFETY information contained in this manual. All operators and maintenance personnel must receive this training at least annually to comply with OSHA regulation 1928.57.
  • Page 9 SAFETY SAFETY ALERT SYMBOL THE SAFETY ALERT SYMBOL MEANS: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The SAFETY ALERT SYMBOL identifies important safety information on the safety labels and in this manual. When you see this symbol be alert to the possibility of personal injury or death.

  • Page 10: Safety Practices

    SAFETY PRACTICES GENERAL SAFETY PRACTICES • The primary responsibility for safe operation of the Spudnik Planter Filler lies with the owner/operator. • OSHA (Occupational Safety and Health Administration) requires that all operators be trained at the time of initial assignment, and annually thereafter by the employer, in the safe operation of the Planter Filler.
  • Page 11 SAFETY PRACTICES HYDRAULIC SAFETY PRACTICES • Before applying pressure to the system make sure all components, fittings, steel lines, and hoses are tight, and undamaged. • When working on any machine part that is supported by a hydraulic cylinder, ALWAYS, support the structure by some other means than the hydraulic cylinder. •...

  • Page 12: Maintenance

    MAINTENANCE • The hydraulic system used to power auxiliary functions uses Dexron III E ATF (automatic transmission fluid) for prime mover. Hydraulic reservoir fill level should be checked at start of each season, and filled as needed. Hydraulic oil reservoir has a 15-gallon capacity.
  • Page 13 MAINTENANCE • To avoid contamination of product all hydraulic fittings should be checked daily for leaks and replaced or tightened as necessary. • Drive chains should be kept clean and tensioned correctly to prolong chain life. Ideal chain tension should allow ½” maximum flex when deflected. Over tightening will cause damage to bearings and sprockets.

  • Page 14: Machine Operation

    MACHINE OPERATION The Model 1115 Planter Filler Conveyor has been designed to be used as a seed loader in filling planters, a dirt conveyor for filling trucks with tare dirt, and for piling potatoes in small piles or loading trucks over the side.

  • Page 15: Safety Labels

    SAFETY LABELS • Keep safety labels and signs clean and legible at all times. • Replace safety labels and signs that are missing or have become illegible. • When replacing parts that display a safety sign, make sure that the new parts also display the safety sign.
  • Page 16 PF-1 SAFETY LABELS ITEM #1 ITEM #2 ITEM #3...
  • Page 17 PF-1 SAFETY LABELS ITEM # PART # DESCRIPTION 300086 LABEL,CAUTION,MOVING,DRIVES,CAN CAUSE 300087 LABEL,WARNING,EXPOSED,DRIVE,CAN CAUSE 300101 LABEL,WARNING,POWER,DRIVEN,MACHINE,CAN 9/27/2002...
  • Page 18 PF-1 SAFETY LABELS THESE LABELS ARE USED ON ELECTRICAL BOX. ITEM #1 ITEM #2 U N G R O U N D E D M A C H I N E C a n c a u s e s e v e r e i n j u r y o r d e a t h.
  • Page 19 PF-1 SAFETY LABELS ITEM # PART # DESCRIPTION 300107 LABEL,DANGER,HIGH,VOLTAGE WILL CAUSE 300111 LABEL,WARNING,UNGROUNDED MACHINE CAN 300112 LABEL,CAUTION,MACHINE STARTS WITHOUT 300042 LABEL,DANGER,240 VOLTS 300041 LABEL,DANGER,480 VOLTS 9/27/2002...

  • Page 20: Shields & Safety Labels Placement

    PF-2 SHIELDS & SAFETY LABELS PLACEMENT 3,4&5 3,5&8 ELECTRICAL PANEL TRUCK ELEVATOR HAND AUTO HAND AUTO U N G R O U N D E D M A C H I N E C a n c a u s e s e v e r e i n j u r y o r d e a t h.
  • Page 21 LABEL,CAUTION,MOVING,DRIVES,CAN CAUSE 841038 SHLD,BOX,6"x12"x36",VARI SPEED 300087 LABEL,WARNING,EXPOSED,DRIVE,CAN CAUSE 300055 SERIAL,NUMBER,PLATE 2"x3" ALUM W/HOLES 841184 SHLD,BEARING/CARRY BACK RLR 7"x8" 14GA 841084 SHLD,BOX,5"x8"x14",BOOM,SWING,DRV #1115 841253 SHLD,SWIVEL FRAME CASTER, MDL1115 841110 SHLD,OVAL,HINGED,W/BACK,3"x9"x28" 300108 LABEL,WARNING,UNGROUNDED MACHINE CAN/LRG 300109 LABEL,CAUTION,MACHINE STARTS WITHOUT/LRG 300110 LABEL,DANGER,HIGH,VOLTAGE WILL CAUSE/LRG...

  • Page 22: Valves & Return Block Assemblies

    PF-3 VALVES & RETURN BLOCK ASSEMBLIES ITEM A ITEM B MADE AMERICA TOP VIEW ITEM C BOOM CHUTE BOOM DOWN SWING LIFT...
  • Page 23 PF-3 VALVES & RETURN BLOCK ASSEMBLIES ITEM # PART # DESCRIPTION ITEM A 601233 VALVE,FLOW,CONTROL,RD150-16 601390 CPLG,HYD,STR,2404-8-8 (8MJ-8MP) 731137 NIPPLE,PIPE,1/2" x 3" 731116 BUSHING,PIPE,HEX,HEAD,3/4" x 1/2" 601576 SPLITTER,8,GPM,ADUSTABLE #FP56 601446 CPLG,HYD,STR,2404-6-8 (6MJ-8MP) 601410 GAUGE,PRESSURE 3000PSI 731111 BUSHING,PIPE,HEX,HEAD,1/2" x 1/4" 601424 CPLG,HYD,TEE,5604-8-8-8 (8FP-8FP-8MP) ITEM B 601040...

  • Page 24: Pump To Valves Assembly

    PF-4 PUMP TO VALVES ASSEMBLY 3&8 MADE AMERICA BOOM CHUTE BOOM DOWN LIFT SWING...
  • Page 25 PF-4 PUMP TO VALVES ASSEMBLY ITEM # PART # DESCRIPTION 781243 PULLEY,V,DBL,12"x1" BORE 601303 PUMP,8,PISTON,W/5 GAL RESEVOIR F98-FP21 601390 CPLG,HYD,STR,2404-8-8 (8MJ-8MP) 601687 HOSE,ASSEM,1/2"x60"(5FT) 8FJS-8FJS 8M3K 601720 HOSE,ASSEM,1/2"x90"(7'6") 8FJS-8FJS 8M3K 601543 FTNG,HYD,STR O-RINGxFPT LENZ 250-16-12 191431 HYDRAULIC,TUBE,WELDMENT,MDL1115 601549 FTNG,HYD,STR O-RINGxFPT LENZ 250-12-8 - - - - - - RETURN BLOCK &...

  • Page 26: Valves To Boom Lift & Swing Assembly

    PF-5 VALVES TO BOOM LIFT & SWING ASSEMBLY 5&6 CHUTE BOOM BOOM DOWN LIFT SWING 12-A 12-A 9,15 16&17 12-A...
  • Page 27 PF-5 VALVES TO BOOM LIFT & SWING ASSEMBLY ITEM # PART # DESCRIPTION - - - - - - HYDRAULIC TUBE ASSEMBLY (REFER TO SECTION PF-4, PAGE 18, ITEMS 3,6,7&8) 601031 HOSE,ASSEM,3/8"x60"(5FT) 6FJS-6FJS 6M3K - - - - - - SP4-3 VALVES ASSEMBLY (REFER TO SECTION PF-3, PAGE 17, ITEM A) 601507...

  • Page 28: Tipdown, Discharge Chute & Belt Drive Motor Assembly

    PF-6 TIPDOWN, DISCHARGE CHUTE & BELT DRIVE MOTOR ASSEMBLY 4,5, 6&7 4,5, 6&7 5,6, 7&12...
  • Page 29 PF-6 TIPDOWN, DISCHARGE CHUTE & BELT DRIVE MOTOR ASSEMBLY ITEM # PART # DESCRIPTION 601382 CYLNDR,TIE,ROD,2"x8" ASAE 20-1/4" 1-A 601460 PIN,CLEVIS,1"x3-1/2"TIE,ROD,CYLNDR W/HP WITH 501220 HAIRPIN,COTTER,3/16"x3-3/4" #21-08 601323 CPLG,HYD,90DEG,6801-6-8 (6MJ-8MB) 601034 HOSE,ASSEM,3/8"x108"(9FT) 6FJS-6FJS 6M3K 601331 CPLG,HYD,45DEG,6802-6-6 (6MJ-6MB) 601504 VALVE,LINE,THROTTLE,ADJUSTABLE SETTING 601380 CPLG,HYD,90DEG,6806-6-4 (6MB-4MP) 601256 CPLG,HYD,STR,6405-8-4 (8MB-4FP)

  • Page 31: Electrical Schematics

    ELECTRICAL SCHEMATIC 240 VOLTS 1 PHASE 9/27/2002...

  • Page 33: 208 - 240 Volts 3 Phase

    ELECTRICAL SCHEMATIC 208/240 VOLTS 3 PHASE 9/27/2002...

  • Page 35: 480 Volts 3 Phase

    ELECTRICAL SCHEMATIC 480 VOLTS 3 PHASE 9/27/2002...

  • Page 37: Hydraulic Schematic

    HYDRAULIC SCHEMATIC 9/27/2002...

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