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Summary of Contents for Spudnik 1860 EVENFLOW
- Page 1 OWNER / OPERATORS MANUAL 1860 EVENFLOW PART # 290265 This Manual covers equipment with Serial Numbers Beginning at: 1860-55-48 Revision: 8/14/2015...
- Page 3 Our mission is to consistently provide high quality, reliable safe and well-designed products serves to meet and exceed the needs of our customers. Service Centers Phone: (208) 785-0480 E-Mail: spudnik@spudnik.com Web Site: www.spudnik.com BLACKFOOT, ID (Corporate Headquarters) 584 West 100 North P.O. Box 1045...
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Page 4: Table Of Contents
1860 E VENFLOW WNER PERATORS ANUAL Table Of Contents Introduction ..............................iv Foreword ..............................v Warranty ..............................vi General ...............................vii Product Characteristics ..........................viii 1. Safety Exemption from Liability .......................1 Warning Symbols and other Instruction Notices ................1 General Guidelines ........................1 Identification of Important Instruction ...................2 Accident Prevention Guidelines ....................2... - Page 5 1860 E VENFLOW WNER PERATORS ANUAL Table Of Contents Maintenance Grease and Lubrication Points ....................16 Hydraulic System ........................16 Gearboxes ..........................16 Drive Chains..........................16 Conveyor Belts ..........................16 Wheels and Tires ........................16 Electrical System ......................... 16 Cleaning and Storage Cleaning after every operation ....................
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Page 6: Introduction
We strive to put the best quality and workmanship into each of our machines, and hope as you use your SPUDNIK 1860 EVENFLOW, that you will find this to be true. This manual has been prepared to aid you in the safe operation and service of your machine. -
Page 7: Foreword
ANUAL Foreword This manual is intended to familiarize the user with the SPUDNIK 1860 EVENFLOW and its designated use. This manual contains important information on how to operate the machine safely, properly, and efficiently. Observing the instructions in this manual help to avoid dangers, reduce repair costs and down-times, and to increase the reliability and service life of the machine. -
Page 8: Warranty
The selling dealer has no authority to make any representation or promise on behalf of Spudnik, or to modify the terms or limitations of this warranty in any way. -
Page 9: General
Unauthorized modification and the use of spare parts, accessories, and ancillary equipment not supplied and/or not approved by SPUDNIK, as manufacturer, can have detrimental effects on the construction of the machine or on the functions and hence impair the machine’s active and/or passive driving and operations safety (accident prevention). -
Page 10: Product Characteristics
SPUDNIK representative. Original spare parts and accessories approved by SPUDNIK are a contribution to safety and overall performance of the machine. The use of other parts may invalidate the liability of SPUDNIK for any consequences arising from such use. Please refer to the ‘Limited Warranty Policy for New Spudnik Machinery’... -
Page 11: Safety
IMPORTANT: Indicates instruction that must be followed to ensure proper operation or installation of SPUDNIK accepts no liability for any damage caused as a equipment result of operators not complying with the designated use of the machine. This also applies to damage of agricultural... -
Page 12: Identification Of Important Instruction
(accident prevention). 15. Inspect all mechanisms before starting the machine and SPUDNIK shall not be liable for any damage caused by replace all worn or damaged parts. the use of parts, accessories, and ancillary equipment not 16. Replace all worn or missing bolts with SAE Grade 5 or supplied and/or approved by SPUDNIK. -
Page 13: Transporting Safety Practices
1860 E VENFLOW WNER PERATORS ANUAL Section-1 Safety 1.6 Transporting Safety Practices 1.7 Operating Safety Practices Only transport the machine when all safety devices are Empty machinery of product before moving. This will attached and in the correct (protective) position. lessen the chance of damaging the equipment and make it easier to move. -
Page 14: Electrical System And Electronics
1860 E VENFLOW WNER PERATORS ANUAL Section-1 Safety 1.8 Electrical System and Electronics 1.9 Hydraulic Systems The hydraulic system is under high pressure. Use only original fuses with the specified current rating. Switch off the machine immediately if a fault occurs in the Make sure that the hydraulic system is depressurized electrical power supply. -
Page 15: Maintenance And Inspection Guidelines
1860 E VENFLOW WNER PERATORS ANUAL Section-1 Safety 1.10 Maintenance and Inspection Guidelines The securing of loads and the instruction of crane To prevent accidents, all relevant rules and regulations operators should only be entrusted to experienced concerning safe and competent working must be persons. -
Page 16: Acknowledgement Signature
1860 E VENFLOW WNER PERATORS ANUAL Section-1 Safety 1.11 Acknowledgement Signature Anyone who will operate and/or maintain the equipment must read and clearly understand ALL Safety, Operating and Maintenance information presented in this manual. Do not operate or allow anyone else to operate this equipment until such information has been reviewed. -
Page 17: Machine Overview
1860 E VENFLOW WNER PERATORS ANUAL Section-2 Machine Overview 2.1 Specifications PART#: 290265 Revision: 8/14/2015... -
Page 18: Sticker And Labels
If stickers and labels become illegible or destroyed, replace them as soon as possible by contacting P/N: 300086 your local Spudnik dealer. To install labels; Clean and dry the surface area that label will be installed. Decide on the exact location before removing the backing paper. -
Page 19: Operation
1860 E VENFLOW WNER PERATORS ANUAL Section-3 Operation 3.1 Initial Set-up 3.2 Positioning the Machine Position EVENFLOW on flat terrain that is firm. The EVENFLOW machine can be positioned using the wheel- drive system. WARNING! Engage wheel-drive pins by rotating the T-handle 90° and releasing into inner lock position. -
Page 20: Machine Set-Up
1860 E VENFLOW WNER PERATORS ANUAL Section-3 Operation 3.3 Machine Set-up 3.4 Attaching Equipment Unpin leveling jacks from the transport position and lower 3.4.1 Pups until hydraulic cylinder can be attached. Attach pup yoke to pup hitch. Pull the T-handle “OUT” on the selector valve located on Carefully attach pup conveyor to pup yoke. -
Page 21: Controls
1860 E VENFLOW WNER PERATORS ANUAL Section-3 Operation 3.5 Controls 3.5.2 Manual Controls Overview Electrical Control Panel 3.5.1 CX1 Console Overview Boom position control (1-10) The CX1 console is made up of three soft keys, LCD display, multifunction input dial, and a stop switch. There are two CX1 ... -
Page 22: Operation Of The Machine
1860 E VENFLOW WNER PERATORS ANUAL Section-3 Operation 3.6 Operation of the Machine 3.6.2 Elevator Belt with Autoflow Autoflow automatically adjusts the elevator belt speeds 3.6.1 Elevator Belt, Base Model according to the amount of product being unloaded onto the Turn the ELEVATOR BELT switch, located on the machine. -
Page 23: Discharge Belt
1860 E VENFLOW WNER PERATORS ANUAL Section-3 Operation 3.6.3 Discharge Belt 3.7 Making Adjustments to the Machine Turn the DISCHARGE BELT switch, located on the 3.7.1 Boom Position Control Adjustment electrical control panel, to “AUTO”. The product drop distance, between the end of the boom and If not already on, turn the HYDRAULICS switch, located the product pile, can be adjusted using the boom position on the electrical control panel, to “AUTO”. -
Page 24: Boom Position Sensor Alignment
1860 E VENFLOW WNER PERATORS ANUAL Section-3 Operation 3.7.2 Boom Position Sensor Alignment 3.7.4 Elevator Belt Autoflow Control Adjustment The Autoflow feature works through the use of ultrasonic Sensors need to be kept perpendicular to the ground (plumb sensors located on each pup. There is no mechanical with the ground) to read the pile properly. -
Page 25: Non Operation Of The Machine
1860 E VENFLOW WNER PERATORS ANUAL Section-3 Operation Scroll down to “Save & Exit” and press the “OK” soft 3.8 Non Operation of the Machine key. It is preferred that all product be cleaned out of the bin if Scroll down to “Exit”... - Page 26 Oil level should half full when mounted horizontal. Drive tires: 100 PSI (max) Use 80W90 gear oil (Spudnik p/n: 991214) 4.7 Electrical System Oil should be drained and refilled with new oil yearly or Be sure the electrical system is set up with proper phase every 1000 hours of machine operation.
- Page 27 1860 E VENFLOW WNER PERATORS ANUAL Section-5 Cleaning and Storage 5.1 Cleaning after every operation 5.3 Storage of the machine In order to keep wear down to a minimum, follow the Perform the actions described above. instructions given below: ...
- Page 28 The torque charts below are for reference purposes only and its use by anyone is voluntary unless otherwise noted in this manual. Reliance on the torque charts below are at the sole risk of that person. Spudnik is not responsible for any loss claim or damage arising from following the reference torque specifications in these torque charts.
- Page 29 The tightening torques given in the table below should be adhered to when tightening, replacing, or repairing any Hydraulic Fittings. There are two methods to achieve proper ‘clamp load’ to the flare connections used on SPUDNIK machinery; 1. Torque; torque hydraulic fitting using a torque wrench.
- Page 36 584 West 100 North P.O. Box 1045 Blackfoot, ID 83221 Phone (208) 785-0480 Fax (208) 785-1497 www.spudnik.com...
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