Spudnik 560 Owner's/Operator's Manual

Telescoping piler

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OWNER'S / OPERATOR'S MANUAL
Part # 290163
MODEL 560
TELESCOPING PILER

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Summary of Contents for Spudnik 560

  • Page 1 OWNER’S / OPERATOR’S MANUAL Part # 290163 MODEL 560 TELESCOPING PILER...
  • Page 3 Operating Manual Overview The purpose of this Spudnik Operating Manual is to make the user familiar with this machine and to assure the machine is used for what it has been designed to do. This Operating Manual contains important information on how to operate this machine properly and efficiently while maintaining all safety regulations.
  • Page 5 Service Centers Phone: (208)785-0480-Fax: (208)785-1497 E-Mail: spudnik@spudnik.com Web Site : www.spudnik.com BLACKFOOT PASCO GRAFTON 584 West 100 North 5802 North Industrial Way 1410 12th St. West P.O. Box 1045 Pasco, Wa. 99301 Grafton, Nd. 58237 Blackfoot, ID 83221 Phone (509) 543-7166...
  • Page 6: Table Of Contents

    TABLE OF CONTENTS PAGE Introduction Warranty Safety Safety Practices 8 -10 Safety Labels Piler Operation Piler Operation With Remote Lubrication Maintenance Elevator & Boom Belt Options Machine Parts Breakdown Table Of Contents Hydraulic Schematic Electrical Schematic...
  • Page 7: Introduction

    We strive to put the best quality and workmanship into each of our machines, and hope as you use your MODEL 560 TELESCOPING PILER, that you will find this to be true. This owner’s / operator’s manual has been prepared to aid you in safe operation and service of your Telescoping Piler.
  • Page 8: Warranty

    30 days of noticing the defect and (d) make the product available to the dealer or service center within a reasonable period of time, transportation charges prepaid. The selling dealer has no authority to make any representation or promise on behalf of Spudnik, or to modify the terms or limitations of this warranty in any way.
  • Page 9: Safety

    SAFETY You are responsible for the safe operation and maintenance of your SPUDNIK TELESCOPING PILER. All operators and anyone doing work or maintenance on the Telescoping Piler must be trained in the operation, maintenance procedures, and related SAFETY information contained in this manual. All operators and maintenance personnel must receive this training at least annually to be in compliance with OSHA regulation 1928.57.
  • Page 10 SAFETY SAFETY ALERT SYMBOL THE SAFETY ALERT SYMBOL MEANS: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The SAFETY ALERT SYMBOL identifies important safety information on the safety labels and in this manual. When you see this symbol be alert to the possibility of personal injury or death.
  • Page 11: Safety Practices

    SAFETY PRACTICES GENERAL SAFETY PRACTICES • The primary responsibility for safe operation of the Spudnik Telescoping Piler lies with the owner/operator. • OSHA (Occupational Safety and Health Administration) requires that all operators be trained at the time of initial assignment, and annually thereafter by the employer in the safe operation of the Telescoping Piler.
  • Page 12 SAFETY PRACTICES HYDRAULIC SAFETY PRACTICES • Before applying pressure to the system make sure all components, fittings, steel lines, and hoses are tight, and undamaged. • Remove, or safely block all loads that are supported by hydraulic cylinders before loosening any hydraulic line, fitting, or hose. •...
  • Page 13 SAFETY PRACTICES OPERATING SAFETY PRACTICES • Always keep children, and unqualified personnel away from the machinery to avoid serious injury, or death. • Properly ground all electrically operated equipment. • Piler should be operated on a flat secure surface. • Be sure that there is no one around the Telescoping Piler when moving it back, and forth, except the operator.
  • Page 14: Safety Labels

    SAFETY LABELS • Keep safety labels and signs clean and legible at all times. • Replace safety labels and signs that are missing or have become illegible. • When replacing parts that display a safety sign, make sure that the new parts also displays the safety sign.
  • Page 15: Piler Operation

    PILER OPERATION The model 560 piler has been designed to pile potatoes for storage and to load them on trucks and trailers for transport, in the most efficient manner to maintain integrity and structure of product. Controls can be located on right or left side of piler and should be operated by single operator, standing by side of piler.
  • Page 16: Piler Operation With Remote

    PILER OPERATION WITH REMOTE (AUTO) 1. Follow step 1-4 from page #12, (MANUAL RUN OPTION). 2. Make sure all persons are clear of machine, and no maintenance is being performed, turn all switches to AUTO position. 3. Turn radio control switch to ON. 4.
  • Page 17: Lubrication

    LUBRICATION • The hydraulic system used to power auxiliary functions uses Dexron III E ATF (automatic transmission fluid) for prime mover. Hydraulic reservoir fill level should be checked at start of each season, and filled as needed. Hydraulic oil reservoir has a 15- gallon capacity.
  • Page 18: Maintenance

    MAINTENANCE • Disconnect electrical power to machine whenever maintaining, repairing, or servicing piler. • Replace damaged or missing drive shields and safety labels at start of every season. • Proper belt alignment and tension are key to long belt life. •...
  • Page 19 Model 560 Piler BELTS FOR THE 560 PILER PART# DESCRIPTION 560 30" BELT ELEVATOR 261660 BELT,ASSY,560,30"x41'4",1"CLT BELT ELEV 261661 BELT,ASSY,560,30"x41'4",1"CHEV BELT ELEV 560 30" CHAIN ELEVATOR 351285 ASSY,BC,30"x11MMx36MM 3D1S1U1SCUSH 42'0" 352030 ASSY,BC,30"x11MMx42MM 3D1S1U1SCUSH 42'0" 560 36" BELT ELEVATOR BELT,ASSY,560,36"x41'4",1"CLT BELT ELEV...
  • Page 20 Model 560 Piler SHIELDS & SAFETY LABELS PLACEMENT...
  • Page 21 Model 560 Piler SHIELDS & SAFETY LABELS PLACEMENT Item Quantity Description Part # Number DECAL,SPUDNIK,6" X 30-1/2" LG GREY 300166 LABEL,CAUTION,BOOM,MAY,MOVE,WITHOUT 300103 LABEL,CAUTION,MOVING,DRIVES,CAN CAUSE 300086 LABEL,WARNING,EXPOSED,DRIVE,CAN CAUSE 300087 LABEL,WARNING,POWER,DRIVEN,MACHINERY,CAN 300101 SHLD, BOOM, TELE, 4 1/2x12x24 841129 SHLD,OVAL,HINGED,W/BACK,2-1/4"x9"x40"PLR 841121 SHLD,TAKEUP BEARING,#981572 TAKEUP...
  • Page 22: Elevator & Boom Belt Options

    Model 560 Piler SHIELDS & SAFETY LABELS PLACEMENT...
  • Page 23: Machine Parts Breakdown

    Model 560 Piler SHIELDS & SAFETY LABELS PLACEMENT Item Quantity Description Part # Number DECAL,SPUDNIK,6" X 30-1/2" LG GREY 300166 LABEL,CAUTION,BOOM,MAY,MOVE,WITHOUT 300103 LABEL,CAUTION,MOVING,DRIVES,CAN CAUSE 300086 LABEL,WARNING,EXPOSED,DRIVE,CAN CAUSE 300087 LABEL,WARNING,POWER,DRIVEN,MACHINERY,CAN 300101 SHLD, BOOM, TELE, BRAKE MOTOR 841194 SHLD,OVAL,HINGED,BOTTOM BOOM, PILER 195545...
  • Page 24 Model 560 Piler SHIELDS & SAFETY LABELS PLACEMENT...
  • Page 25 Model 560 Piler SHIELDS & SAFETY LABELS PLACEMENT Item Quantity Description Part # Number DECAL,SPUDNIK,3-1/2" X 18-1/2" SMALL GRE 300168 DECAL,SPUDNIK,6" X 30-1/2" LG GREY 300166 LABEL,CAUTION,MOVING,DRIVES,CAN CAUSE 300086 LABEL,WARNING,DAMAGE,TO MACHINERY,CAN 300105 LABEL,WARNING,EXPOSED,DRIVE,CAN CAUSE 300087 LABEL,WARNING,MACHINE,CAN,TIP,OVER,CAN 300102 LABEL,WARNING,POWER,DRIVEN,MACHINERY,CAN 300101 SERIAL,NUMBER,PLATE 2"x3" ALUM W/HOLES 300055 SHLD,OPEN,END,3"x9"x28"...
  • Page 26 Model 560 Piler STEERING AXLE ASSEMBLY PART 951359...
  • Page 27 951098 RIM,16"x6" 6HOLE 5.5"BC 951102 SPINDLE,STRNG,LH,6 HOLE 2.25"x11" 780 201087 SPINDLE,STRNG,RH,6 HOLE 2.25"x11" 780 201088 TIE ROD TAKE-UP 3/4" HOLE 194220 TIE,ROD,STEERING, PILER,MDL 560 2007 194219 TIRE,750x16/10 NANKANG N101 BLACKWALL HY 951103 PARTS FOR 951359 Item Quantity Description Part #...
  • Page 28 Model 560 Piler STANDARD DRIVE AXLE...
  • Page 29 Model 560 Piler STANDARD DRIVE AXLE Item Quantity Description Part # Number AXLE BOLT ON PILER 560/780 2006 193215 GRBX,PLNTRY,WHL DRV,31:1,W/ Q.D. 571293 MTR,HY,8.0CUIN,13T-SPLINE,SAE-A,TB-SERIE 602059 RIM,15"x10.00",8HOLE 3/8"PLATE PILER 2006 951399 TIRE,&,TUBE,10.00x15 NANKING 14 PLY 951157...
  • Page 30 Model 560 Piler CRAB STEERING DRIVE AXLE 191538 195553 133163 191538...
  • Page 31 Description Part # Number BRNG,THRUST,3" BORE TIMKEN T-302 231111 CYL,2.00"x12",TIE ROD,22.25",1.125",3/4 602614 CYLINDER BRACKET BOLT PLATE PILERS 173621 CYLINDER BRACKET CRAB STEERING,560, 2010 195554 GRBX,PLNTRY,WHL DRV,31:1,W/ Q.D. 571293 KING PIN,CRAB STR,3"DIAx11.25"LG W/PLT 193666 MTR,HY,8.0CUIN,13T-SPLINE,SAE-A,TB-SERIE 602059 RIM,15"x10.00",8HOLE 3/8"PLATE PILER 2006 951399...
  • Page 32 Model 560 Piler OUTRIGGOR ASSEMBLIES 8 6 5 951029...
  • Page 33 Quantity Description Part # Number CYL,3.00"x18",TIE ROD,28.25",1.375",3/4 602622 HUB,COMPLETE,5 HOLE #H545LBS 951029 NUT,SLOTTED,HEX,3/4"-16NF 5/8 THICK 951100 OUTRIGGER SPINDLE BRACKET 560/780, 2006 193436 OUTRIGGER,780 PILER 10" TIRE, 2006 193417 PIN,HITCH,1"x6-3/4" #31-21-3 UMC 502356 RIM,10"x8-10,5 HOLE 4.5" BC 951260 RING,KEY,1-1/2" SPLIT 502357 TIRE,8-10/10"...
  • Page 34 Model 560 Piler STANDARD RIGHT AND LEFT HAND PUP HITCH RIGHT HAND PUP HITCH LEFT HAND PUP HITCH...
  • Page 35 Model 560 Piler STANDARD RIGHT AND LEFT HAND PUP HITCH RIGHT HAND PUP HITCH Item Quantity Description Part # Number BRACE,PUP,HITCH,CENTER, MDL 560, 2010 174573 BRACE,PUP,HITCH,ENDS, MDL 560, 2010 174572 HITCH,PUP,DOUBLE,RH,STD,MDL 550,560&750 171062 LEFT HAND PUP HITCH Item Quantity Description...
  • Page 36 Model 560 Piler HYDRAULIC RIGHT AND LEFT HAND PUP HITCH RIGHT HAND HYDRAULIC PUP HITCH LEFT HAND HYDRAULIC PUP HITCH...
  • Page 37 Model 560 Piler HYDRAULIC RIGHT AND LEFT HAND PUP HITCH RIGHT HAND HYDRAULIC PUP HITCH Item Quantity Description Part # Number BRACE,PUP,HITCH,HYD, BOLT ON, 560, 2010 174574 BRACE,PUP,HITCH,HYD, MDL 560 PILER,2010 195477 CYL,2.00"x10",TIE ROD,20.25",1.125",3/4 602613 HITCH,PUP,DOUBLE,RH,STD,MDL 550,560&750 171062 VALVE PANNEL,PUP HITCH,BOLT-ON,RH PILERS...
  • Page 38 Model 560 Piler 36" CHAIN ELEVATOR ASSEMBLEY 321557-SPRCKT,CAST,10T 42MM 1-7/16"B DURAKAST 19 31 195562-TIPOUT,BELT/CHN,ELEV,36",560,LH, 2010 DETAIL A...
  • Page 39 181226 BRNG,PB,1-7/16" BORE TAPPED BASE VTBE-123 231241 CHN,RLR,60 PITCH x3.854LNF 351005 CYL,3.00"x8",TIE ROD,20.25",REPHASE 602628 CYL,3.25"x8",TIE ROD,20.25",REPHASE 602629 ELEV,CHAIN,36", MDL 560, 2010 195565 GRBX,PAR,13.9:1 5HP 184TC DAVID BROWN 571130 HINGE,ELEV/TIPOUT,CAP,1-1/4"x4" W/PLATE 191306 HITCH,TOW,CHAIN ELEVATOR PILER 550/560 171063 HOPPER,CHAIN,36",BOLT ON FRONT 192088 HOPPER,CHAIN,36",MDL 560, 2010...
  • Page 40 Model 560 Piler 30" CHAIN ELEVATOR ASSEMBLY 10 17 3 4 23 321557-SPRCKT,CAST,10T 42MM 1-7/16"B DURAKAST DETAIL A 195563-TIPOUT,BELT/CHN,ELEV,30",560,LH, 2010...
  • Page 41 181225 BRNG,PB,1-7/16" BORE TAPPED BASE VTBE-123 231241 CHN,RLR,60 PITCH x3.854LNF 351005 CYL,3.00"x8",TIE ROD,20.25",REPHASE 602628 CYL,3.25"x8",TIE ROD,20.25",REPHASE 602629 ELEV,CHAIN,30", MDL 560, 2010 195567 GRBX,PAR,13.9:1 5HP 184TC DAVID BROWN 571130 HINGE,ELEV/TIPOUT,CAP,1-1/4"x4" W/PLATE 191306 HITCH,TOW,CHAIN ELEVATOR PILER 550/560 171063 HOPPER,CHAIN,30",BOLT ON FRONT 192333 HOPPER,CHAIN,30",MDL 560, 2010...
  • Page 42 Model 560 Piler CHAIN EVEVATOR DIRT PANS 36" CHAIN ELEVATOR 30" CHAIN ELEVATOR...
  • Page 43 Model 560 Piler CHAIN ELEVATOR DIRT PANS 36" CHAIN ELEVATOR PANS Item Quantity Description Part # Number DIRT PAN, 36" ELEVATOR 560 PILER 174189 DIRT PAN,TOP SECT, 36" ELEVATOR 560 194691 DIRTPAN,BOLT ON,36" HOPPER 560 195603 UHMW,36" BOTTOM DIRT PAN 560 981944 UHMW,36"...
  • Page 44 Model 560 Piler 36 BELT ELEVATOR 25 7 7 24 DRIVE ROLLER HOPPER ROLLER USE PART 181673 FOR CHEVRON BELT 5 23 5 DETAIL A LEFT HAND TIPOUT...
  • Page 45 Model 560 Piler 36 BELT ELEVATOR Item Number Quantity Description Part # ARM,TIPOUT,ROCKER 1/2"x2-1/2"x21-1/2"560 191304 ARM,TIPOUT,SUPPORT,LH,CURVED,1/2"x4"x24" 191303 ARM,TIPOUT,SUPPORT,RH,CURVED,1/2"x4"x24" 191385 BOLT,HINGE,36",BELT ELEV #550 5/8" x 9" 181226 BRNG,2BOLT,FLNG,1"BORE VF2S116 BROWING 231042 BRNG,PB,1-7/16" BORE TAPPED BASE VTBE-123 231241 BUSHING,P1x1-7/16" BORE SPLIT TAPER 781184 CHN,RLR,60 PITCH x3.854LNF...
  • Page 46 Model 560 Piler 30" BELT ELEVATOR DRIVE ROLLER 7 6 28 HOPPER ROLLER USE PART 181672 FOR CHEVRON BELT LEFT HAND TIPOUT DETAIL A...
  • Page 47 Model 560 Piler 30" BELT ELEVATOR Item Number Quantity Description Part # ARM,TIPOUT,ROCKER 1/2"x2-1/2"x21-1/2"560 191304 ARM,TIPOUT,SUPPORT,LH,CURVED,1/2"x4"x24" 191303 ARM,TIPOUT,SUPPORT,RH,CURVED,1/2"x4"x24" 191385 BOLT,HINGE,30",BELT ELEV #550 5/8" x 12" 181225 BRNG,2BOLT,FLNG,1"BORE VF2S116 BROWING 231042 BRNG,PB,1-7/16" BORE TAPPED BASE VTBE-123 231241 BUSHING,P1x1-7/16" BORE SPLIT TAPER 781184 CHN,RLR,60 PITCH x3.854LNF...
  • Page 48 Model 560 Piler ELEVATOR TOWING BRACES 30" ELEVATOR TOWING BRACES 36" ELEVATOR TOWING BRACES...
  • Page 49 Model 560 Piler ELEVATOR TOWING BRACES 30" ELEVATOR TOWING BRACES Item Quantity Description Part # Number BRACE,ELEV,CHAIN,30" MDL 550 171064 BRACE,PILER,QUICK,ADJUST,ELEV MDL560&750 171220 36" ELEVATOR TOWING BRACES Item Quantity Description Part # Number BRACE,ELEV,CHAIN,36" MDL 550 171159 BRACE,PILER,QUICK,ADJUST,ELEV MDL560&750 171220...
  • Page 50 Model 560 Piler 560 PILER POST ASSEMBLY...
  • Page 51 Model 560 Piler 560 PILER POST ASSEMBLY Item Quantity Description Part # Number BRNG,INSERT,3"BORE,HALF,SPHERICAL B48SA 231137 BRNG,INSERT,3"BORE,SPHR,PLAIN SEALED 231112 BUSHING,TENSION,1-1/4"ID,1/8WALL,1"LONG 231395 CYL,5.00"x18",TIE ROD,30.25",2",7/8 602635 PIN,POST,BOTTOM,3"x4-1/4"LONG STEEL 181572 PIN,POST,TOP,3"x10-1/2" PILERS, 2008 194950 POST,36"RECT,TUBE,4"x8" MDL 560, 2010 195444 SPACER,3.5"ODx3/8"THICK PILER POST 181605...
  • Page 52 Model 560 Piler 560 PILER CROSS CONVEYOR 29 14 4 16 21 2 DETAIL A DETAIL B...
  • Page 53 571380 LABEL,CAUTION,MOVING,DRIVES,CAN CAUSE 300086 LABEL,WARNING,EXPOSED,DRIVE,CAN CAUSE 300087 LABEL,WARNING,POWER,DRIVEN,MACHINERY,CAN 300101 LINK,CHN,RLR,MASTER,60 PITCH 351010 LOCK HANDLE CROSS CONVEYOR,560 PILER 174577 LOCK, RH, HANDLE BRACKET 780 PILER 173102 MTR,C-FACE,3PH 1.5HP 145TC 7/8" 651016 NUBBIN,1-1/4"ODx1-3/8"LONG DT 5/8" 181047 PSC,1-1/4" BORE x 19-1/2",6-3/16" OD 781232 RLR,CAST,3-1/2"...
  • Page 54 Model 560 Piler 560 PILER BOOM HINGE PIN / TRAILING BRACES DETAIL A...
  • Page 55 Model 560 Piler 560 PILER BOOM HINGE PIN / TRAILING BRACES Item Quantity Description Part # Number BRACE,TRAILING,70-1/4",PILER,BOOM,560 171388 COLLAR,SHAFT,SET,SCREW,2" 501954 CYL,4.00"x18",TIE ROD,28.25",1.375",3/4 602631 PIN,HINGE,BOOM,560,2x59-1/2, 2010 195547...
  • Page 56 Model 560 Piler BOOM 30" TOP BOOM HOPPER ROLLER ASSEMBLY...
  • Page 57 Model 560 Piler BOOM 30" TOP BOOM HOPPER ROLLER ASSMEBLY Item Quantity Description Part # Number BRNG,PB,1-7/16" BORE TAPPED BASE VTBE-123 231241 BUSHING,P1x1-7/16" BORE SPLIT TAPER 781184 PSC,TL,29-1/2",6-3/16" OD 781180 SHFT,SK,1-7/16"x36" (5) 821727 SHLD,TAKEUP BEARING,#981572 TAKEUP 841286...
  • Page 58 Model 560 Piler BOOM 30" TELESCOPING DRIVE 7 10 1...
  • Page 59 Model 560 Piler BOOM 30" TELESCOPING DRIVE Item Quantity Description Part # Number BRNG,2BOLT,FLNG,1-1/4" BORE VF2S-120 231082 CHN,RLR,2060 EXTENDED PITCH 39'4" 352238 CHN,RLR,60 PITCH x4.354LNF 351005 IDLER,60,PITCH,5/8" BORE 15 TOOTH 881079 LINK,CHN,RLR,MASTER,60 PITCH 351010 MTR,HY,17.9CUIN,1-1/4"KEY,W/BRAKE(COMPL) 602663 SHFT, DK 1-1/4 x 39 (5-5) JACK SHFT PILER...
  • Page 60 Model 560 Piler BOOM 30" BOTTOM BOOM DRIVE SINGLE PHASE USE PART# 651042 MTR,C-FACE,1PH 5HP D184TC 1-1/8" 350826...
  • Page 61 Model 560 Piler BOOM 30" BOTTOM BOOM DRIVE Item Quantity Description Part # Number BRNG,PB,1-7/16" BORE TAPPED BASE VTBE-123 231241 BUSHING,P1x1-7/16" BORE SPLIT TAPER 781184 CHN,RLR,60 PITCH x3.854LNF 351005 GRBX,PAR,13.9:1 5HP 184TC DAVID BROWN 571130 LINK,CHN,RLR,MASTER,60 PITCH 351010 MTR,C-FACE,3PH 5HP 184TC 1-1/8" NO FOOT 651090 RLR,LGD,5-5/8"ODx29-1/2"...
  • Page 62 Model 560 Piler BOOM 30" TOP BOOM DRIVE SINGLE PHASE USE PART# 651042 MTR,C-FACE,1PH 5HP D184TC 1-1/8" 350826...
  • Page 63 Model 560 Piler BOOM 30" TOP BOOM DRIVE Item Quantity Description Part # Number BRNG,PB,1-7/16" BORE TAPPED BASE VTBE-123 231241 BUSHING,P1x1-7/16" BORE SPLIT TAPER 781184 CHN,RLR,60 PITCH x3.75LNF 351005 GRBX,PAR,13.9:1 5HP 184TC DAVID BROWN 571130 LINK,CHN,RLR,MASTER,60 PITCH 351010 MTR,C-FACE,3PH 5HP 184TC 1-1/8" NO FOOT 651090 RLR,LGD,5-5/8"ODx29-1/2"...
  • Page 64 Model 560 Piler BOOM 30" BEARING END AND CAST ROLLERS 9 12 SEE BOOM TURNDOWN WEDGE OPTIONS SEE BOOM TURNDOWN WEDGE OPTIONS...
  • Page 65 Model 560 Piler BOOM 30" BEARING END AND CAST ROLLERS Item Quantity Description Part # Number BOOM,30",LWR,SECTION,W/PIPE,MDL560, 2010 133161 BOOM,30",UPPR,W/PIPE RLR WB 560, 2010 133160 BRACKET,STACKING,780,BOTTOM BOOM 173424 BRACKET,STACKING,780,LOWER BOOM 172708 BRNG,PB,1-7/16" BORE TAPPED BASE VTBE-123 231241 BUSHING,P1x1-7/16" BORE SPLIT TAPER 781184 END,BOOM,BRNG,BRCKT,30", 560, 2010...
  • Page 66 Model 560 Piler BOOM 30" TOP BOOM ROLLERS USE RUBBER DISK 171071 WITH ROLLERS THAT ARE HELD BY PIPE 171071 DISK,RUBBER,PIPE,ROLLER,BOOM BOOM PIPE ROLLERS CARRY BACK ROLLERS FOR CARRY BACK ROLLERS FLAT / CHEVRON BELT FOR CLEATED BELT...
  • Page 67 Model 560 Piler BOOM 30" TOP BOOM ROLLERS BOOM PIPE ROLLERS Item Quantity Description Part # Number RP,13-7/8" 2"x10-1/2"PIPE 3/4"SHFT DT3/8 181025 RP,13-7/8" 2"x11-1/2"PIPE 1 SET COLLAR 181228 RP,30-1/2" 2"x27"PIPE 3/4" SHAFT DT 3/8" 181244 CARRY BACK ROLLERS FOR CLEATED BELT...
  • Page 68 Model 560 Piler BOOM 30" BOTTOM BOOM ROLLERS USE RUBBER DISK 171071 WITH ROLLERS THAT ARE HELD BY PIPE 171071 DISK,RUBBER,PIPE,ROLLER,BOOM CARRY BACK ROLLERS CARRY BACK ROLLERS FOR FLAT / CHEVRON BELT FOR CLEATED BELT BOTTOM BOOM ROLLERS ROLLERS FOR 2 FOOT EXTENSION...
  • Page 69 Model 560 Piler BOOM 30" BOTTOM BOOM ROLLERS BOTTOM BOOM ROLLERS Item Quantity Description Part # Number RP,13-7/8" 2"x10-1/2"PIPE 3/4"SHFT DT3/8 181025 CARRY BACK ROLLERS FOR CLEATED BELT Item Quantity Description Part # Number RCB,30-1/2",26"ROD 1"SHAFT 1"CLEAT 181116 CARRY BACK ROLLERS FOR FLAT/CHEVRON BELT...
  • Page 70 BOOM 30" BELT, WELDMENTS AND CABLE TRACK INFO Item Quantity Description Part # Number BOOM,30",LWR,SECTION,W/PIPE,MDL560, 2010 133161 BOOM,30",UPPR,W/PIPE RLR WB 560, 2010 133160 END,BOOM,BRNG,BRCKT,30", 560, 2010 195551 EXT,BOOM,30"x2FT,W/PIPE RLR MDL 560 BARE 131333 TRACK,POLYMER,HOSE/CORDW/ENDS PILERS 602545 30" TOP BOOM BELT 48' LONG 30"BOTTOM BOOM BELT 48' LONG...
  • Page 71 Model 560 Piler PILER 30", BOOM TURNDOWN WEDGE (OPTIONS) Item Quantity Description Part # Number RBO,30-1/2" 3"x29"PIPE 1-1/4"SHFT DT5/8" 181481 STANDARD TURNDOWN TURNDOWN,BOOM,FIXED,WEDGE,550 FLAT BELT 191053 Item Quantity Description Part # Number BRNG,2BOLT,FLNG,1"BORE VF2S116 BROWING 231042 RBO,30-1/2" 3"x29"PIPE 1-1/4"SHFT DT5/8"...
  • Page 72 Model 560 Piler BOOM 36" TOP BOOM HOPPER ROLLER ASSEMBLY...
  • Page 73 Model 560 Piler BOOM 36" TOP BOOM HOPPER ROLLER ASSMEBLY Item Quantity Description Part # Number BRNG,PB,1-7/16" BORE TAPPED BASE VTBE-123 231241 BUSHING,P1x1-7/16" BORE SPLIT TAPER 781184 PSC,TL,35-1/2",6-3/16" OD 781181 SHFT,SK,1-7/16"x42" (5) BLIND 821729 SHLD,TAKEUP BEARING,#981572 TAKEUP 841286...
  • Page 74 Model 560 Piler BOOM 36" TELESCOPING DRIVE 7 10...
  • Page 75 Model 560 Piler BOOM 36" TELESCOPING DRIVE Item Quantity Description Part # Number BRNG,2BOLT,FLNG,1-1/4" BORE VF2S-120 231082 CHN,RLR,2060 EXTENDED PITCH 39'4" 352238 CHN,RLR,60 PITCH x4.354LNF 351005 IDLER,60,PITCH,5/8" BORE 15 TOOTH 881079 LINK,CHN,RLR,MASTER,60 PITCH 351010 MTR,HY,17.9CUIN,1-1/4"KEY,W/BRAKE(COMPL) 602663 SHFT, DK 1-1/4 x 45 (5-5) JACK SHFT PILER...
  • Page 76 Model 560 Piler BOOM 36" BOTTOM BOOM DRIVE SINGLE PHASE USE PART# 651042 MTR,C-FACE,1PH 5HP D184TC 1-1/8" 350826...
  • Page 77 Model 560 Piler BOOM 36" BOTTOM BOOM DRIVE Item Quantity Description Part # Number BRNG,PB,1-7/16" BORE TAPPED BASE VTBE-123 231241 BUSHING,P1x1-7/16" BORE SPLIT TAPER 781184 CHN,RLR,60 PITCH x3.854LNF 351005 GRBX,PAR,13.9:1 5HP 184TC DAVID BROWN 571130 LINK,CHN,RLR,MASTER,60 PITCH 351010 MTR,C-FACE,3PH 5HP 184TC 1-1/8" NO FOOT 651090 RLR, LDG 5"...
  • Page 78 Model 560 Piler BOOM 36" TOP BOOM DRIVE SINGLE PHASE USE PART# 651042 MTR,C-FACE,1PH 5HP D184TC 1-1/8" 350826...
  • Page 79 Model 560 Piler BOOM 36" TOP BOOM DRIVE Item Quantity Description Part # Number BRNG,PB,1-7/16" BORE TAPPED BASE VTBE-123 231241 BUSHING,P1x1-7/16" BORE SPLIT TAPER 781184 CHN,RLR,60 PITCH x3.75LNF 351005 GRBX,PAR,13.9:1 5HP 184TC DAVID BROWN 571130 LINK,CHN,RLR,MASTER,60 PITCH 351010 MTR,C-FACE,3PH 5HP 184TC 1-1/8" NO FOOT 651090 RLR, LDG 5"...
  • Page 80 Model 560 Piler BOOM 36" BEARING END AND CAST ROLLERS 9 12 SEE BOOM TURNDOWN WEDGE OPTIONS SEE BOOM TURNDOWN WEDGE OPTIONS...
  • Page 81 Model 560 Piler BOOM 36" BEARING END AND CAST ROLLERS Item Quantity Description Part # Number BOOM,36",LWR,SECTION,W/PIPE,MDL560, 2010 133157 BOOM,36",UPPR,W/PIPE RLR WB 560, 2010 133155 BRACKET,STACKING,780,BOTTOM BOOM 173424 BRACKET,STACKING,780,LOWER BOOM 172708 BRNG,PB,1-7/16" BORE TAPPED BASE VTBE-123 231241 BUSHING,P1x1-7/16" BORE SPLIT TAPER 781184 END,BOOM,BRNG,BRCKT,36", ASSISTED, 2008...
  • Page 82 Model 560 Piler BOOM 36" TOP BOOM ROLLERS USE RUBBER DISK 171071 WITH ROLLERS THAT ARE HELD BY PIPE 171071 DISK,RUBBER,PIPE,ROLLER,BOOM CARRY BACK ROLLERS FOR CARRY BACK ROLLERS BOOM PIPE ROLLERS FLAT / CHEVRON BELT FOR CLEATED BELT...
  • Page 83 Model 560 Piler BOOM 36" TOP BOOM ROLLERS BOOM PIPE ROLLERS Item Quantity Description Part # Number PR,16-7/8" 2"x13-1/2"PIPE 3/4"SHFT DT3/8 181130 PR,16-7/8" 2"x14-1/2"PIPE 1 SET COLLAR 181229 RP,36-1/2" 2"x33"PIPE 3/4" SHAFT DT3/8" 181343 CARRY BACK ROLLERS FOR CLEATED BELT...
  • Page 84 Model 560 Piler BOOM 36" BOTTOM BOOM ROLLERS USE RUBBER DISK 171071 WITH ROLLERS THAT ARE HELD BY PIPE 171071 DISK,RUBBER,PIPE,ROLLER,BOOM CARRY BACK ROLLERS CARRY BACK ROLLERS FOR FOR CLEATED BELT FLAT / CHEVRON BELT BOTTOM BOOM ROLLERS ROLLERS FOR 2 FOOT EXTENSION...
  • Page 85 Model 560 Piler BOOM 36" BOTTOM BOOM ROLLERS BOTTOM BOOM ROLLERS Item Quantity Description Part # Number PR,16-7/8" 2"x13-1/2"PIPE 3/4"SHFT DT3/8 181130 CARRY BACK ROLLERS FOR CLEATED BELT Item Quantity Description Part # Number RCB,36-1/2",32"ROD 1"SHAFT 1"CLEAT 181117 CARRY BACK ROLLERS FOR FLAT/CHEVRON BELT...
  • Page 86 BOOM 36" BELT, WELDMENTS AND CABLE TRACK INFO Item Quantity Description Part # Number BOOM,36",LWR,SECTION,W/PIPE,MDL560, 2010 133157 BOOM,36",UPPR,W/PIPE RLR WB 560, 2010 133155 END,BOOM,BRNG,BRCKT,36", ASSISTED, 2008 194932 EXT,BOOM,36"x2FT,W/PIPE RLR MDL 560 BARE 131334 TRACK,POLYMER,CORD 46 LINKS W/ENDS 560 602917 36" TOP BOOM BELT 48' LONG 36"BOTTOM BOOM BELT 48' LONG...
  • Page 87 Model 560 Piler PILER 36", BOOM TURNDOWN WEDGE (OPTIONS) Item Quantity Description Part # Number RBO,36-1/2" 3"x35"PIPE 1-1/4"SHFT DT5/8" 181477 STANDARD TURNDOWN TURNDOWN,BOOM,FIXED,WEDGE,550 FLAT BELT 191053 Item Quantity Description Part # Number BRNG,2BOLT,FLNG,1"BORE VF2S116 BROWING 231042 RBO,36-1/2" 3"x35"PIPE 1-1/4"SHFT DT5/8"...
  • Page 88 Model 560 Piler FRAME PARTS AND RIGHT HAND PANELS...
  • Page 89 FRAME PARTS AND RIGHT HAND PANELS Item Quantity Description Part # Number CASE, OPERATORS MANUAL 981360 HYD,TANK, ADAPTER PLATE, 560 , 2010 174564 MTR,MOUNT PLATE, MDL 560, 2010 174575 PANEL SHIELD, 560 PILERS, 2010 174611 PANEL,INVERTER 560 PILER, 2010 174605...
  • Page 90 Model 560 Piler FRAME PARTS AND LEFT HAND PANELS...
  • Page 91 FRAME PARTS AND LEFT HAND PANELS Item Quantity Description Part # Number CASE, OPERATORS MANUAL 981360 HYD,TANK, ADAPTER PLATE, 560 , 2010 174564 MTR,MOUNT PLATE, MDL 560, 2010 174575 PANEL SHIELD, 560 PILERS, 2010 174611 PANEL,INVERTER 560 PILER, 2010 174605...
  • Page 95 MACHINE: PILER­560­01­C Order: Contents: 560 STANDARD FUNCTIONS 560 3/5 FCT. REMOTE W/LEVER VALVES 560 MANUAL LEVERS FOR 5 FUNCTIONS REV­01­A Convert from 780 8/15/09 date SPUDNIK EQUIPMENT COMPANY LLC Coversheet REV­01­C HOSE KIT CHG 12/15/09 User SPUDNIK 560 PILER MODEL 2010 100N 584W  BLACKFOOT,ID,83221 Proved Sheet Standard Origin Repl. f. Repl. by Status change date name www.spudnik.com...
  • Page 96 602944 601477 FOR DIFFERENT OPTIONS ­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­­ Hose Kit 601835 3 FCT MONOBLOCK 602390 return to stockroom 4 FCT MONOBLOCK 602391 comes with crab steering H.P.C.O. CLOSE CENTER PLUG 602246 602474 150mm 601213 601864 .065" 602390­ FA6084 CRAB STEERING 480 602135 602476 FA7809 CRAB STEERING 560 602475 602474 602474 FA3403 CRAB STEERING 780 200mm 150mm 150mm 601928 601626 I­1 I­2 601443 601632 602232 781276 602839 781277 781278 Install close center plug 602246...
  • Page 97 601338 601338 BOOM LIFT B /4.B4 TELESCOPE B /4.B5 601338 601338 TELESCOPE A 602381­ 602381­ 602381­ /4.B5 WHEEL DRIVE BOOM SWING STEERING 602882 FA7868  PILER NO REMOTE Option Contains 601620 Caps instead of EH Valves R0.025" COMPLETE VALVE BANK# HOSE,KIT,560­2010 WITH 5­LEVER VALVES 602900 VALVE ASSY,D03,5ST,PARALLEL,STD.PILER TO TANK 602381­ SPUDNIK # 602945 602901 VALVE ASSY,D03,5ST,PARALLEL,NO.REM.PILER BOOM LIFT FA7866 / FA7867   3/5 FUNCTION REMOTE BLOCK 602381­ BOOM TELESCOPE Convert from 780 8/15/09 We reserve all rights in this document and in the information  Sheet 560 NO REMOTE JUST LEVER VALVES contained therein. Reproduction, use or disclosure to third parties HOSE KIT CHG 12/15/09 without express authorityis strictly forbidden. SPUDNIK EQUIPMENT COMPANY LLC Drawing Number:...
  • Page 98 601457 602392­ 601457 602474 602474 602475 602475 602475 150mm 150mm 200mm 200mm 200mm Connect P and T line to Manifolds Sheet 2 NOTE: THIS IS AN EXTENSION OF FA7866 / FA7867 / FA7868            AND HOSE KIT#602945 REV­01­A Convert from 780 8/15/09 date SPUDNIK EQUIPMENT COMPANY LLC 560 MANUAL LEVERS FOR 5 FUNCTIONS REV­01­C HOSE KIT CHG 12/15/09 User SPUDNIK 560 PILER MODEL 2010 100N 584W  BLACKFOOT,ID,83221 Proved Sheet Standard Origin Repl. f. Repl. by Status change date name www.spudnik.com...
  • Page 103 When changing the remote's from one frequency range to another, change the Antenna and the Coaxial cable also. 900 MHz 418 / 433 MHz...
  • Page 104 900MHz only...
  • Page 108 Ultrasonic Speed Detection option.
  • Page 110 Load Cells Speed Detection option.
  • Page 111 1. REMOVE POWER before setup. 2. Switches are located on the right side of the (green) conditioning module. Module will have to be removed from the rail to operate switches. 3. Set Input switch located on the (green) conditioning module,(S1,Number 2) to the “OFF” position. 4.
  • Page 112 Assist option will need programming design before installation because of the boom swing PWM valves for standard operation, for 2012 machines.
  • Page 117 Please fill out the letter below or email to warranty@spudnik.com to register the recently sold machine. Providing the customer name and address is optional and at your discretion. It will aid Spudnik in providing product updates to your customer should the necessity arise. The serial number and date the machine was delivered is mandatory.

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