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Spudnik 1110 Manual

Open dirt conveyor
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OWNER'S / OPERATOR'S MANUAL
PART # 290067 (2004)
MODEL 1110
OPEN DIRT CONVEYOR

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  • Page 1 OWNER’S / OPERATOR’S MANUAL PART # 290067 (2004) MODEL 1110 OPEN DIRT CONVEYOR...
  • Page 3 Operating Manual Overview The purpose of this Spudnik Operating Manual is to make the user familiar with this machine and to assure the machine is used for what it has been designed to do. This Operating Manual contains important information on how to operate this machine properly and efficiently while maintaining all safety regulations.
  • Page 4 Service Centers Phone: (208)785-0480-Fax: (208)785-1497 E-Mail: spudnik@spudnik.com Web Site : www.spudnik.com BLACKFOOT PASCO GRAFTON 584 West 100 North 5802 North Industrial Way 1410 12th St. West P.O. Box 1045 Pasco, Wa. 99301 Grafton, Nd. 58237 Blackfoot, ID 83221 Phone (509) 543-7166...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS PAGE Introduction ………………………………………………………………………… 4 Warranty …………………………………………………………………………… Safety ………………………………………………………………………………. Lubrication …………………………………………………………………………. 10 Maintenance ……………………………………………………………………… Machine Parts Breakdown Table Of Contents ………………………………………………………………… Electrical Schematics ……………………………………………………………… For Elevator And Truck Only 240 VOLTS 1 PHASE = 208 - 240 VOLTS 3 PHASE = 480 VOLTS 3 PHASE = 9/25/03...

  • Page 6: Introduction

    We strive to put the best quality and workmanship into each of our machines, and hope as you use your MODEL 1110 OPEN DIRT CONVEYOR (ODC), you will find this to be true. This owner’s / operators manual has been prepared to aid you in safe operation and service of your Conveyor.

  • Page 7: Warranty

    Spudnik and/or authorized dealer and request repair within the applicable warranty term. (2) Present evidence of the warranty start date. (3) Make the product available to Spudnik or the dealer within a reasonable period of time and (4) return all faulty parts to Spudnik.

  • Page 8: Safety

    SAFETY You are responsible for the safe operation and maintenance of your SPUDNIK Conveyor. All operators and anyone doing work or maintenance on Conveyor must be trained in the operation, maintenance procedures and related SAFETY information contained in this manual. All operators and maintenance personnel must receive this training at least annually to be in compliance with OSHA regulation 1928.57.
  • Page 9 SAFETY SAFETY ALERT SYMBOL THE SAFETY ALERT SYMBOL MEANS: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The SAFETY ALERT SYMBOL identifies important safety information on the safety decals and in this manual. When you see this symbol be alert to the possibility of personal injury or death.
  • Page 10 SAFETY PRACTICES GENERAL SAFETY PRACTICES • The primary responsibility for safe operation of the Spudnik Conveyor lies with the owner/operator. • OSHA (Occupational Safety and Health Administration) requires that all operators be trained at the time of initial assignment, and annually thereafter by the employer, in the safe operation of the Conveyor.
  • Page 11 SAFETY PRACTICES TRANSPORTING SAFETY PRACTICES • Towing speed should not exceed 20 MPH due to farm rated tires and wheels. • The slow moving vehicle sign along with any other lights and reflectors required by the local highway and transport authorities must be in place. •...

  • Page 12: Lubrication

    SAFETY PRACTICES SAFETY LABELS • Keep safety labels and signs clean and legible at all times. • Replace safety labels and signs that are missing or have become illegible. • When replacing parts that displays a safety sign, make sure that the new parts also displays the safety sign.

  • Page 13: Maintenance

    MAINTENANCE • Disconnect electrical power to machine whenever maintaining, repairing, or servicing Conveyor. • Replace damaged or missing drive shields and safety labels at start of every season. • Proper belt alignment and tension are key to long belt life. •...

  • Page 14: Machine Parts Breakdown

    Machine Parts Breakdown TABLE OF CONTENTS SECTION PAGE CONVEYOR OPTIONS ……………………………………………… ODC-0 SAFETY LABEL ……………………………………………………… ODC-1 13,14 SAFETY LABEL & SHIELD PLACEMENT ………………………… ODC-2 15,16 ELECTRICAL MOTOR & GEARBOX TO JACK SHAFT ASSEM.. ODC-3 OPTIONAL GAS MOTOR TO JACK SHAFT ASSEMBLY ………. ODC-4 JACK SHAFT TO DRIVE ROLLER ASSEMBLY …………………..

  • Page 15: Conveyor Options

    ODC-0 CONVEYOR OPTIONS MOTOR, BELT DRIVE ELECTRICAL, • # 651053 = MTR, C-FACE, 1PH 3HP 184TY/145TC 7/8” 362281 • # 651055 = MTR, C-FACE, 3PH 3HP 182TCZ (145TC) 7/8” CONVEYOR CAN BE WIRED FOR TRUCK. GAS ENGINE, • # 651075 = ENG, GAS, 8HP KOHLER W/GAS TANK HORZ SHAFT 9/27/02...
  • Page 16 ODC-1 SAFETY LABELS ITEM #1 ITEM #2 ITEM #3...

  • Page 17: Safety Label

    ODC-1 SAFETY LABEL ITEM # PART # DESCRIPTION 300086 LABEL,CAUTION,MOVING,DRIVES,CAN CAUSE 300087 LABEL,WARNING,EXPOSED,DRIVE,CAN CAUSE 300101 LABEL,WARNING,POWER,DRIVEN,MACHINE,CAN 9/27/02...
  • Page 18 ODC-1 SAFETY LABELS THESE LABELS ARE USED ON ELECTRICAL BOX WHEN WIRED FOR TRUCK. ITEM #1 ITEM #2 U N G R O U N D E D M A C H I N E C a n c a u s e s e v e r e i n j u r y o r d e a t h.
  • Page 19 ODC-1 SAFETY LABEL ITEM # PART # DESCRIPTION 300107 LABEL,DANGER,HIGH,VOLTAGE WILL CAUSE 300111 LABEL,WARNING,UNGROUNDED MACHINE CAN 300112 LABEL,CAUTION,MACHINE STARTS WITHOUT 300042 LABEL,DANGER,240 VOLTS 300041 LABEL,DANGER,480 VOLTS 9/27/02...
  • Page 20 ODC-2 SAFETY LABELS & SHIELD PLACEMENT 1,2,3&4 2,3&4...

  • Page 21: Safety Label & Shield Placement

    ODC-2 SAFETY LABEL & SHIELD PLACEMENT ITEM # PART # DESCRIPTION 300086 LABEL,CAUTION,MOVING,DRIVES,CAN CAUSE 841058 SHLD,OPEN,END,3” x 9” x 24” 841078 SHLD,OPEN,END,INSIDE,1-7/8” x 9-1/4” x 9” 502213 SCREW,SELFTAP,10-16 x 1/2” NO SEAL (TEK) (4 EACH SHIELD, ITEM #2) 300087 LABEL,WARNING,EXPOSED,DRIVE,CAN CAUSE 300101 LABEL,WARNING,POWER,DRIVEN,MACHINE,CAN 841217...
  • Page 22 ODC-2 SAFETY LABELS & SHIELD PLACEMENT...

  • Page 23: Safety Label & Shield Placement

    ODC-2 SAFETY LABEL & SHIELD PLACEMENT ITEM # PART # DESCRIPTION 300087 LABEL,WARNING,EXPOSED,DRIVE,CAN CAUSE 841217 SHLD,OVAL,HINGED,W/BACK,3"x9"x46" (ELECTRICAL DRIVE ONLY) 841131 SHLD,BANJO,HNGD,W/BACK,3” x 5-1/2” x 24” x 50” (GAS DRIVE ONLY NOT SHOWN) 841083 SHLD,TAKEUP,BEARING,3” x 5” “L” 10 GA. 300101 LABEL,WARNING,POWER,DRIVEN,MACHINE,CAN REVISED ECN #687 - Changed Item #2 form a 42”...
  • Page 24 ODC-3 ELECTRICAL MOTOR & GEARBOX TO JACK SHAFT ASSEMBLY 2&7 5&6 3&4 1&2...

  • Page 25: Electrical Motor & Gearbox To Jack Shaft Assem

    ODC-3 ELECTRICAL MOTOR & GEARBOX TO JACK SHAFT ASSEM. ITEM # PART # DESCRIPTION 881045 SPRCKT,H60BS24 x 1-1/4” BORE 502203 KEY,SQUARE,1/4” x 1-1/2” C1018 821337 SHFT,DK,1-1/4” x 39” (5-5) JACK SHFT PILER 231082 BRNG,2 BOLT,FLNG,1-1/4” BORE VF2S-120 351005 CHN,RLR,60 PITCH (82” LONG) 351010 LINK,CHN,RLR,MASTER,60 PITCH 881111...

  • Page 26: Optional Gas Motor To Jack Shaft Assembly

    ODC-4 OPTIONAL GAS MOTOR TO JACK SHAFT ASSEMBLY NOTE:...
  • Page 27 ODC-4 OPTIONAL GAS MOTOR TO JACK SHAFT ASSEMBLY ITEM # PART # DESCRIPTION 651075 ENG,GAS,8HP KOHLER W/GAS TANK HORZ SHFT 1 841131 SHLD,BANJO,HNGD,W/BACK,3” x 5-1/2” x 24” x 50” 781199 CLUTCH,V-PULLEY,1” BORE COMET #202312A 261610 V-BELT,B103 781047 PULLEY,V,SNGL,19” x 1-1/4” BORE CAST NOTE: This deck plate is placed here for safer access to the gas motor.

  • Page 28: Jack Shaft To Drive Roller Assembly

    ODC-5 JACK SHAFT TO DRIVE ROLLER ASSEMBLY ITEM #1 2&3 5,6,7&8 2&3 10&11 12,13,14&15...
  • Page 29 ODC-5 JACK SHAFT TO DRIVE ROLLER ASSEMBLY ITEM # PART # DESCRIPTION 231098 BRNG,TU,1-7/16” BORE ECC LCK ASSY 9” BOLT 231083 HOUSING,CAST,BRNG,1-7/16” TAKE UP (MACHN) 231091 BRNG,INSERT,1-7/16” ECCENTRIC LOCK/SPHR 351005 CHN,RLR,60 PITCH (26’-8” LONG) 351010 LINK,CHN,RLR,MASTER,60 PITCH 881112 SPRCKT,H60BS18 x 1-7/16” BORE ( ELECTRICAL MOTOR DRIVE) 881120 SPRCKT,H60BS24 x 1-7/16”...

  • Page 30: Hopper End & Conveyor Belt Assembly

    ODC-6 HOPPER END & CONVEYOR BELT ASSEMBLY 5,6,7,8&9 ITEM #5...
  • Page 31 ODC-6 HOPPER END & CONVEYOR BELT ASSEMBLY ITEM # PART # DESCRIPTION 261759 BELT,CLTD,30” WIDE 1” x 27” CLEAT (47’-10” LONG) LACE BOTH ENDS 261002 BELT,FLAT,16” 1/32” x 1/32” 150# (48” LONG) 261002 BELT,FLAT,16” /32” x 1/32” 150# (50” LONG) 191397 JACKSTAND,TUBE,MDL1110 231098 BRNG,TU,1-7/16”...

  • Page 32: Carry Back & Pipe Rollers

    ODC-7 CARRY BACK & PIPE ROLLERS 1,2&3 1,2&3 4,5,6,7&8 1,2&3 4,5,6,7&8 4,5,6&7 3-B 3-C ITEM #3...
  • Page 33 ODC-7 CARRY BACK & PIPE ROLLERS ITEM # PART # DESCRIPTION 501049 BOLT,HEX,HD,3/8”-16 UNC x 1” GR 5 (QTY PER ROLLER) 501932 WASHER,LOCK,SPLIT,3/8” (QTY PER ROLLER) 181012 RP,30-1/2” 2” x 22” PIPE ¾” SHAFT DT 3/8” 181125 PIPE,PR,2” x 22” LONG 231106 BRNG,INSERT,3/4”...

  • Page 34: Optional Hydraulic Tip Down Assembly

    ODC-8 OPTIONAL HYDRAULIC TIP DOWN ASSEMBLY 4&5 10&11 9,13&14 8&9 5&15 Hydraulic lift See section ODC-11 Page #25 19,20&21...
  • Page 35 ODC-8 OPTIONAL HYDRAULIC TIP DOWN ASSEMBLY ITEM # PART # DESCRIPTION 841183 SHLD,HYD,TIP,DOWN,END 3”x 9”x 18” OPEN END 841182 SHLD,HYD,TIP,DOWN,BOOM 3”x 9”x 18” OPEN - - - - - - SPROCKET END DRIVE ROLLER ASSEMBLY (REFER TO SECTION ODC-5, PAGE #19) 351005 CHN,RLR,60 PITCH (48”...

  • Page 36: 15" Wheel & 5 Hole Hub Placement And Assembly

    ODC-9 15“ WHEEL & 5 HOLE HUB PLACEMENT AND ASSEMBLY 3,4,5&6 3-F 3-G...
  • Page 37 ODC-9 15” WHEEL & 5 HOLE HUB PLACEMENT AND ASSEMBLY ITEM # PART # DESCRIPTION 951007 TIRE,670 x 15” IMPLEMENT RIB 4PLY TUBELESS 951019 RIM,15” x 6” 5 HOLE 4.5”BC WHITE MODULAR TR 951029 HUB,COMPLETE,5 HOLE #H545LBS 951032 SEAL,GREASE,5 HOLE #58846 231001 BRNG,WHEEL,5 HOLE INNER #68149 951205...

  • Page 38: Lift Frame Assembly

    ODC-10 LIFT FRAME ASSEMBLY (MANUAL) 2,3,4,5&6 2,3,4,5&6 ITEM #2 2,3,4,5&6 7,8&9...
  • Page 39 ODC-10 LIFT FRAME ASSEMBLY (MANUAL) ITEM # PART # DESCRIPTION 171704 BRACE,LIFT,2 x 19 ANGLE,MDL1110 321023 RLR,CAST,3-1/2” FLANGE STD STACKING RLR 231031 BRNG,INSERT,1-1/4” BORE FLAT OD SL20R 310005 ROLLER,FLANGE,STACKING,3-1/2” RAW CAST 181048 NUBBIN,1-1/4” OD x 2” LONG D 1/2” 501812 NUT,HEX,1/2”-13 UNC 501934 WASHER,LOCK,SPLIT,1/2”...

  • Page 40: Lift Frame Assembly

    ODC-11 LIFT FRAME ASSEMBLY (HYDRAULIC) NOTE: This Angle Iron Brace will be replaced with a Cylinder, Item #6. Pump Mount 2&3...
  • Page 41 ODC-11 LIFT FRAME ASSEMBLY (HYDRAULIC) ITEM # PART # DESCRIPTION 601393 PUMP,HAND,ONE,WAY,1 GAL RESERVOIR PRINCE 731109 BUSHING,PIPE,HEX,HEAD,3/8” x 1/4” 601440 CPLG,HYD,STR,C5205X6,WD,2404-6-4(6MJ-4MP) 601028 HOSE,ASSEM,3/8” x 24” (2FT) 6FJS-6FJS 6M3K 601323 CPLG,HYD,90 DEG,6801-6-8 (6MJ-8MB) 601202 CYLINR,TIE,ROD,2” x 10” SAE 20-1/4” 300057 LABEL,ATF,ONLY / DEXRON III REVISED Update Parts List.

  • Page 42: (Hydraulic) Electrical Wiring

    ODC-12 ELECTRICAL WIRING STANDARD OPTIONAL WIRING FOR ELEVATOR AND TRUCK PICTURE NOT AVAILABLE...
  • Page 43 ODC-12 ELECTRICAL WIRING ITEM # PART # DESCRIPTION 402026 ENCL,F/MTR,STRTR,PROT SS KT3-25-KAZ 402152 ENCL,16H x 16W x 8D 402083 BACKPLATE,16H x 16W,ELEC,ENCL NP1616 300107 LABEL,DANGER,HIGH,VOLTAGE WILL CAUSE 300111 LABEL,WARNING,UNGROUNDED MACHINE CAN 300112 LABEL,CAUTION,MACHINE STARTS WITHOUT 300042 LABEL,DANGER,240 VOLTS 300041 LABEL,DANGER,480 VOLTS Revised: Change Item 1 8/21/01.

  • Page 44: Electrical Schematic

    ODC-13 OPEN DIRT CONVEYOR MODEL # 1110 ELECTRICAL SCHEMATIC ELEVATOR AND TRUCK OPTION ONLY 240 VOLTS 1 PHASE 9/27/02...
  • Page 46 ODC-13 OPEN DIRT CONVEYOR MODEL # 1110 ELECTRICAL SCHEMATIC ELEVATOR AND TRUCK OPTION ONLY 208 & 240 VOLTS 3 PHASE 9/27/02...
  • Page 48 ODC-13 OPEN DIRT CONVEYOR MODEL # 1110 ELECTRICAL SCHEMATIC ELEVATOR AND TRUCK OPTION ONLY 480 VOLTS 3 PHASE 9/27/02...
  • Page 50 NOTES:...

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