Spudnik 1115 Operator And Parts Manual
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Spudnik 1115 Operator And Parts Manual

Planter filler
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OWNER / OPERATOR'S AND PARTS MANUAL
1115 PLANTER FILLER
CUSTOM PLANTER FILLER W/REMOTE
SERIAL # 1115-55-347
Revision: 9/24/2015

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Summary of Contents for Spudnik 1115

  • Page 1 OWNER / OPERATOR’S AND PARTS MANUAL 1115 PLANTER FILLER CUSTOM PLANTER FILLER W/REMOTE SERIAL # 1115-55-347 Revision: 9/24/2015...
  • Page 3 1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL Mission Statement Our mission is to consistently provide high quality, reliable safe and well-designed products serves to meet and exceed the needs of our customers. Service Centers Phone: (208) 785-0480 E-Mail: spudnik@spudnik.com...

  • Page 4: Table Of Contents

    1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL Table Of Contents Introduction ..............................iii Foreword ..............................iv Warranty ..............................v General ...............................vi Product Characteristics ..........................vii 1. Safety Exemption from Liability .......................1 Warning Symbols and other Instruction Notices ................1 General Guidelines ........................1 Identification of Important Instruction ....................2...

  • Page 5: Introduction

    We strive to put the best quality and workmanship into each of our machines, and hope as you use your SPUDNIK 1115 PLANTER FILLER, that you will find this to be true. This manual has been prepared to aid you in the safe operation and service of your machine.

  • Page 6: Foreword

    ANUAL Foreword This manual is intended to familiarize the user with the SPUDNIK 1115 PLANTER FILLER and its designated use. This manual contains important information on how to operate the machine safely, properly, and efficiently. Observing the instructions in this manual help to avoid dangers, reduce repair costs and down-times, and to increase the reliability and service life of the machine.

  • Page 7: Warranty

    The selling dealer has no authority to make any representation or promise on behalf of Spudnik, or to modify the terms or limitations of this warranty in any way.

  • Page 8: General

    Unauthorized modification and the use of spare parts, accessories, and ancillary equipment not supplied and/or not approved by SPUDNIK, as manufacturer, can have detrimental effects on the construction of the machine or on the functions and hence impair the machine’s active and/or passive driving and operations safety (accident prevention).

  • Page 9: Product Characteristics

    SPUDNIK representative. Original spare parts and accessories approved by SPUDNIK are a contribution to safety and overall performance of the machine. The use of other parts may invalidate the liability of SPUDNIK for any consequences arising from such use. Please refer to the ‘Limited Warranty Policy for New Spudnik Machinery’...

  • Page 10: Safety

    IMPORTANT: Indicates instruction that must be followed to ensure proper operation or installation of SPUDNIK accepts no liability for any damage caused as a equipment result of operators not complying with the designated use of the machine. This also applies to damage of agricultural...

  • Page 11: Identification Of Important Instruction

    (accident prevention). 15. Inspect all mechanisms before starting the machine and  SPUDNIK shall not be liable for any damage caused by replace all worn or damaged parts. the use of parts, accessories, and ancillary equipment not 16. Replace all worn or missing bolts with SAE Grade 5 or supplied and/or approved by SPUDNIK.

  • Page 12: Transporting Safety Practices

    1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL Section-1 Safety 1.6 Transporting Safety Practices 1.7 Operating Safety Practices Only transport the machine when all safety devices are Empty machinery of product before moving. This will attached and in the correct (protective) position.

  • Page 13: Electrical System And Electronics

    1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL Section-1 Safety 1.8 Electrical System and Electronics 1.9 Hydraulic Systems The hydraulic system is under high pressure. Use only original fuses with the specified current rating. Switch off the machine immediately if a fault occurs in the Make sure that the hydraulic system is depressurized electrical power supply.

  • Page 14: Maintenance And Inspection Guidelines

    1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL Section-1 Safety 1.10 Maintenance and Inspection Guidelines The securing of loads and the instruction of crane To prevent accidents, all relevant rules and regulations operators should only be entrusted to experienced concerning safe and competent working must be persons.

  • Page 15: Acknowledgement Signature

    1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL Section-1 Safety 1.11 Acknowledgement Signature Anyone who will operate and/or maintain the equipment must read and clearly understand ALL Safety, Operating and Maintenance information presented in this manual. Do not operate or allow anyone else to operate this equipment until such information has been reviewed.

  • Page 16: Machine Overview

    2.1 Method of Operation The SPUDNIK 1115 PLANTER FILLER is designed for direct unloading of seed potatoes, from a bulk bed, into a potato planter. The PLANTER FILLER can also be used as a dirt conveyor for filling trucks with tare dirt, and for piling potatoes in a small pile or loading trucks over the side.

  • Page 17: Specifications

    1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL Section-2 Machine Overview 2.2 Specifications Model 1115 Capacity 60 Sacks/min (3 Tons(US)/min) Belt Width 30 in (76 cm) Dimension Standard Tip Down Extended Tip Down 282 in (7.2 m) 303 in (7.7 m)

  • Page 18: Sticker And Labels

    Stickers and labels are important for naming purposes and alerting others to the presence of the machine. Center stickers and labels as nearly as possible between the top and bottom on the frame. If stickers and labels become illegible or destroyed, replace them as soon as possible by contacting your local Spudnik dealer. To install labels;...
  • Page 19 1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL Section-2 Machine Overview 2.3 Sticker and Labels (continued) SERIAL#: 1115-55-347 Revision: 9/24/2015...

  • Page 20: Operation

    1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL Section-3 Operation 3.1 Planter Filler Set-up 3.2 Controls Position PLANTER FILLER on flat terrain (PLANTER 3.2.1 Electrical Panel FILLER must be operated on level ground).  Emergency Stop = Shuts down system ...

  • Page 21: Operating Instructions

    1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL Section-3 Operation 3.3 Operation Instruction 10. Open bulk bed door and start conveyor belt on bulk bed. 11. Manage flow of potatoes using controls on bulk bed and Position truck (bulk bed) in-line with the PLANTER flow control valve on PLANTER FILLER.

  • Page 22: Maintenance

    1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL Section-4 Maintenance 4.1 Grease and Lubrication Points 4.4 Drive Chains   All bearings and wheel hubs should be greased and Drive chains should be kept clean and tensioned correctly packed at least once a year.

  • Page 23: Cleaning And Storage

    1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL Section-5 Cleaning and Storage 5.1 Cleaning after every operation 5.3 Storage of the machine  In order to keep wear down to a minimum, follow the Perform the actions described above.

  • Page 24: Parts Manual

    1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL Section-6 Parts Manual SERIAL#: 1115-55-347 Revision: 9/24/2015...
  • Page 25 1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL Section-6 Parts Manual SERIAL#: 1115-55-347 Revision: 9/24/2015...

  • Page 26: Belt And Rollers

    1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL Section-6 Parts Manual SERIAL#: 1115-55-347 Revision: 9/24/2015...
  • Page 27 1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL Section-6 Parts Manual SERIAL#: 1115-55-347 Revision: 9/24/2015...

  • Page 28: Base Assembly

    1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL Section-6 Parts Manual SERIAL#: 1115-55-347 Revision: 9/24/2015...
  • Page 29 1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL Section-6 Parts Manual SERIAL#: 1115-55-347 Revision: 9/24/2015...

  • Page 30: Tip Down Assembly

    1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL Section-6 Parts Manual SERIAL#: 1115-55-347 Revision: 9/24/2015...
  • Page 31 1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL Section-6 Parts Manual SERIAL#: 1115-55-347 Revision: 9/24/2015...

  • Page 32: Electric Drive

    1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL Section-6 Parts Manual SERIAL#: 1115-55-347 Revision: 9/24/2015...
  • Page 33 1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL Section-6 Parts Manual SERIAL#: 1115-55-347 Revision: 9/24/2015...

  • Page 34: Controls

    1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL Section-6 Parts Manual SERIAL#: 1115-55-347 Revision: 9/24/2015...

  • Page 35: Schematics

    1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL Section-7 Schematics 7.1 Electrical Schematics (sheet 1 of 2) SERIAL#: 1115-55-347 Revision: 9/24/2015...
  • Page 36 1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL Section-7 Schematics 7.1 Electrical Schematics (sheet 2 of 2) SERIAL#: 1115-55-347 Revision: 9/24/2015...
  • Page 37 1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL SERIAL#: 1115-55-347 Revision: 9/24/2015...
  • Page 38 1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL SERIAL#: 1115-55-347 Revision: 9/24/2015...
  • Page 39 1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL SERIAL#: 1115-55-347 Revision: 9/24/2015...
  • Page 40 1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL SERIAL#: 1115-55-347 Revision: 9/24/2015...
  • Page 41 1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL SERIAL#: 1115-55-347 Revision: 9/24/2015...

  • Page 42: Electrical Layout

    1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL Section-7 Schematics 7.2 Electrical Layouts (sheet 6 of 6) SERIAL#: 1115-55-347 Revision: 9/24/2015...
  • Page 43 1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL SERIAL#: 1115-55-347 Revision: 9/24/2015...
  • Page 44 1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL SERIAL#: 1115-55-347 Revision: 9/24/2015...
  • Page 45 1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL SERIAL#: 1115-55-347 Revision: 9/24/2015...
  • Page 46 1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL SERIAL#: 1115-55-347 Revision: 9/24/2015...
  • Page 47 1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL SERIAL#: 1115-55-347 Revision: 9/24/2015...

  • Page 48: Hydraulic

    Reliance on the torque charts that only pins of the same grade and length are used. below are at the sole risk of that person. Spudnik is not responsible for any loss claim or damage arising from following the reference torque specifications in these torque charts.

  • Page 49: Hydraulic Fitting Torque Guidelines And Specifications

    The tightening torques given in the table below should be adhered to when tightening, replacing, or repairing any Hydraulic Fittings. There are two methods to achieve proper ‘clamp load’ to the flare connections used on SPUDNIK machinery; 1. Torque; torque hydraulic fitting using a torque wrench.

  • Page 50: Remote Control Specifications

    1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL Section-8 Miscellaneous Guidelines and Specifications 8.5 Remote Control Specifications SERIAL#: 1115-55-347 Revision: 9/24/2015...

  • Page 51: Troubleshooting

    1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL Section-9 Troubleshooting 9.1 Remote Control Troubleshooting SERIAL#: 1115-55-347 Revision: 9/24/2015...

  • Page 52: Remote Control Function Chart Troubleshooting

    1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL Section-9 Troubleshooting 9.2 Remote Control Function Chart Troubleshooting SERIAL#: 1115-55-347 Revision: 9/24/2015...
  • Page 53 1115 P LANTER ILLER & P WNER PERATORS ARTS ANUAL Section-9 Troubleshooting SERIAL#: 1115-55-347 Revision: 9/24/2015...
  • Page 60 584 West 100 North P.O. Box 1045 Blackfoot, ID 83221 Phone (208) 785-0480 Fax (208) 785-1497 www.spudnik.com...

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1115-55-347

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