Table of Contents
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1
Introduction ........................................................................................................................................... 8
1.1
Intelli-Protect® Products............................................................................................................... 8
1.1.1
Intelli-Protect® Configurable No-Fly Zones ............................................................................. 9
1.1.2
Intelli-Protect® Fixed Location No-Fly Zones ........................................................................ 10
1.2
Intelli-Protect® Parts .................................................................................................................. 11
1.3
Flexible Configurations with User Interface (UI)......................................................................... 11
1.4
Light Stack.................................................................................................................................. 12
2
Mechanical Installation ....................................................................................................................... 13
2.1
Environmental Ratings and Certifications .................................................................................. 13
2.2
Laser Specification ..................................................................................................................... 14
2.3
Reflector Installation................................................................................................................... 15
2.4
50 m Laser Installation and Wiring ............................................................................................. 16
2.4.1
50 m Laser Wiring.................................................................................................................. 17
2.5
150 m and 300 m Laser Installation and Wiring ......................................................................... 18
2.5.1
150 m and 300 m Laser Wiring..............................................................................................20
2.6
Laser Alignment Instructions ...................................................................................................... 21
2.7
Fixed Location Installation: Windmill Switches........................................................................... 21
2.7.1
Slowdown and Stop Configuration......................................................................................... 22
2.7.2
Protected Zone Configuration ................................................................................................ 23
2.8
Light Stack Installation ............................................................................................................... 24
3
Power and Control Wiring................................................................................................................... 26
3.1
Control Inputs ............................................................................................................................. 26
3.2
Intelli-Protect® Control Outputs.................................................................................................. 29
3.2.1
Control Outputs...................................................................................................................... 30
4
Configurable No-Fly Zone Setup ........................................................................................................ 31
4.1
Connecting to Web Server ......................................................................................................... 31
4.2
Configurable Initial Setup ...........................................................................................................32
4.3
How to Configure Travel Limits .................................................................................................. 33
4.3.1
Trolley Configuration Steps ................................................................................................... 34
4.3.2
Bridge Configuration Steps .................................................................................................... 37
4.4
Zone Setup................................................................................................................................. 40
4.4.1
Load Size Consideration........................................................................................................ 41
4.5
Enabling Zones .......................................................................................................................... 42
4.6
Hoist Upper Limit and Machine Down Configuration.................................................................. 43
4.7
Slowdown Only Configuration .................................................................................................... 44
4.8
Zone Overview ........................................................................................................................... 45
5
Fixed Location Setup .......................................................................................................................... 47
5.1
Connecting to Web Server ......................................................................................................... 47
5.2
Main Menu.................................................................................................................................. 48
5.3
Fixed Location Initial Setup ........................................................................................................ 49
5.4
Fixed Location Test Procedure .................................................................................................. 50
6
Intelli-Protect® Inputs and Outputs..................................................................................................... 52
7
Troubleshooting .................................................................................................................................. 54
7.1
Light Stack Indicators and Corrective Actions............................................................................ 54
7.2
Alarms and Corrective Actions During Operation....................................................................... 55
8
Magnetek Application Examples......................................................................................................... 56
8.1
Connection Diagram with Magnetek Series 4 Drive................................................................... 56
8.1.1
IMPULSE®·G+/VG+ Series 4 Drive Programming ................................................................ 57
8.2
Hoist Upper Limit Switch ............................................................................................................ 57
8.3
Machine Lowered Example ........................................................................................................ 58
8.4
Slowdown Only Configuration .................................................................................................... 59
Table of Contents
Intelli-Protect User Manual
April 2023
Page 6 of 65
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