Magnetek Laser Guard Instruction Manual
Magnetek Laser Guard Instruction Manual

Magnetek Laser Guard Instruction Manual

Laser anti-collision system

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Laser Guard
Laser Anti-Collision System
Instruction Manual
TC14K-0 Rev. I
October 2009
Part Number: 21316T
©Copyright 2009 Magnetek Material Handling

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Summary of Contents for Magnetek Laser Guard

  • Page 1 Laser Guard Laser Anti-Collision System Instruction Manual TC14K-0 Rev. I October 2009 Part Number: 21316T ©Copyright 2009 Magnetek Material Handling...
  • Page 2 This page intentionally left blank.
  • Page 3: Table Of Contents

    Figure 6-15. Laser Guard Crane Control with Timed Bypass, Protection in One Direction ........31 Figure 6-16. Laser Guard Stepped VFD or Magnetic Crane Control, Protection in Both Directions ....32 Figure 6-17. Laser Guard Stepped VFD or Magnetic Crane Control, Protection in One Direction .......33...
  • Page 4 This page intentionally left blank Telemotive Laser Guard Instruction Manual – October 2009...
  • Page 5: Section 1 - Service Information

    Menomonee Falls, WI 53051 800-288-8178 Telephone: Website: www.magnetekmh.com e-mail: info@magnetekmh.com Fax Numbers: Main: 800-298-3503 Sales: 262-783-3510 Service: 262-783-3508 Canada Service Information: 2610 Dunwin Drive Mississauga, Ontario L5L 1J5 Canada Phone: 1-800-792-7253 Fax: 1-905-828-5707 Telemotive Laser Guard Instruction Manual – October 2009...
  • Page 6 This page intentionally left blank. Telemotive Laser Guard Instruction Manual – October 2009...
  • Page 7: Section 2 - Crane Safety

    If the unit is for any reason disengaged or turned off the crane operating personnel must be Knowledge of safety rules for cranes. notified immediately and proper alternate operation precautions taken. Ability to judge distance or moving objects. Telemotive Laser Guard Instruction Manual – October 2009...
  • Page 8: Operating The Crane

    Do not make a lift or move a load if anyone is in a location where they could be struck by the crane or the load. Telemotive Laser Guard Instruction Manual – October 2009...
  • Page 9: Boarding The Crane

    When it is necessary for the crane to be moved from completed. time to time, the crane operator should board the Telemotive Laser Guard Instruction Manual – October 2009...
  • Page 10: Condition Of The Crane

    Frequent relay tripping of power circuits. Mechanical parts loosened by vibration (loose rivets, covers, bolts, etc.). Uneven riding (worn wheels). Condition of collector shoes or bars. Telemotive Laser Guard Instruction Manual – October 2009...
  • Page 11: Section 3 - General System Information

    The laser 3-3. Optical Path Fault Detector used in the Laser Guard system is set to measure distances from 5 ft. to 150 ft. with an output current This Laser Anti-Collision System contains a Laser of 4 mA at 5 ft.
  • Page 12: Specifications

    Laser Unit Dimensions: Approximately 5.5" x 5.5" x 2.5" Weight: 3.3 lbs. Laser Support Unit Dimensions: Approximately 10" x 10" x 6" Weight: 12.2 lbs. Reflective Panel Dimensions: Approximately 24" x 24" Telemotive Laser Guard Instruction Manual – October 2009...
  • Page 13: Section 4 - Installation Information

    The 4. Control wiring shall be in separate conduit and laser should also mounted close shall be kept as short as possible. Telemotive Laser Guard Instruction Manual – October 2009...
  • Page 14: Electrical Installation

    TP2 and adjust the 2nd range pot for 5 V. (110/240 VAC), (250 VDC) and 6-6A (8-30 Finally, move the meter to TP3 and adjust the 3rd range pot for 3 V. At this point, all out-of-sequence Telemotive Laser Guard Instruction Manual – October 2009...
  • Page 15: Range Detector Settings (Static Method)

    This circuitry may be triggered while you are doing at the bottom of the "U" bracket. the installation and adjustment of the system, and it will not have any affect on the installation, since it is Telemotive Laser Guard Instruction Manual – October 2009...
  • Page 16 NANCE. DO NOT CONTINUE TO RELY ON module, check the fuse, power to the input of the THE LASER GUARD SYSTEM IF A FAULT HAS power supply, power at the output of the power OCCURRED UNTIL MAINTENANCE HAS COR- supply and power to the 12 VDC terminals of J2 on RECTED THE PROBLEM.
  • Page 17 Section 4 – Installation Information (Continued) Range in Feet Range in Meters Table 4-1. Range Verses Test Point Voltage Telemotive Laser Guard Instruction Manual – October 2009...
  • Page 18 DS2 off and DS1 on, check for shorts on regulated output or blown regulator. or a short on board. Control Unit Green Monitors unregulated 12 VDC. E14008-0 Normally ON. Board only Check fuse, wiring to unit and AC power to unit. Telemotive Laser Guard Instruction Manual – October 2009...
  • Page 19: Section 5 - Laser Guard Replacement Parts List

    Power Supply Module (250 VDC Unit) 25W A5661-0 Power Supply Module (10-40 VDC Unit) 15W A5663-0 Power Supply Module (10-40 VDC Unit) 25W A5656-0 Reflector Target A14006-0 Bracket, Mounting Kit (for E14003-X) MP1306-0 User / Installation Manual TC14K-0 Telemotive Laser Guard Instruction Manual – October 2009...
  • Page 20: Section 6 - Installation Diagrams

    FOR BOTH BRIDGE-TO-WALL AND BRIDGE-TO-BRIDGE APPLIC ATIONS, THE CENTER OF THE LASER BEAM MUST BE AT THE SAME H EIGHT AS THE CENTER OF THE TARGET. Figure 6-1. Laser and Target Installation Telemotive Laser Guard Instruction Manual – October 2009...
  • Page 21 Section 6 – Installation Diagrams (Continued) Telemotive Laser Guard Instruction Manual – October 2009...
  • Page 22 Section 6 – Installation Diagrams (Continued) Telemotive Laser Guard Instruction Manual – October 2009...
  • Page 23 Section 6 – Installation Diagrams (Continued) Telemotive Laser Guard Instruction Manual – October 2009...
  • Page 24 Section 6 – Installation Diagrams (Continued) Telemotive Laser Guard Instruction Manual – October 2009...
  • Page 25 Section 6 – Installation Diagrams (Continued) Telemotive Laser Guard Instruction Manual – October 2009...
  • Page 26 Section 6 – Installation Diagrams (Continued) Telemotive Laser Guard Instruction Manual – October 2009...
  • Page 27 Section 6 – Installation Diagrams (Continued) Telemotive Laser Guard Instruction Manual – October 2009...
  • Page 28 Section 6 – Installation Diagrams (Continued) Telemotive Laser Guard Instruction Manual – October 2009...
  • Page 29 Section 6 – Installation Diagrams (Continued) Not to scale all dimensions in inches Figure 6-9. Template for Laser Base Mounting Holes Telemotive Laser Guard Instruction Manual – October 2009...
  • Page 30 Section 6 – Installation Diagrams (Continued) Not to scale, all dimensions in inches Figure 6-10. Template for Laser Optical Unit Mounting Holes Telemotive Laser Guard Instruction Manual – October 2009...
  • Page 31 Section 6 – Installation Diagrams (Continued) 24” 1¾” 1¾” FOUR 3/8” DIAMETER HOLES 1¾” NOT TO SCALE 24” 1¾” Figure 6-11. Target Dimensions Telemotive Laser Guard Instruction Manual – October 2009...
  • Page 32 Section 6 – Installation Diagrams (Continued) Telemotive Laser Guard Instruction Manual – October 2009...
  • Page 33 Section 6 – Installation Diagrams (Continued) Figure 6-13. Test Point Locations Telemotive Laser Guard Instruction Manual – October 2009...
  • Page 34 Section 6 – Installation Diagrams (Continued) Telemotive Laser Guard Instruction Manual – October 2009...
  • Page 35 Section 6 – Installation Diagrams (Continued) Telemotive Laser Guard Instruction Manual – October 2009...
  • Page 36 Section 6 – Installation Diagrams (Continued) Telemotive Laser Guard Instruction Manual – October 2009...
  • Page 37 Section 6 – Installation Diagrams (Continued) Telemotive Laser Guard Instruction Manual – October 2009...
  • Page 38 Section 6 – Installation Diagrams (Continued) Telemotive Laser Guard Instruction Manual – October 2009...
  • Page 39 Section 6 – Installation Diagrams (Continued) Telemotive Laser Guard Instruction Manual – October 2009...
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Table of Contents