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KANE-EGA4/5
Exhaust Gas Analyser
©
Kane International Ltd

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Summary of Contents for Kane KANE-EGA4

  • Page 1 KANE-EGA4/5 Exhaust Gas Analyser © Kane International Ltd...
  • Page 2: Table Of Contents

    BATTERY TYPE REPLACING BATTERIES TIME AND DATE CHARGING MIMH BATTERIES BATTERY DISPOSAL GENERAL SAFETY FIRST TIME USE DAILY USE USER INTERFACE PRINT A TEST REPORT LOG A TEST REPORT HOME MENU MEASUREMENT SETTINGS REPORTS ON SCREEN TRENDS 2 KANE-EGA4/5 MANUAL...
  • Page 3 PRINTOUTS 30-31 WATER TRAP, PARTICLE FILTER AND WATER STOP FILTER 32-33 KANE LINK - WIRELESS MEASUREMENT AND DATA TRANFER 34-35 DTHA2 ANEMOMETER 16.1 WPCP TEMPERATURE PIPE CLAMP PROBE 16.2 WPP1 PRESSURE PROBE 16.3 KANE79 CO MONITOR 16.4 KANE-EGA4/5 MANUAL 3...
  • Page 4 SPECIFICATIONS 36-37 EU DECLARATION COLD WEATHER PRECAUTIONS WELCOME TO KANE CARE 40-43 RECYCLING THANK YOU 4 KANE-EGA4/5 MANUAL...
  • Page 5: Kane-Ega4/5 Overview

    Your analyser flow detector system automatedly detects a blockage in the sampling system. Your analyser prints test results using an optional infrared KANE printer or wirelessly sends test results to the KANE LIVE App. MEMORY...
  • Page 6 KANE LINK You can wirelessly connect optional KANE LINK devices to your analyser. When connected, they stay connected until you use KANE LINK to remove them. When powered on, they automatically replace or add measurements to your analyser. See page 35 to add, manage or remove optional KANE LINK devices.
  • Page 7: Analyser Features And Keypad

    ANALYSER FEATURES AND KEYPAD KANE-EGA4/5 MANUAL 7...
  • Page 8: Keypad Button

    Short press to Store / F2 STORES / F2 Return to home screen HOME Short press to scroll up Short press to scroll down DOWN BACK / CANCEL BACK / CANCEL OK / ENTER OK / ENTER 8 KANE-EGA4/5 MANUAL...
  • Page 9: Analyser Layout

    Exhaust gas probe temperature T1 Exhaust Gas inlet Red flue gas probe connector - plug into Exhaust gas Inlet Exhaust gas probe temperature plug - plug Into Exhaust gas Narrow (+ve) pin must be probe hose on right side KANE-EGA4/5 MANUAL 9...
  • Page 10: Back Of Analyser & Probe

    BACK OF ANALYSER & PROBE Battery EP1 engine compartment exhaust probe Exhaust outlet Thermocouple Wire 10 KANE-EGA4/5 MANUAL...
  • Page 11: Batteries

    Your first charge should be for 8 hours - Thereafter NiMH batteries can be topped up any time, even for short periods. BATTERY DISPOSAL Always dispose of depleted batteries using approved disposal methods that protect the environment. KANE-EGA4/5 MANUAL 11...
  • Page 12: General Safety

    Altitude to 2000m • Ambient temperature 0°C -40°C • Maximum relative humidity 80% for temperatures up to 31°C • decreasing linearly to 50%RH at 40°C Mains supply fluctuations not to exceed 10% of the nominal voltage • 12 KANE-EGA4/5 MANUAL...
  • Page 13: First Time Use

    Always check you analyser before use and power on in fresh air - See section 9 on page 22. Press HOME menu to start using your analyser - See section 8 on page 15. & to select what happens next - Press HOME to exit what change. KANE-EGA4/5 MANUAL 13...
  • Page 14: User Interface

    Press STORE key until display shows LOG STORED. To print logged data: Select LOG ON in REPORTS menu Press PRINT key or select desired test from MEASUREMENT MENU and use View Logs Select LOG NO and press PRINT key 14 KANE-EGA4/5 MANUAL...
  • Page 15: Home Menu

    Configure logging parameters and view stored data ON-SCREEN TRENDS Configure and display trend information STATUS Current instrument status, software vertion etc SETUP Change analyser settings and add, manage or delete KANE LINK device TOOLS Manual air and pressure zero, mid-stream finder tool SERVICE Reserved...
  • Page 16: Settings

    Set assumed % of NO2 present in sample for NOx Calculation - 5% default ALARMS Set Toxic Gas Alarm YES / NO Set Battery Low Alarm YES / NO Set Watertrap Check Warning YES / NO Set excess CO Warning YES / NO 16 KANE-EGA4/5 MANUAL...
  • Page 17: Reports

    Press HOME to exit without change MENU ITEM OPTIONS / COMMENTS VIEW COMB. REPORTS View reports VIEW PRS & TEMP REPORTS View reports VIEW AIRFLOW REPORTS View reports VIEW DTHA2 REPORTS View reports DELETE REPORTS Select by report type or all KANE-EGA4/5 MANUAL 17...
  • Page 18: On Screen Trends

    TREND B Parameter TREND C Parameter TREND D Parameter START TREND A Start STATY TREND B Start START TREND C Start START TREND D Start START DUAL TREND AB Start START DUAL TREND CD Start START QUAD TREND Start 18 KANE-EGA4/5 MANUAL...
  • Page 19: Status

    STATUS View current configuration and setup - Use to view each page Press HOME to exit change KANE-EGA4/5 MANUAL 19...
  • Page 20: Setup

    OPERATION DETAIL Enter operator / owner information PRINTER Select IR printer type MANAGE LINK DEVICES Add or remove KANE LINK devices ALARM LEVELS Set alarm trigger levels for each gas sensor - Note alarms set in increments of 25ppm MAIN PURGE...
  • Page 21: Tools

    TOOLS For more accurate measurements MENU ITEMS OPTIONS / COMMENTS MANUAL AIR ZERO Manually trigger Air Zero purge. SERVICE Restricted area for authorized personnel only. KANE-EGA4/5 MANUAL 21...
  • Page 22: Using Your Analyser

    Calibration time counts down in seconds to zero and can be changed to 90, 120, 180 or 300 seconds. NOTE:- 180 seconds is recommended to allow sensors to fully stabilise - anything less may result in toxic and oxygen sensor drift. 22 KANE-EGA4/5 MANUAL...
  • Page 23: Measurement Menu

    NOTE:- Ensure analyser displays correct date & time before making measurement. EXHAUST GAS 10.1 Begins measurement process. & to manage options and start tests Select vehicle fuel type Optional enter vehicle reg Select lambda or AFR Begin measurement Typical exhaust gas analysis screen KANE-EGA4/5 MANUAL 23...
  • Page 24: Temperature

    10.2 TEMPERATURE Start pressure and temperature measurements AIRFLOW, RH & TEMPERATURE 10.3 Your analyser tests airflow, RH & temperature with an optional KANE-DTHA2 wireless anemometer. Requires KANE-DTHA2 connected via KANE LINK - See page 35 DTHA2 SCREEN 10.3.1 Typical KANE-DTHA2 screen when connected...
  • Page 25: A/C & Refrigeration

    A/C & REFRIGERATION 10.4 Your analyser tests A/C & Refrigeration systems with optional KANE LINK devices. When using for example: 2 WPCP temperature pipe clamp probes • 2 WPP1 pressure probes • 1 DTHA2 anemometer • Your analyser simultaneously displays high side / low side pressure &...
  • Page 26: Timed Logs

    EXHAUST GAS AIRFLOW DURATION Choose test duration from 1 to 24 hours INTERVAL Choose sampling interval from 3 to 60 seconds TOTAL SAMPLES Indicates number of samples collected based on DURATION and INTERVAL settings START TEST Begin test 26 KANE-EGA4/5 MANUAL...
  • Page 27: Test Running

    TEST RUNNING 10.5.1 Typical test running screen WIRELESS MODE 10.6 Select KANE LINK or KANE APP modes READING SIZE 10.7 Select text size for task screens KANE-EGA4/5 MANUAL 27...
  • Page 28: Measuring Exhaust Gases

    • Do not put analyser on hot surfaces • Do not exceed analyser water trap max levels • Do not let analyser particle filter become dirty and blocked • Check readings are stable and within expected range. 28 KANE-EGA4/5 MANUAL...
  • Page 29: Regular Checks During Sampling

    Allow analyser to purge in fresh air for at least three minutes or until all toxic sensor readings are below 10ppm. Do not immerse probe in water as this will damage pump and sensors. NOTE: It is good practice to hang probe hose vertically after sampling so condensate drains away. KANE-EGA4/5 MANUAL 29...
  • Page 30: Printouts

    PRINTOUTS Air Conditioning Test Exhaust Gas Test 30 KANE-EGA4/5 MANUAL...
  • Page 31 Temperature Humidity - DTHA2 KANE-EGA4/5 MANUAL 31...
  • Page 32: Water Trap, Particle Filter And Water Stop Filter

    You must replace water stop & particle filters when wet, dirty or your analyser displays LOW FLOW. To replace: Carefully remove Pull reservoir vertically water trap from housing from filter holder Rotate top part of Pull particulate filter filter housing 30° receiver vertically from anti-clockwise water stop filter receiver 32 KANE-EGA4/5 MANUAL...
  • Page 33: Filter

    Particle filter Water stop filter Replace particle Replace water stop filter filter Ensure small o-ring is fitted when replacing water stop filter Replacement part numbers: Water Stop filter: WSF2 Particle filter: PF2 Water trap: SM50675 KANE-EGA4/5 MANUAL 33...
  • Page 34: Dtha2 Anemometer

    - Each serial number must be 10 digits long. If longer use last 10 digits, e.g: enter serial number below using last 10 digits: 2105094301 Other KANE LINK devices can be paired - Contact KANE for more details 34 KANE-EGA4/5 MANUAL...
  • Page 35: Wpp1 Pressure Probe

    Serial Number Use numeric part of serial number to pair your KANE LINK analyser. KANE LINK requires a 10-digit serial number - If shorter, use 0’s to make up to 10 infant of serial number. For example: Enter serial number J12345678 above as 0012345678.
  • Page 36 R11, R12, R22, R123, R134a, R290, R401a, R401b, R402a, R402b, R404a, R406a, R407a, R407c, R408a, R409a, R410a, R414b, R416a, R417a, R420a, R421a, R421b, R422a, R422b, R422d, R424a, R427a, R434a, R437a, R500, R502, R503, R507a, R508b, R600, R718, R744, R1234YF, R1234ZE, R32, R434a, R437a 36 KANE-EGA4/5 MANUAL...
  • Page 37 15 to 90% RH, (non-condensing) Ambient Operating Range -5°C to +50°C/10% to 90% RH non condensing Power Supply (battery Input: 110Vac/220 Vac nominal charger) Output: 12 VDC off load Physical Characteristics Weight Approx. 1.2kg Dimensions 240mm x 165mm x 65mm KANE-EGA4/5 MANUAL 37...
  • Page 38 This declaration of conformity is issued under the sole responsibility of the manufacturer:- Kane International Ltd. Kane House, 11 Bessemer Road, Welwyn Garden City, Hertfordshire, AL10 1GF, UK. Tel: + 1707 375550 Web: www.kane.co.uk The KANE-EGA4/5 is in conformity with the relevant Union harmonization legislation...
  • Page 39 If your analyser is affected by condensation or water ingress, leave running in a warm place with pump ‘ON’ sampling fresh air for up to 3 hours - Connect charger to avoid draining batteries. If you still experience problems please contact KANE Customer Service. Northern Customer Service Southern & International Customer...
  • Page 40 Welcome to KANE CARE KANE CARE is our award winning promise to never let you down or your money back KANE CARE applies to any KANE Analyser Service & Recertification booked online via www.kane.co.uk & www.kanetest.ie - some exclusions apply For KANE CARE International Service &...
  • Page 41 Select FREEPOST for tracked carriage - UK & Ireland mainland only Your analyser will be despatched the same day we receive it… OR YOUR MONEY BACK* *Excludes KANE-EGA, AUTO600, ‘9 series’ analyser & UKAS certificates - Ireland 2 day turnaround KANE-EGA4/5 MANUAL 41...
  • Page 42 International All Inclusive Price KANE CARE Service & Recertification email: sales@kane.co.uk with analyser name & serial number Pay our all inclusive KANE CARE quote Send your analyser & accessories We will return free of charge* after KANE CARE Service & Recertification with 1 year warranty if under 10 years old *Excludes local tax &...
  • Page 43 +44 1707 375550 Email: sales@kane.co.uk Trustpilot KANE and the Kane logo (registered in the UK and elsewhere) are trademarks of Kane Group Limited, used under licence All other marks are trademarks of their respective holders. © 2022 Kane International Limited...
  • Page 44 RECYCLING THIS PRODUCT CONFIRMS WITH THE FOLLOWING PLEASE RECYCLE PACKAGING MADE IN THE UK 44 KANE-EGA4/5 MANUAL...
  • Page 45 Before use, please register on our website www.kane.co.uk Scan the QR code to go directly to Register your product online. Kane International Ltd Kane House, 11 Bessemer Road Welwyn Garden City Hertfordshire Stock No: MAN00426 Rev: 1.00323 MARCH 2023 KANE-EGA4/5 MANUAL 45...

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