Gage Bilt GB745 Instruction Manual
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Gage Bilt GB745 Instruction Manual

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ORIGINAL INSTRUCTIONS
S/N: 3569 AND ABOVE
PLEASE CONTACT GAGE BILT FOR
ALL OTHER SERIAL NUMBERS.
GB745
INSTALLATION TOOL
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR A DISTRIBUTOR NEAR YOU.
GAGE BILT
44766 Centre Court, Clinton Twp., MI. 48038 USA
Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505
MADE in USA
solutions@gagebilt.com / www.gagebilt.com

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Summary of Contents for Gage Bilt GB745

  • Page 1 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. GB745 INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court, Clinton Twp., MI. 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 MADE in USA solutions@gagebilt.com / www.gagebilt.com...

  • Page 2: Table Of Contents

    Troubleshooting / Overhaul ............................... 14-16 Parts Lists ....................................17 DEXRON® III Oil Safety Data (SDS) ............................18 Nose Assembly Selection Chart and Approved Accessories ..................19-24 GB745 INSTALLATION TOOL S/N: 3569 AND ABOVE Rev. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 3: Eu Conformity And Warranty

    GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct. Clinton Twp. Michigan U.S.A. +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN12100-1 & 12100-2 EN748-1:2000+A1 EU REPRESENTATIVE Edgar Hausmann GmbH Förster-Busch-Str.

  • Page 4: Description And Technical Specifications

    Nose Assemblies that were designed for the model 353 installation tool mount directly on the GB745 without the use of an adapter. Nose Assemblies that were designed for the model 352 installation tool will attach to the GB745 with the use of the adapter assembly (745751).

  • Page 5: Description Of Functions

    DESCRIPTION OF FUNCTIONS Head Cylinder Assembly Hanger Pintail Deflector Actuator Assembly-Air Actuator Lever Assembly Handle Assembly Air Inlet GB745 INSTALLATION TOOL S/N: 3569 AND ABOVE Rev. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 6: Warnings

    4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool. GB745 INSTALLATION TOOL S/N: 3569 AND ABOVE Rev. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 7: Principle Of Operation

    Air Piston moves down Air exhaust Air exhaust Pressurized Oil Pressurized Air Unpressurized Oil Unpressurized Air Images may not reflect actual tool GB745 INSTALLATION TOOL S/N: 3569 AND ABOVE Rev. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 8: How To Set-Up The Gb745

    HEAD CYLINDER FASTENER WORK RED SHIPPING PLUG USER QUICK DISCONNECT FITTING AIR INLET ACTUATOR AIR HOSE Image may not reflect actual tool GB745 INSTALLATION TOOL S/N: 3569 AND ABOVE Rev. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 9: How To Use The Gb745

    6. Repeat steps 1-5. 4. Release actuator as soon as fastener breaks. 5. Repeat steps 1-4. Images may not reflect actual tool or fastener GB745 INSTALLATION TOOL S/N: 3569 AND ABOVE Rev. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 10: Maintenance And Hydraulic Thread Preparation

    WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants must be avoided.

  • Page 11: Filling & Bleeding

    Bleeder hole #1 on head cylinder (745366). Button head cap screw (402482) & stat-o-seal (S572) Images may not reflect actual tool. GB745 INSTALLATION TOOL S/N: 3569 AND ABOVE Rev. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 12 Replace stat-o-seal (S572) and button head cap screw (402482) into left hole (stamped #2). The tool is now ready to repeat steps 6 – 14. For your consideration, Gage Bilt offers a depth gage (Pt.# A-1935) to help simplify and more accurately check your tool stroke. Please contact Gage Bilt for more information.

  • Page 13: Stroke Limiter Installation Instructions

    Insert a 3/8” Allan wrench in back of piston (745310) and manually push the piston (745310) full forward until dimension “A” checks correct. Replace stat-o-seal (S572) and button head cap screw (402482) into left hole (stamped #2). Continue bleeding tool by following steps 6 – 14 from filling and bleeding procedure in GB745 manual. GB745 INSTALLATION TOOL S/N: 3569 AND ABOVE Rev.

  • Page 14: Troubleshooting / Overhaul

    Insert and turn 5/8” open end / adjustable wrench and snug tight approximately 1/4-1/2 turn. Re-attach actuator lever assembly (704343) including pin-slotted (400608) to handle assembly (744129). GB745 INSTALLATION TOOL S/N: 3569 AND ABOVE Rev. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 15 Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of Lubriplate® (Gage Bilt part no. 402723) or other lubricant is recommended during reassembly to prevent tearing or distorting of o'rings.
  • Page 16 Valve spring installation tool (744251) will facilitate the proper installation of the spring (744144). Valve sleeve (743144) can be pulled out using valve sleeve removal tool (744152). GB745 INSTALLATION TOOL S/N: 3569 AND ABOVE Rev. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 17: Parts Lists

    When overhauling tool, o’ring (A-287), back-up ring (401101), retaining ring (400936) and spring (50806) must be replaced. Failure to do so could result in SEVERE PERSONAL INJURY! GB745 INSTALLATION TOOL S/N: 3569 AND ABOVE Rev. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 18: Dexron® Iii Oil Safety Data (Sds)

    Use material for its intended purpose or recycle if possible. Oil collection services are available for used oil recycling or disposal. Place contaminated materials in containers and dispose of in a manner consistent with applicable regulations. GB745 INSTALLATION TOOL S/N: 3569 AND ABOVE Rev. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 19: Nose Assembly Selection Chart And Approved Accessories

    GB745 ACCESSORIES Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) NOSE ASSEMBLY SELECTION CHART Grip Gage #269G3 STRAIGHT OFFSET For CHERRYMAX® and CHERRYLOCK® rivets (Sold Separately) (Sold Separately)
  • Page 20 Collar Feeder Cartridges Available in 4” and 8” Lengths Contact Gage Bilt for more information (Sold Separately) Images may not reflect actual collar feeders GB745 INSTALLATION TOOL S/N: 3569 AND ABOVE Rev. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 21 REDUCE FASTENER COSTS  EASY FEED TUBE INSTALLATION Feeder automatically returns to original position for next lockbolt installation. Images may not reflect actual tool GB745 INSTALLATION TOOL S/N: 3569 AND ABOVE Rev. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 22 Feeds collars into feeder tube Contact Gage Bilt for more information. (Sold Separately) Images may not reflect actual feeder bowl or parts GB745 INSTALLATION TOOL S/N: 3569 AND ABOVE Rev. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 23 This page intentionally left blank GB745 INSTALLATION TOOL S/N: 3569 AND ABOVE Rev. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 24 Gage Bilt offers a wide selection of standard and custom kits tailored to your needs. Approved Approved Accessories Cont. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) Catcher Bag-Stem Air Bleeder Assembly...

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