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Gage Bilt GB745SH-5 Original Instructions Manual

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ORIGINAL INSTRUCTIONS
S/N: 1046 AND ABOVE
PLEASE CONTACT GAGE BILT FOR
ALL OTHER SERIAL NUMBERS.
GB745SH-5
INSTALLATION TOOL
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR A DISTRIBUTOR NEAR YOU.
44766 Centre Court, Clinton Twp., MI. 48038 USA
GAGE BILT
Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505
solutions@gagebilt.com / www.gagebilt.com
MADE in USA

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Summary of Contents for Gage Bilt GB745SH-5

  • Page 1 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. GB745SH-5 INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. 44766 Centre Court, Clinton Twp., MI. 48038 USA GAGE BILT Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 solutions@gagebilt.com / www.gagebilt.com...

  • Page 2: Table Of Contents

    Parts Lists .................................... 20-21 DEXRON® III Oil Safety Data (SDS) ............................22 Nose Assembly Selection Chart ............................. 23 Accessories and Alternate Styles ............................. 24-32 GB745SH-5 INSTALLATION TOOL S/N: 1046 AND ABOVE REV. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 3: Eu Conformity And Warranty

    GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct., Clinton Twp., Michigan U.S.A. +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN12100-1 & 12100-2:2010 EN ISO 11148-1:2011 EU REPRESENTATIVE Edgar Hausmann GmbH Förster-Busch-Str.

  • Page 4: Description And Technical Specifications

    It has a .620” (15.75 mm) fastener setting stroke. The GB745SH-5 split handled installation tool operates on 90 to 100 psi (6.2-6.9 bar) of air pressure, with 90 psi. (6.2 bar) providing the maximum efficiency. At 90 psi. (6.2 bar) of air pressure, the GB745SH-5 does not exceed 80 dB(A) and consumes .30 SCF/cycle (8.50 L/cycle).

  • Page 5: Description Of Functions

    Pintail Deflector Hanger Bleed Screw Handle-Split Actuator Lever Assembly Hydraulic “RETURN” Hose Hydraulic “PULL” Hose Air Line Bleed Screw Handle Assembly Air Inlet GB745SH-5 INSTALLATION TOOL S/N: 1046 AND ABOVE REV. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 6: Warnings

    4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool. GB745SH-5 INSTALLATION TOOL S/N: 1046 AND ABOVE REV. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 7: Principle Of Operation

    Air Piston moves down Air exhaust Air exhaust Pressurized Oil Unpressurized Oil Pressurized Air Unpressurized Air Image may not reflect actual tool GB745SH-5 INSTALLATION TOOL S/N: 1046 AND ABOVE REV. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 8: How To Set-Up The Gb745Sh

    HEAD CYLINDER FASTENER WORK ACTUATOR RED SHIPPING PLUG USER QUICK DISCONNECT FITTING AIR INLET AIR HOSE Image may not reflect actual tool GB745SH-5 INSTALLATION TOOL S/N: 1046 AND ABOVE REV. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 9: How To Use The Gb745Sh

    5. Release actuator as soon as fastener breaks. 6. Repeat steps 1-5. 4. Release actuator as soon as fastener breaks. 5. Repeat steps 1-4. GB745SH-5 INSTALLATION TOOL S/N: 1046 AND ABOVE REV. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 10: Maintenance And Hydraulic Thread Preparation

    WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants must be avoided.

  • Page 11: Filling

    #2 *located on far side* ***Keep air hole free from oil*** Hole marked “P” on Manifold Handle (745303) Images may not reflect actual tool. GB745SH-5 INSTALLATION TOOL S/N: 1046 AND ABOVE REV. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 12: Bleeding

    Subtract dimension (A) from dimension (B). If stroke is not consistent within 1/64" (.396 mm) repeat bleeding steps 2-15 until stroke met. For your consideration, Gage Bilt offers a depth gage (Pt.# A-1935) to help simplify and more accurately check your tool stroke.

  • Page 13: Installing Stroke Limiters

    Use CAUTION when removing screws, air bleeder assembly (704153) and fill bottle (745263). Hydraulic oil may be under pressure. Note: • If you are unsure your nose assembly requires a stroke limiter, contact Gage Bilt for assistance. 1. Cycle tool to the rear position and disconnect air. 2. Remove end cap (745616).

  • Page 14: Bleeding Tool Using The Gb946 Powerunit (Standard Bleed)

    “OFF” tool. Oil control valve “ON” Motor Control Switch “ON/OFF” “ON” Pump Hose Adpapter Oil Container GB745SH-5 INSTALLATION TOOL S/N: 1046 AND ABOVE REV. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 15: Bleeding Tool Using The Gb946 Powerunit (Overhaul Bleed)

    “OFF” Oil control valve “ON” Motor Control Switch “ON/OFF” “ON” Pump Hose Adpapter Oil Container GB745SH-5 INSTALLATION TOOL S/N: 1046 AND ABOVE REV. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 16: Troubleshooting

    Replace worn or broken parts. Clean the surface the jaws ride on. Stems lodged side by side in the follower. Disassemble, remove stems, and reassemble. Incorrect follower. GB745SH-5 INSTALLATION TOOL S/N: 1046 AND ABOVE REV. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 17: Overhaul

    Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of Lubriplate® (Gage Bilt part no. 402723) or other lubricant is recommended during reassembly to prevent tearing or distorting of o'rings.
  • Page 18 Insert and turn 5/8” open end wrench / adjustable wrench and snug tight approximately 1/4-1/2 turn. Reattach actuator lever assembly (704343) and pin-slotted (400608). GB745SH-5 INSTALLATION TOOL S/N: 1046 AND ABOVE REV. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 19 Valve spring installation tool (744251) will facilitate the proper installation of the spring (744144). Valve sleeve (743144) can be pulled out using valve sleeve removal tool (744152). GB745SH-5 INSTALLATION TOOL S/N: 1046 AND ABOVE REV. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 20: Parts Lists

    PARTS LIST GB745SH-5 INSTALLATION TOOL S/N: 1046 AND ABOVE REV. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 21 When overhauling tool, o’ring (A-287), back-up ring (401101), retaining ring (400936) and spring (50806) must be replaced. Failure to do so could result in SEVERE PERSONAL INJURY! GB745SH-5 INSTALLATION TOOL S/N: 1046 AND ABOVE REV. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 22: Dexron® Iii Oil Safety Data (Sds)

    Use material for its intended purpose or recycle if possible. Oil collection services are available for used oil recycling or disposal. Place contaminated materials in containers and dispose of in a manner consistent with applicable regulations. GB745SH-5 INSTALLATION TOOL S/N: 1046 AND ABOVE REV. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 23: Nose Assembly Selection Chart

    GB745SH-5 ACCESSORIES Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) NOSE ASSEMBLY SELECTION CHART OFFSET STRAIGHT (Sold Separately) (Sold Separately) FASTENER DIA. STRAIGHT *OFFSET Grip Gage #269G3 4A-745C-23...

  • Page 24: Accessories And Alternate Styles

    Accessories Cont. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) Other adapters available. Contact Gage Bilt for more information. Adapter Assembly Adapter Assembly Adapter Assembly #745751 #353204 #745205...
  • Page 25 Collar Feeder Cartridges Available in 4” and 8” Lengths Contact Gage Bilt for more information (Sold Separately) Images may not reflect actual tools GB745SH-5 INSTALLATION TOOL S/N: 1046 AND ABOVE REV. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 26 STRAIGHT FEED N SWAGE (Sold Separately) For use on Gage Bilt installation CE tools and/or other manufacturer’s CE approved tools of similar design. SWAGING: EASY AS... Operator presents nose to pintail and feeder dispenses collar onto pin. PATENT PENDING STRAIGHT FEED N SWAGE...
  • Page 27 Feeds collars into feeder tube Contact Gage Bilt for more information. (Sold Separately) Images may not reflect actual feeder bowl or parts GB745SH-5 INSTALLATION TOOL S/N: 1046 AND ABOVE REV. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 28 GB745SH-5 ACCESSORIES Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) GB946 FILL/BLEED PUMP For quick and easy bleeding of tools Recommended for high production facilities GB745SH-5 INSTALLATION TOOL S/N: 1046 AND ABOVE REV.
  • Page 29 Hand held weight - 3.00 lbs. (1.36 kg) Entire tool weight - 10.2 lbs. (4.63 kg) Pull load - 6,300 (28.02 kN) GB745SH-5 INSTALLATION TOOL S/N: 1046 AND ABOVE REV. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 30 Stroke - .620" (15.75 mm) Hand held weight - 3.00 lbs. (1.36 kg) Pull load - 4,500 (20 kN) *Tool used with the GB808 powerunit* GB745SH-5 INSTALLATION TOOL S/N: 1046 AND ABOVE REV. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 31 This page intentionally left blank GB745SH-5 INSTALLATION TOOL S/N: 1046 AND ABOVE REV. 6/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 32 Riveter Kits Available (Sold Separately) Gage Bilt offers a wide selection of standard and custom kits tailored to your needs. Contact us for more information. Approved Approved Split Riveter Tool Backpacks For 5ft hose Split System Tools. (Sold Separately) MAGNA-GRIP® IS A REGISTERED TRADEMARK OF ARCONIC INC. TEFLON® IS REGISTERED TRADEMARK OF E.I. DUPONT DE NEMOURS & CO. LUBRIPLATE® IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO.

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