Subscribe to Our Youtube Channel
Related Manuals for Diamond Products CC7574DD
Summary of Contents for Diamond Products CC7574DD
- Page 1 CORE CUT OPERATOR’S MANUAL CC7574DK CC7574DD JULY 2020 Rev.: 20-01 Part #: 1802461...
- Page 2 Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
-
Page 3: Table Of Contents
Table of Contents Introduction ............................. 6 CC7574DK Controls ..........................7 CC7574DK Dimensions .......................... 9 CC7574DK Specifications ........................10 CC7574DD Controls ..........................11 CC7574DD Dimensions ........................13 CC7574DD Specifications ........................14 Safety ..............................15 Safety Alerts ............................15 Proposition 65 ........................... 15 Spark Arrester Requirement ...................... - Page 4 TABLE OF CONTENTS Installing the Blade Guard ......................30 Removing the Blade Guard ......................30 Flange Guard ............................ 30 Installing the Flange Guard ......................30 Removing the Flange Guard ......................30 Diamond Blades ..........................30 Inspecting the Blade ........................31 Blade Speed ..........................
- Page 5 Adding Radiator Fluid – CC7574DK ....................44 Adding Radiator Fluid – CC7574DD ....................44 Changing the Radiator Fluid – CC7574DK ..................44 Changing the Radiator Fluid – CC7574DD ................... 45 Bleeding Air from the Coolant System – CC7574DK ..............45 Hydraulic System ..........................45 Adding Fluid to the Hydraulic Lift Pump ..................
-
Page 6: Introduction
Welcome to the Diamond Products family and thank you for choosing Diamond Products equipment. At Diamond Products we are driven to ensure you are completely satisfied with your product and continually strive to improve our product line so that we can offer you the best possible equipment in the industry. -
Page 7: Cc7574Dk Controls
INTRODUCTION CC7574DK Controls 1. Ignition Switch – Starts the engine and 8. Blade Gearbox Temperature Light – provides power to certain components. Indicates high oil temperature in blade 2. Engine Display Panel – Monitors and gearbox. displays various engine and machine 9. - Page 8 INTRODUCTION 14. Spotlight Switch – Activates spotlight. 24. Spot Light – Illuminates the work area. 15. Water Pump Switch (Optional) – Activates 25. Spot Light Adjustment Knob – Locks the water pump. spot light bar in place. 16. Blade Clutch Switch (DKC Model) – 26.
-
Page 9: Cc7574Dk Dimensions
INTRODUCTION CC7574DK Dimensions CC7574DK Dimensions Inches Millimeters Saw Height 58-1/2 1486 Saw Length – Minimum 1651 Saw Length – Maximum 3632 Handle Extension – Maximum Frame Length 53-3/4 1365 Wheel Base Length 24-1/4 Saw Width 36-1/2 Frame Width Front Wheels Inside Width 20-1/2 Rear Wheels Outside Width 27-1/4... -
Page 10: Cc7574Dk Specifications
INTRODUCTION CC7574DK Specifications CC7574DK Specifications Maximum Cutting Depth 19-3/4” with 48” blade Blade Shaft Diameter 2” Arbor Diameter 1” with single drive pin Blade Shaft Bearings Multiple ball bearings in oil bath Blade Shaft Drive 20 V-belts (four power bands) Blade Mounting Right or left Blade Raise/Lower... -
Page 11: Cc7574Dd Controls
INTRODUCTION CC7574DD Controls 1. Ignition Switch – Starts the engine and 8. Blade Gearbox Temperature Light – provides power to certain components. Indicates high oil temperature in blade 2. Diagnosis Port – Used by service gearbox. personnel to monitor engine parameters. - Page 12 INTRODUCTION 14. Spotlight Switch – Activates spotlight. 22. Spot Light – Illuminates the work area. 15. Water Pump Switch (Optional) – Activates 23. Spot Light Adjustment Knob – Locks the water pump. spot light bar in place. 16. Blade Clutch Switch (DDC Model) – 24.
-
Page 13: Cc7574Dd Dimensions
INTRODUCTION CC7574DD Dimensions CC7475DD Dimensions Inches Millimeters Saw Height 58-1/2 1486 Saw Length – Minimum 1651 Saw Length – Maximum 3632 Handle Extension – Maximum Frame Length 53-3/4 1365 Wheel Base Length 24-1/4 Saw Width 36-1/2 Frame Width Front Wheels Inside Width... -
Page 14: Cc7574Dd Specifications
INTRODUCTION CC7574DD Specifications... -
Page 15: Safety
4442, maintained in effective, working order or the engine Refer to the Diamond Products Parts List for is constructed, equipped, and maintained additional information and part diagrams. Refer... -
Page 16: General Safety
SAFETY PRECAUTIONS DO NOT: General Safety Assume the equipment will remain still Read and understand all safety, • • when in neutral or when parking/stopping operations, and maintenance instructions the equipment on a slope. Chock the provided in this manual prior to operating or wheels to help prevent unnecessary servicing the saw. -
Page 17: Battery And Electrical Safety
SAFETY PRECAUTIONS DO NOT expose yourself or Battery and Electrical Safety • anyone else to the direct line of Ignitable explosive gases are the blade when operating the • emitted from the battery. DO equipment. NOT expose the battery to Always use an appropriate size blade and •... -
Page 18: Fuel Safety
SAFETY PRECAUTIONS Always pivot the front of the Make sure the equipment is in neutral • • blade guard 180° (fully upward) when starting the engine. so the guard does not swing Fill the fuel tank and check the oil level •... -
Page 19: Hydraulic Safety
SAFETY PRECAUTIONS DO NOT allow any person, animal, and/or Transporting Safety • objects in and around the work area while Remove the blade prior to transporting the cutting. • equipment. DO NOT install a blade on the machine • Make sure the truck/trailer is in good, until it is in the cutting area. -
Page 20: Display Panel
Turning the ignition switch to run or start will activate the display panel. A sequence of screens will display on the control panel. First you will see a notation in the upper left corner, “Booting”, followed by Diamond Products logo and then the gauge screen. If one or more of the emergency stop triggers are activated, the E-stop switch is active, coolant level is low, or back panel is open (on certain models) an emergency shutdown window will be displayed. -
Page 21: Soft Keys (Buttons)
DISPLAY PANEL Soft Keys (Buttons) The Soft Key choices are associated with the throttle source. These will appear on the bottom of the display screen and can be selected by pushing the button directly below the soft key. Soft Key Description DPF Commands –... -
Page 22: Status Icons
DISPLAY PANEL Status Icons The Status Icons are color coded and light up when communicating to the operator. Pay close attention to any Status Icons and color if it appears. Status Icon Description Check Engine – Yellow icon is visible if the controller receives a DM1 (Active Diagnostic Trouble Code) message with an amber lamp command. -
Page 23: Main Menu
DISPLAY PANEL Main Menu To return to Main Menu select the soft key below the Arrow or the soft key below Main Menu then The Main Menu is the default gauge screen using the up and down arrows place cursor on (Home). -
Page 24: Main Menu Action Items
DISPLAY PANEL A yellow warning window will display letting you know you are temporarily inhibiting the DPF regeneration. Select the soft key X to close the window. DPF Regeneration Inhibited Main Menu Action Items Press the Main Menu ( ) soft key to view the menu action list. -
Page 25: Active Diagnostics
DISPLAY PANEL Active Diagnostics Use the UP/DOWN soft keys and stop the cursor next to the action item Active Diagnostics. Press to select ( ) soft key .The screen displays active warnings or faults from the ECU. Each diagnostic is shown with the appropriate Suspect Parameter Number (SPN) and Failure Mode Indicator (FMI), Text Description (if available) and the ID/Name of... -
Page 26: User Settings
DISPLAY PANEL User Settings Scroll through the Menu list using the UP/DOWN soft keys, and stop the cursor next to the action item User Settings - Press to select ( ) soft key. The screen displays the following action items: Colors •... -
Page 27: Language
DISPLAY PANEL Language Units Using the UP/DOWN soft keys stop the cursor Using the UP/DOWN soft keys stop the cursor next to the action item, Units. Set your unit next to the action item, Language. Set your language preference using the +/– soft keys. preference using the +/–... -
Page 28: Operating
OPERATING 4. Place a fender washer onto each screw Operating underneath the footrest and secure with a For additional information and detailed lock nut. diagrams on individual saw components, refer 5. Remove the weight bar as necessary. to the CC7574 Parts List in conjunction with this manual. -
Page 29: Control Grip Pushbuttons
OPERATING Adding Fuel Control Grip Pushbuttons 1. Lower the saw to level the frame. The control grip pushbuttons only work with the 2. Turn off the engine and let the saw cool ignition key at Run or with the engine running. down. -
Page 30: Installing The Blade Guard
OPERATING Installing the Blade Guard Flange Guard Always install the blade guard with the blade off Install the flange guard over the blade flange the saw. that is not in use. 1. Holding the blade guard handle, face the Installing the Flange Guard front of the blade guard forward and fit the 1. -
Page 31: Inspecting The Blade
OPERATING Inspecting the Blade WARNING Inspect each blade prior to installation and DO NOT install a blade with the engine discard all damaged blades. Inspect the • running. blades for: Failure to secure the outer flange and • Cracks, nicks, and dents blade may cause parts to loosen or fall •... - Page 32 Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
-
Page 33: Removing The Blade
OPERATING 3. On the pivoted guards, insert the detent pin Removing the Blade through the interlocking barrels on the top of the guard to secure the front of the WARNING guard. DO NOT install a blade with the engine • running. -
Page 34: Engine
OPERATING 7. Carefully fit the outer flange back into the 1. Insert the key into the ignition and turn it to inner flange and/or blade shaft. RUN; leave the key in this position until the 8. Place the lock washer and then the flat main menu appears on the display, then washer onto the blade shaft screw and turn the key to Start and release when the... -
Page 35: Speed Control Lever
The valve is located on the frame lift assembly Supply hose from the discharge of the • directly in front of the operator on the gearbox. CC7574DK and on the right hand side of the frame lift assembly on the CC7574DD. -
Page 36: Cutting Guides
OPERATING Tensioned String Line Water Source Hose 7. Adjust the pointer rod to place the tip 4. Connect water supply hose from the between the tensioned string lines. discharge of the gearbox to the water 8. Retighten both front pointer frame screws. manifold on the blade guard. -
Page 37: Tasks Prior To Cutting
360 degrees to reset. will make the slurry look thick and pasty. 6. Slowly lower the blade into the surface at Refer to the Diamond Products’ Guide for • the start of the cut line for the initial cut. -
Page 38: Continuing A Partial Cut
OPERATING 7. Push the Blade Depth Stop button to the Hood Operation “Set Blade Depth” position. The Blade 1. Pull up and out on rubber latch located on Depth Set light will turn on, which means lower front of hood. the cutting depth is set. -
Page 39: Maintenance
MAINTENANCE After First 50 Hours Maintenance Replace hydraulic oil filter. Failure to read and comply with the • maintenance instructions provided in this Note: This is completed only after the first 50 manual prior to performing maintenance may hours of service, then it is completed every 250 result in serious injuries and/or death, and may hours as scheduled. -
Page 40: Fuel/Water Separator
CC7574DK and on the left side attached to the backward, to the desired setting as necessary. inside of the fuel door on the CC7574DD. 1. Remove the (4) M10-1.5 hex head bolts 1. Locate the drainage cap on the underside from the rear access panel. -
Page 41: Adjusting The Spring Plungers
MAINTENANCE Adjusting the Spring Plungers Drive Alignment Adjust the spring plungers if the speed control Adjusting the Drive Alignment lever feels floppy or loose when moving the Adjust the rear axle when the saw’s drive lever forward and backward, or when the lever alignment is off (saw will not cut in a straight is hard to place into or out of the Stop position. -
Page 42: Replacing The Front Wheels
MAINTENANCE Replacing the Front Wheels 5. Replace the lug nuts and tighten to secure. 6. Replace the hubcap and secure in place Replace the front wheels when they are using a rubber mallet. damaged and/or affecting saw performance. 7. Replace the second rear wheel as directed. 1. -
Page 43: Handlebar Cylinder Rod
Clevis Pin The handlebar cylinder rod must be serviced 4. Connect the two wires to the solenoid block by Diamond Products if the handlebars can be valve according to the wiring diagrams in moved up or down in excess amounts when the CC7574 Parts List. -
Page 44: Battery Type
CC7574DK – Re-insert the hold-down • batter lid over the two tie rod bolts and tighten it using the two ratchet knobs. CC7574DD – Re-attach the hold-down • strap to the buckle and tighten securely. Electrical System... -
Page 45: Adding Radiator Fluid - Cc7574Dk
4. Loosen the drain valve wing nut (below Adding Radiator Fluid – CC7574DD radiator door) and drain the fluid completely. Dispose of the used fluid The coolant system on the CC7574DD is a according to city, state, and federal pressurized system. Care must be taken when regulations. -
Page 46: Changing The Radiator Fluid - Cc7574Dd
5. Tighten the drain valve wing nut to secure. forcefully. 6. Add Deutz approved anti-freeze, as called out in the CC7574DD Parts List, to the Inspect all hydraulic hoses and fittings daily for expansion tank. Fill only to the bottom of leaks. -
Page 47: Adding Hydraulic Fluid To The Hydro Pump Reservoir Tank
MAINTENANCE 4. Add SAE15W-40 oil or an equivalent to just Upper Gearbox below where the fill port extends into the Clean the upper gearbox breather vent (inside hydraulic pump. Do not overfill, as this will breather cap) using compressed air to remove cause oil leakage through the breather cap oil, dirt, and slurry every 100 hours. -
Page 48: Lower Gearbox
MAINTENANCE 1. Lower the saw completely. 2. Open the water drain valve on the heat sink and drain the heat sink completely. 3. Close the water drain valve. Lower Gearbox Clean the lower gearbox breather vent (at end In-Line Oil Suction Filter of vent tube) using compressed air to remove oil, dirt, and slurry every 100 hours. -
Page 49: Installing Belt Sheaves
MAINTENANCE 6. Tighten the nut on both blade drive belt tension bolts down to the engine foot. 7. Retighten the two engine cradle screws. Blade Drive Belts WARNING Turn off the engine prior to servicing the • belts. Use extreme caution when working with •... -
Page 50: In-Line Fuel Filter
MAINTENANCE 2. Loosen the two engine cradle screws. If tensioning the belts, proceed with steps 7– 9. If replacing the belts, continue with steps 3–9. 3. Loosen the nut away from the engine foot on both blade drive belt tension bolts. 4. -
Page 51: Cleaning The Engine
MAINTENANCE Cleaning the Engine 5. Drain oil completely and dispose of according to city, state and federal Clean and wipe down the engine’s exterior, regulations. fans, and guards daily to prevent high 6. Shut oil drain valve and replace red plastic operating temperatures. -
Page 52: Cleaning/Replacing The Outer Primary Filter
MAINTENANCE Cleaning/Replacing the Outer Primary Filter Service the outer primary filter according to the restriction indicator service bar. Replace the filter annually. DO NOT operate the saw without the filter installed. 1. Pull out the tab on the air cleaner housing end cover. -
Page 53: Storing
MAINTENANCE Remove the battery and bring to a recycling • facility; many battery retailers also accept old batteries. Transport the saw to a salvage yard or • recycling facility. Engine Regeneration The engine is installed with a Diesel Particulate Filter (DPF). A DPF is a device designed to remove diesel particulate matter or soot from the exhaust gas of the diesel engine. -
Page 54: Active Regeneration
MAINTENANCE 1. Reset the “Regen Settings” in the Utilities menu to “Uninhibit Regen”. This will allow for a passive regeneration to occur without further action from the operator. 2. Cancel out of the regeneration process and return to the Home screen. This will not allow for a passive regeneration to occur Regeneration Level 2 Orange Caution and the DPF will continue to build up diesel... -
Page 55: Cold Weather Parked Regeneration
MAINTENANCE facility and the ECU will need to be reset by a qualified engine or OEM technician. Whenever a successful regeneration occurs, a green “Completed” pop-up message will appear on the control screen: Regeneration Level 3 Red Caution Screen 2 When this pop-up message appears, the operator can choose one of two options: Regeneration Complete... - Page 56 MAINTENANCE 1. To conduct a parked regeneration of the 6. Use the UP/DOWN arrows to maneuver DPF the following conditions must be met: through the screens until the “Request Regen” soft key appears. Machine is in a safe area with the •...
-
Page 57: Daily Maintenance Task Chart
REFERENCE Appendix A Daily Maintenance Task Chart Daily Maintenance Task Chart Date Inspect all belts for tension and wear. Replace or tension as necessar y . Inspect the saw for damages, Tighten loose nuts, screws, and bolts. -
Page 58: Troubleshooting The Cc7574Dk
REFERENCE Appendix B Troubleshooting the CC7574DK Troubleshooting the CC7574DK Symptom Problem Solution Out of Fuel? Fill fuel tank. Fuel lines clogged? Unclog or replace fuel lines. Air in fuel lines? Bleed fuel lines. 1. Engine will not start. Worn out battery? Charge or replace battery. -
Page 59: Troubleshooting The Cc7574Dd
REFERENCE Troubleshooting the CC7574DD Troubleshooting the CC7574DD Symptom Problem Solution Out of Fuel? Fill fuel tank. Fuel lines clogged? Unclog or replace fuel lines. Air in fuel lines? Bleed fuel lines. 1. Engine will not start. Worn out battery? Charge or replace battery. - Page 60 REFERENCE Troubleshooting the CC7574DD Symptom Problem Solution Drive alignment off? Adjust rear axle adjustment bolt. 8. Blade does not cut Excessive force used when Reduce forward speed. DO NOT twist straight. sawin g ? blade from side to side. Wrong blade? Contact Discount-equipment.
-
Page 61: Additional References
• A Guide for Professional Concrete Cutters • Training Manual – Introduction to Diamond Blades, Bits, and Equipment • Diamond Products’ Equipment Catalog • Discount-equipment’ Website (www.discount-equipment.com) • 3. Concrete Sawing and Drilling Association (www.csda.org) The CSDA has many helpful concrete cutting publications available to members and •... -
Page 62: Model And Serial Numbers
REFERENCE Appendix D Model and Serial Numbers Record the saw’s serial number below for future reference and customer service purposes. Serial Number Record the engine’s model and serial numbers below for future reference and customer service purposes. Model Number Serial Number... - Page 63 EQUIPMENT AND PARTS WARRANTY Discount-equipment warrants all equipment sold by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer. The responsibility of Discount-equipment under this Warranty is limited to replacement or repair of defective parts, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer.
- Page 64 Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
Need help?
Do you have a question about the CC7574DD and is the answer not in the manual?
Questions and answers