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Summary of Contents for Diamond Products CC6571
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Page 1: Concrete Saw
CONCRETE SAW OPERATOR’S MANUAL MODELS CC6571 and CC6571-3 May 2015 Part # 1804004... - Page 2 CC6571 - CC6571-3 Concrete Saw Manual...
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Page 3: Table Of Contents
Parked Regeneration Ready ........ 33 Dimensions ..............14 Regeneration Message Levels ......36 Specifications ..............15 Engine ..............37 Operating the CC6571 and CC6571-3 ......16 Ignition Switch ............37 Handlebars ..............16 Starting the Engine ..........37 Adjusting the Handlebars ........16 Stopping the Engine .......... - Page 4 Storing ............... 57 Disposal ..............57 References ..............58 Appendix A ..............58 Model and Serial Numbers ........58 Appendix B ..............59 Daily Maintenance Task Chart ......59 Appendix C ............... 60 Troubleshooting ............ 60 CC6571 - CC6571-3 Concrete Saw Manual...
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Page 5: Safety Precautions
Safety Precautions Proposition 65 WARNING Operate the CC6571 Concrete Saw and CC6571-3 Engine exhaust and some of its Concrete Saw and all of their components constituents are known to the according to this manual. Failure to comply with State of California to cause... -
Page 6: General Safety
• Service the saw until it has cooled down. • All non-routine maintenance tasks should • Service the saw with the engine running (unless be performed by an authorized service stated otherwise). center. CC6571 - CC6571-3 Concrete Saw Manual... -
Page 7: Battery And Electrical Safety
DO NOT install or remove a blade with the cutting. engine/motor running. • • When pivoting the front of the blade guard, Keep all body parts away from rotating blades. raise/lower it cautiously and slowly to avoid serious injuries. CC6571 - CC6571-3 Concrete Saw Manual... -
Page 8: Fuel Safety
• Refer to the engine manual for recommended melt parts or possibly explode when used to oil. help start the engine. • Always know how to turn off the engine quickly for emergency purposes. CC6571 - CC6571-3 Concrete Saw Manual... -
Page 9: Cutting Safety
(DOT) for additional information on proper operating the saw. transportation techniques and truck/trailer • Over-tensioning the belts may damage the requirements. power take-off (PTO). Under-tensioning the belts may cause slippage, shorter belt life, and/or poor saw performance. CC6571 - CC6571-3 Concrete Saw Manual... -
Page 10: Lifting Safety
Secure the appropriate hoisting cables, straps, and/or chains to the saw’s designated lift points prior to hoisting. DO NOT attempt to lift the saw irresponsibly and/or improperly. CC6571 - CC6571-3 Concrete Saw Manual... -
Page 11: Introducing The Cc6571
Introducing the CC6571 Components Figure 1: Side Views of CC6571 1. Frame Upright 14. ECU 28. PTO 2. Instrument Panel 15. Lift Frame 29. Rotary Tensioner 3. Control Lever 16. Frame Base 30. Transmission 4. Control Grip 17. Rear Drive Assembly Jackshaft 5. -
Page 12: Introducing The Cc6571-3
Introducing the CC6571-3 Components Figure 2: Side Views of CC6571-3 1. Frame Upright 14. Air Intake 28. Engine Assembly 2. Instrument Panel 15. ECU 29. PTO 3. Control Lever 16. Lift Frame 30. Rotary Tensioner 4. Control Grip 17. Frame Base 31. -
Page 13: Controls
Controls Figure 3: Saw Controls 1. Ignition Switch–Starts engine. 2. Engine Throttle Rocker–Increases and decreases engine speed/blade speed (RPM). 3. Engine Display Panel – Displays specific engine information, speed (RPM), fuel level, DPF regeneration, etc. 4. Parking Brake Lever. 5. Air Cleaner Restriction Indicator – Determines when to service air cleaner. 6. -
Page 14: Dimensions
Dimensions Figure 4: Side and Bottom View... -
Page 15: Specifications
Specifications Table 1: Saw Specifications Maximum Cutting Depth 17-3/4” with 42” blade Blade Shaft Diameter 2” Arbor Diameter 1” with driven pin Blade Shaft Bearings Oil Filled Blade Shaft Drive 10 V-Belts Blade Mounting Right or left Blade Raise/Lower Electro-hydraulic pump Blade Coolant Dual multi-spray water tubes Blade Guard Attachment... -
Page 16: Operating The Cc6571 And Cc6571-3
Operating the CC6571 and CC6571-3 e. Place the looped end of string into a gullet on the backside of the blade. Place one string line up against the backside of Handlebars the blade and one string line up against the The handlebars help the operator guide and front side of the blade. -
Page 17: Adjusting The Rear Pointers
Use protective eyewear or a face shield, and avoid contact with the skin when handling a battery. The saw contains a charged battery with one positive battery cable lead and one negative battery cable lead. CC6571 - CC6571-3 Concrete Saw Manual... -
Page 18: Blade Speed
Blade Speed CAUTION Refer to the CC6571 or CC6571-3 RPM Chart, the Wear gloves and be alert to the surrounding blade, or the blade packaging information for the environment when handling blades. recommended blade speeds when cutting. DO NOT exceed the maximum recommended blade speed. -
Page 19: Removing The Blade
Place the blade in the appropriate storage location. Figure 14: Inserting the Outer Flange e. Inspect the bolt, outer flange, inner flange, and inner flange alignment pin hole for visible CC6571 - CC6571-3 Concrete Saw Manual... -
Page 20: Blade Guard
Use the handle on the blade guard to rock the guard back and forth while lifting the guard off of the tapered blade guard mount. Figure 16: Lowering the Guard CC6571 - CC6571-3 Concrete Saw Manual... -
Page 21: Flange Guard
Flange Guard supply for adequate pressure and flow before cutting. Installing the Flange Guard Using the Water Supply a. Remove the lock pin from the tapered blade guard mount hole. a. Connect the water source hose to the horizontal hose fitting on the left side of the saw. b. -
Page 22: Water Safety Switch
Water Safety Switch Lowering Speed The water safety switch (optional item) turns the Option 1: The lowering speed metering valve engine off when the system detects insufficient (optional item) changes the saw’s lowering speed. water pressure. Turn on the switch just before Turn the valve counterclockwise to increase the cutting to activate the safety feature. -
Page 23: Forward Control
Forward Control Disengaging the Transmission Push the speed control lever forward to the desired 1. Place the speed control lever at Neutral. traveling speed. The maximum speed the saw will 2. Slide the transmission engagement lever over move forward, at full throttle, is 200 ft. /min. and out of the Engage slot, and down and into the Disengage slot. -
Page 24: Fuel System
If over filled fuel may seep out from the fuel control panel. First you will see a notation in the upper cap vent when the saw is raised. left corner, Booting…, next the Diamond Products logo displays and the yellow Diesel Particulate Filter (DPF) Adding Fuel pop-up message. -
Page 25: Soft Keys (Buttons)
Soft Keys (Buttons) The Soft Key choices are associated with the throttle source. These will appear on the bottom of the display screen and can be selected by pushing the button directly below the soft key. Soft Key Description Set Points – Requested RPM idle speed, quick set point. DPF Commands –... -
Page 26: Status Icons
Status Icons The Status Icons are color coded and light up when communicating to the operator. Pay close attention to any Status Icons and its color that may appear. Status Icon Description Check Engine – Yellow icon is visible if the controller receives a DM1 (Active Diagnostic Trouble Code) message with an amber lamp command. -
Page 27: Main Menu
Main Menu The Main Menu is the default Gauge Screen (Home). There are three soft key options available from the Main Menu: Arrow DPF Commands Main Menu Soft Key Figure 32: Engine/Tach RPM and DPF Gauge The RPM gauge displays engine RPM with the red arrow and the blade RPM with the red line pointer. - Page 28 Figure 36: Un-inhibit Regen Figure 34 DPF Command Display Screen will display following warning. Set Points – Not available. Select one of the Select soft key under the X to clear screen. softkeys to return to Main Menu. Figure 37: Un-inhibit Regen Warning Figure 35: Soft Keys to Return to Main Menu The Main Menu will appear and the screen will display...
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Page 29: Main Menu Action Items
Diagnostics Main Menu Action Items The screen displays the following items: • Press the Main Menu ( ) soft key to view the menu Active Diagnostics • action list. Scroll through the Main Menu action list on Logged Diagnostics two screens, using the Up/Down soft keys to maneuver the cursor to the action item you want to select To select the action press the soft key under the circle Gauges (Main Menu default screen) -
Page 30: System Information
10-second delay if digital input 3 receives the signal from the sensor, the display generates the internal diagnostic trouble code (DTC): SPN 97 FMI 0 as shown in the following image. Figure 45: Logged Diagnostics NOTE: Select the Freeze Frame Button to request the freeze frame data from the ECU when faults are present. -
Page 31: Lamp Information
Lamp Information Machine is inhibiting DPF regeneration: Scroll through the Menu list using the UP/DOWN soft keys, and stop the cursor next to the action item Lamp Info. Press the select soft key. This screen shows the Diesel Particulate Filter (DPF) Lamp symbols and provides a description and cautionary information for each symbol. - Page 32 Colors - Use the UP/DOWN soft keys, and stop the cursor next to the action item, Colors. Set your preference for day or night vision by using the +/– soft keys. To exit the screen select the Main Menu )soft key and the Select ( )soft key.
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Page 33: Automatic Shutdown
The display will show a message in a blue pop-up once Units - Use the UP/DOWN soft keys, and stop the all conditions allowing a parked regeneration to occur cursor next to the action item Units. Set your unit are met: •... - Page 34 using the UP/DOWN soft keys to maneuver through the If the operator would like to complete a Parked entire message. Regeneration: 1. Move the machine to a safe location. 2. Put the machine in park/disengage. 3. Return the engine to low idle speed. 4.
- Page 35 Once the Parked Regeneration has started it can be shutdown by pressing the Stop Regen soft key. However, do not shut down unless it is absolutely necessary. Figure 60: Parked Regeneration Complete Message Figure 59: Stop Regen Soft Key Parked Regeneration is complete when the controller screen shows the following green pop-up message.
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Page 36: Regeneration Message Levels
Regeneration Message Levels Please pay attention to all messages on the controller for the safety of personnel and to prevent engine and property damage if DPF regeneration is needed. Regen Level 1 (Yellow) Regen Level 3 (Red) Regen Level 2 (Orange) Regen Level 4 (Red) Regen Complete (Green) Regen Level 5 (Red) -
Page 37: Engine
DO NOT allow the starter motor to run continuously for more than 20 seconds. Refer to the engine manual if the engine does not start after two attempts 1 7 T CC6571 - CC6571-3 Concrete Saw Manual... -
Page 38: Stopping The Engine
Raise the blade to provide proper clearance maximum efficiency. DO NOT exceed the between the blade and the ground when maximum recommended blade RPM when maneuvering the saw. operating the saw. (Refer to the Blade CC6571 - CC6571-3 Concrete Saw Manual... -
Page 39: Making A Cut
Align the front pointer with the blade. Clearly mark the cutting line. The work area should not contain buried or embedded electrical, gas, or water lines. Turn off all electricity, gas, and water in and around the work area prior to cutting. Making a Cut a. -
Page 40: Engaging The Parking Brake
Figure 66: Parking Brake Engaging the Parking Brake Slide the brake lever over and out of the Disengage slot and down and into the Engage slot. Engaging the parking brake will light up the green letter P on the display panel. Disengaging the Parking Brake Slide the brake lever over and out of the Engage slot and up and into the Disengage slot. -
Page 41: Maintaining The Cc6571 And Cc6571-3
500 Hours • Change engine oil, only use 15W-40 API Refer to the CC6571 and CC6571-3 Parts’ Lists for CJ-4 (or higher). additional information and part diagrams when • Replace oil filter cartridge. -
Page 42: Rear Axle
Place the setscrew into the inner flange battery. setscrew hole and tighten to secure. Battery Type 12 Volt, Group 24 Rear Wheels Inspect the rear wheels regularly for damages or wear and replace as necessary. CC6571 - CC6571-3 Concrete Saw Manual... -
Page 43: Servicing The Battery
8. Reconnect the negative battery cable lead to the negative battery terminal and replace the battery boot. 9. Fit the battery support brace over the battery and retighten the nuts to secure the brace. Figure 71: Circuit Breaker and Relays CC6571 - CC6571-3 Concrete Saw Manual... -
Page 44: Magnetic Sensor
Magnetic Sensor Replacing the Magnetic Sensor The magnetic sensor transfers the blade RPM to the blade tachometer/hour meter. If the blade a. Disconnect the battery. tachometer/hour meter remains at zero when b. Disconnect the magnetic sensor’s two-wire operating the saw, the magnetic sensor needs to connector. -
Page 45: Restriction Indicator
the filter. DO NOT operate the saw without the filter installed. Restriction Indicator a. Pull out the tab on the air cleaner’s end cover. Figure 74: Restriction Indicator 1. Service the air cleaner when the restriction indicator turns red. Figure 76: End Cover Tab 2. -
Page 46: Replacing The Inner Safety Filter
Figure 78: Inner Safety Filter Figure 77: Outer Primary Filter Place the outer primary filter into the air cleaner g. Place the end cover tightly up against the ridge (over the inner safety filter) and gently push the at the end of the air cleaner. filter into the unit until it feels secure. -
Page 47: Drive Alignment
c. Remove tools from the area. Start the engine to check the speed control lever for accuracy. d. Turn the engine off and readjust the threaded nuts as necessary. e. Adjust the cap screw at the speed control lever’s pivot point to change the amount of friction felt when moving the speed control lever. -
Page 48: Changing Oil - Three Speed
Figure 84: ½ʺ Casing Drain Plug 4. Remove the 3/8” overflow pipe plug from the Figure 82 Single Speed Blade Shaft right hand side cover of the transmission. Assembly A – Casing vent line B – Oil drain plug 8. Add automatic transmission fluid into the expansion tank up to the Full Cold line. -
Page 49: Draining Heat Exchanger - Freezing Temps
N ote: Filling the oil up 1 7 T to the opening of the pipe will cause fluid to leak from the cap when lowering the saw. Fill the oil to just below where the pipe begins to extend CC6571 - CC6571-3 Concrete Saw Manual... -
Page 50: Rear Drive Transmission
Touch the sonic tension meter sensor (can be Figure 89: Transmission Setscrew ordered through Diamond Products) to the midpoint d. Turn the setscrew clockwise to push the of the longest belt section and strum the belt. -
Page 51: Adjusting The Blade Drive Belts
Adjusting the Blade Drive Belts Three Speed Inspect the belts for fraying, stress cracks, Single Speed and/or breakage and replace immediately if a. Inspect the belts for fraying, stress cracks, there are damages. and/or breakage and replace immediately if Test the belt tension. Proceed to step 3 if the there are damages. -
Page 52: Replacing The Blade Drive Belts
Replacing the Blade Drive Belts Single Speed 1. Locate the belt guard on the left side of the saw. Loosen and remove the seven hex head cap screw and bolts located on the side and rear of saw. Remove belt guard. 2. -
Page 53: Primary Transmission V-Belt
Once the blade drive belts are tightened properly, lock the detent pin. Turn detent pin until it snaps back into place. Replace belt guard and retighten the seven hex head cap screw and bolts. Primary Transmission V-Belt Inspect the V-belt regularly for fraying, stress cracks, and/or breakage and replace immediately if there are damages. -
Page 54: Secondary Transmission V-Belt
Secondary Transmission V-Belt release the knob. The tensioner arm should hang down in the 6:00 position. Inspect the V-belt regularly for fraying, stress c. Turn the rotary tensioner knob cracks, and/or breakage and replace immediately if counterclockwise until a light spring pressure is there are damages. -
Page 55: Replacing The Rotary Tensioner
Retighten the lock nut and repeat step 6. d. Place the rotary tensioner spacer onto the hex Repeat steps 7–9 to readjust the tensioner as head cap screw on the front side of the inner necessary. ring support. Check all screws for tightness before operating e. -
Page 56: Engine
Check for any dust and dirt between radiator fins and tube, wash away with running water. 3. Refer to your engine manual for radiator maintenance. CC6571 - CC6571-3 Concrete Saw Manual... -
Page 57: In-Line Fuel Filter
In-Line Fuel Filter Storing Complete the tasks listed below prior to storing the Replace the in-line fuel filter every 250 to 500 hours saw for longer time frames: depending on the amount of sediment in the filter. • Lower the saw completely to remove strain on the lifting mechanism. -
Page 58: References
References Appendix A Model and Serial Numbers Record the saw’s serial number below for future reference and customer service purposes. Serial Number Record the engine’s model and serial numbers below for future reference and customer service purposes. Model Number Serial Number... -
Page 59: Daily Maintenance Task Chart
Appendix B Daily Maintenance Task Chart Table 3: Daily Maintenance Task Chart Date Inspect belts daily for tension and wear and replace and/or re-tension as necessary. Inspect saw for damages. Tighten loose nuts and bolts. Check fuel level and fill as necessary. -
Page 60: Troubleshooting
Appendix C Troubleshooting Table 4: Troubleshooting Symptom Problem Solution Emergency stop button activated? Pull up on emergency stop button. Optional water safety switch On? Set water safety switch to Off. Out of fuel? Check for fuel in tank. Fuel filter or fuel lines clogged? Replace fuel filter or fuel lines. - Page 61 Table 5: Troubleshooting (cont.) Symptom Problem Solution Misaligned rear axle? Adjust rear axle alignment. Excessive force applied while Reduce forward speed. sawing? Blade does not cut straight. Contact dealer or manufacturer of Wrong blade for application? blade. Check belt tension on a regular Loose belts causing slippage? basis.
- Page 62 Appendix D Additional Resources 1. Diamond Products (www.diamondproducts.com) • CC6571 Concrete Saw Parts List, Ohio 2015 • CC6571-3 Concrete Saw Parts List, Ohio, 2015 • A Guide for Professional Concrete Cutters • Training Manual – Introduction to Diamond Blades, Bits, and Equipment •...
- Page 63 Intentionally Blank...
- Page 64 (1) year from the date of shipment to Customer. The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio...
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