Diamond Products CCE0900 Operator's Manual
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Diamond Products CCE0900 Operator's Manual

Core cut concrete saw
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CORE CUT
CONCRETE SAW
OPPERATORS MANUAL
MODEL
CCE0900
MARCH 2020

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Summary of Contents for Diamond Products CCE0900

  • Page 1 CORE CUT CONCRETE SAW OPPERATORS MANUAL MODEL CCE0900 MARCH 2020...
  • Page 2 Intentionally Blank...

  • Page 3: Table Of Contents

    Handlebars ............18 Transporting Safety........... 6 Part Lubrication ..........18 Lifting Safety ............6 Blade Shaft ............18 Introducing the CCE0900 ........5 Axle ..............19 CCE0900 Components ........7 Adjustment Shaft ..........19 Inner Blade Flange .......... 19 Controls.

  • Page 4: Safety Precautions

    Safety Precautions Proposition 65 Operate the CCE0900 Concrete Saw and all of their components according to this manual. Failure to comply with and understand the following safety, WARNING operations, and maintenance instructions can result Engine exhaust and some of its in serious injuries and/or death.

  • Page 5: General Safety

    DO NOT (cont.): General Safety Operate the saw when feeling ill or fatigued Read and understand all of the safety, Operate the saw under the influence of drugs operations, and maintenance instructions in this and/or alcohol. manual prior to operating or performing Operate the saw on extremely steep slopes.

  • Page 6: Blade Guard Safety

    DO NOT use a blade for cutting that is rated Move the saw away from the fueling area prior to starting the engine. with a lower maximum operating speed than the blade shaft speed. Drain the fuel tank and fuel lines for longer storage periods.

  • Page 7: Cutting Safety

    Let the engine/motor cool prior to performing Over-tensioning the belts may damage the maintenance. engine crankshaft. Under-tensioning the belts Handle hot oil carefully when changing the may cause shorter belt life and/or poor saw engine oil. performance. Squealing belts indicate looseness. DO NOT perform maintenance with the engine/motor running unless stated otherwise.

  • Page 8: Cce0900 Components

    CCE0900 Components 1. Handlebars 9. Air Filter 2. Instrument Panel 10. Blade Guard 3. Water Supply 11. Front Wheel 4. Fuel Tank 12. Front Pointer 5. Engine 6. Flange Guard 7. Rear wheels 8. Muffler...

  • Page 9: Controls

    Controls Controls Shown Above: Controls not Shown Above: 1. Handwheel–Raises/lowers saw and blade. 1. Water Valve–Controls water flow to blade. 2. Index Plunger–Locks/unlocks handwheel. 2. Engine/Stop Switch–Actuate in order to 3. E-Stop Pushbutton–Stops engine start/stop engine. 3. Recoil Starter–Starts engine. 4.

  • Page 10: Specifications

    Specifications Table 3: CCE0900 Specifications Maximum Cutting Depth with 20” Blade 7-5/8” Blade Shaft RPM 2,600 Blade Shaft Diameter 1-1/4” Arbor Diameter 1” with single alignment pin Blade Shaft Bearings Self-aligning pillow block bearings Blade Shaft Drive One 280J V-ribbed belt...

  • Page 11: Operating The Cce0900

    Operating the CCE0900 Handlebars The handlebars help the operator guide and Front Pointer maneuver the saw. The front pointer helps the operator follow the Adjusting the Handlebars cutting line. Adjusting the Front Pointer 1. Remove the looped end of the shorter pointer 1.

  • Page 12: Diamond Blades

    Diamond Blades Wrench Use the wrench when installing or removing a blade. Apply force to the opposite end of the WARNING wrench and tighten the blade shaft nut/screw to 50 DO NOT exceed the ft-lb (67.8 Nm) to properly secure the outer flange blade’s maximum and blade.

  • Page 13: Removing The Blade

    9. Slightly rotate the outer flange and blade backward to eliminate backlash (looseness) between parts. 10. Fit the blade shaft screw into the threads in the blade shaft 11. Tighten the nut/screw by hand. Slowly lower the blade until it touches the ground. Figure 11: Separating the Flanges 4.

  • Page 14: Blade Guard

    4. Carefully remove the outer flange from the inner flange alignment pinhole and blade, and then 2. Connect the water supply hose to the blade remove the flange from the blade shaft. guard. 5. Remove the blade from the blade shaft. Place 3.

  • Page 15: Handwheel

    1. Lower the saw so the engine is level. 2. Stop the engine and let the saw cool down. 3. Remove the fuel tank cap. CCE0900 Handwheel Raising the Saw 1. Pull out the index plunger and turn it 90° to remove from the plunger groove.

  • Page 16: Storage

    Storage Refer to the engine manual for fuel recommendations when storing the saw. Engine Tasks Prior to Starting the Engine/Motor Make sure to complete the following tasks prior to Refer to the engine/motor manual as the primary starting the engine/motor: source for information.

  • Page 17: Concrete Cutting

    Concrete Cutting Making a Cut WARNING 1. Turn on the water valve. Note: Always have a DO NOT expose yourself or proper water pressure and flow when cutting. anyone else to the direct line 2. Align the blade and front pointer with the cutting of the blade when cutting.

  • Page 18: Maintaining The Cce0900

    Inspect saw for damages. Tighten loose nuts and bolts. Refer to the Diamond Products’ Parts List for Clean air filter daily, or two to three times daily additional information and part diagrams when when dry cutting (see engine manual).

  • Page 19: Axle

    Axle Wheels Lubricate both flange block bearing grease fittings every 40 hours of operation. WARNING Adjustment Shaft Raise the saw to a proper height for easy access when Lubricate the adjustment shaft grease fitting every working underneath the saw, 100 hours of operation. Lubricate the adjustment and place jack stands or shaft flange block bearing grease fitting every 100 blocks under frame edges at the front and...

  • Page 20: Rear Wheels

    Note: Over-tensioning the belts may damage the engine crankshaft. Under-tensioning the belts may 7. Repeat steps 2–6 to replace the second wheel. cause shorter belt life and/or poor saw performance. Squealing belts indicate looseness. Rear Wheels Inspect the rear wheels regularly for damages or Tensioning the Blade Drive Belts wear and replace as necessary.

  • Page 21: Replacing The Blade Drive Belts

    Engine/Motor 6. Readjust the nut as necessary to reach the WARNING required tension setting. Refer to the Index for Let the engine/motor cool the belt tension settings. DO NOT exceed the down prior to performing manufacturer’s tension setting. maintenance. 7. Retighten the four nuts to secure the engine/motor, adapter plate, or adapter mounts.

  • Page 22: Index

    Index Serial Tags Serial Tag Record the saw’s serial number below for future reference and customer service purposes. Serial Number Engine/Motor Serial Tag Record the engine’s model and serial numbers below for future reference and customer service purposes. Model Number Serial Number...

  • Page 23: Daily Maintenance Task Chart

    Daily Maintenance Task Chart Table 7: Daily Maintenance Task Chart Date Lubricate blade shaft bearing grease fittings daily, or two to three times daily when dry cutting. Inspect belts after first four hours of use, and then daily for tension and wear. Replace or re-tension as necessary.

  • Page 24: Belt Tension Settings

    Belt Tension Settings Belt Tension Engine Type Belt Tension Setting 9HP Robin-Subaru 8HP Honda GX270 Type 280J Groove 0.11 in. at 0.6 lb Force 11HP Honda GX390 above when force (lb.) listed in chart above is applied to belt using...

  • Page 25: Troubleshooting

    Troubleshooting Table 10: Saw Troubleshooting Symptom Problem Solution Pull index plunger out to move 1. Saw will not raise. Index plunger in? handwheel. Pull index plunger out to move 2. Saw will not lower. Index plunger in? handwheel. Excessive force applied while Reduce forward speed.

  • Page 26: References

    References 1. Diamond Products ( www.diamondproducts.com CC1200 Concrete Saw Parts List; Ohio, 2005 CC1300XL Concrete Saw Parts List; Ohio, 2007 Additional Resources 1. Diamond Products A Guide for Professional Concrete Cutters Training Manual–Introduction to Diamond Blades, Bits, and Equipment Diamond Products’ Equipment Catalog Diamond Products’...
  • Page 27 Proposition 65 State of California Warning ! Engine exhaust and some its constituents are known to the State of California to cause cancer, birth defects, and/or other reproductive harm. Notification of Spark Arrester Requirement for State of California It is a violation of Section 4442 or 4443 to use or operate the engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order or the engine...
  • Page 28 Customer. The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer.

This manual is also suitable for:

Cc1200Cc1300xl

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