Related Manuals for Diamond Products EZ-RIDER CC7800
Summary of Contents for Diamond Products EZ-RIDER CC7800
- Page 1 DIAMOND PRODUCTS CONCRETE SAW OWNERS MANUAL MODEL: CC7800 EZ-RIDER (September 2007) PART#: 1801107...
- Page 2 WARNING The engine exhaust from this product Contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
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Page 3: Table Of Contents
Table of Contents Table of Contents ......................3 Shipping Papers and Information ................4 Safety Notes ........................ 5 Operating Procedures ....................6 Controls and Their Functions ..................7 Controls and Their Functions (continued) ..............8 Controls and Their Functions (continued) ..............9 Break-in Period and Fluid Capacities ................. -
Page 4: Shipping Papers And Information
Hydraulic Power Unit IMPORTANT: This manual contains the basic information required to operate, maintain, and repair the DIAMOND PRODUCTS saw you have purchased. The use of this manual insures accurate adjustments, operation, and proper lubrication of your equipment. Please keep it handy. -
Page 5: Safety Notes
Safety Notes PLEASE READ AND UNDERSTAND ENTIRE OPERATORS MANUAL BEFORE PROCEEDING WARNING: Protective clothing must be worn. Refer to ANSI Regulations. 1. Wear long pants. 2. Wear heavy leather boots or shoes. 3. Wear a protective face shield. 4. Wear a respirator. 5. -
Page 6: Operating Procedures
7. Turn blade safety switch to the "off" position for starting engine. 8. Start the engine according to the Deutz and DIAMOND PRODUCTS manuals. 9. After the Engine is warmed up, set the engine to the proper RPM for the blade you are using. -
Page 7: Controls And Their Functions
Controls and Their Functions 1. Switches: Blade Safety Switch (optional): This switch can be used to override the low water safety feature. "ON" to activate low water safety, "OFF" for starting and to override low water safety. Light Switch: Toggle to turn on front or rear lights, toggle to turn lights off. 2. -
Page 8: Controls And Their Functions (Continued)
Controls and Their Functions (continued) 8. Steering Wheel: When driving saw forward, turn wheel clockwise to turn saw to the right - turn wheel counter-clockwise to turn saw to the left. Wheel is mounted on pivoting mount. To adjust angle of wheel, loosen handle bolt, move up/down, then retighten handle bolt. -
Page 9: Controls And Their Functions (Continued)
Controls and Their Functions (continued) 14. Blade Elevation Switch: A thumb controlled switch on the top of the Direction Control Lever. Move the switch to the right to lower the blade, to the left to raise it. Adjust the rate of descent with the Flow Control Valve. 15. -
Page 10: Break-In Period And Fluid Capacities
Break-in Period and Fluid Capacities PTO: Lubricate with a high-temperature grease (synthetic recommended) after every 25 hours of operation. Engine: After 50 hours of operation you must change oil, oil filter and fuel filter. Also, check v- belt tension, valve clearance, engine mounting, and check for oil leaks. Refer to page 3.1 of Deutz engine manual for more details. -
Page 11: Blade Mounting Instructions
Blade Mounting Instructions NOTE: Before mounting the blade, clean the blade collars and stub shaft. EZ ARBOR Shaft Blade Mounting Instructions: 1. Remove blade guard - loosen retaining screw on the side of the blade guard and you will be able to lift the blade guard from the saw. 2. -
Page 12: Adjusting Blade Rpm
The RPM's should be adjusted according to Table 2 below: NOTE: This chart is for reference only. Always check the RPM stamped on the blade and adjust sheave sizes and engine RPM to required settings. Consult DIAMOND PRODUCTS for assistance if necessary. -
Page 13: Starting The Engine
Starting the Engine WARNING: Be sure blade is unobstructed and not resting on the ground before starting engine. Note: Read the engine instruction manual before starting. Make sure directional control lever is in neutral. Pull throttle handle out about halfway and turn to lock in place. Make sure shutdown lever is in operating position (refer to illustration). -
Page 14: Ez Direction Control Lever/Pump Neutral Adjustment
EZ Direction Control Lever/Pump Neutral Adjustment Using the Direction Control Lever The Direction Control Lever (A) is used to control the direction and speed of the saw. It is spring loaded to the neutral position. Moving the lever forward propels the saw forward 0-350 FPM. -
Page 15: Control Lever Switch Installation
Control Lever Switch Installation Switch Replacement and Wire Harness Replacement Remove rubber boot (A) Remove (6) screws that hold the plastic handle halves (B) together Lay the unit on a flat surface and remove one of the halves. Lift out switch (C) and replace with new one making sure it is wired as shown Replace handle half and tighten. -
Page 16: Control Lever Cable Adjustment
Control Lever Cable Adjustment Installation of new speed control cable 1. Slip the o-ring (A) over the cable and push it past the groove in the end cap. 2. Install hex nut (B) and lock washer (C) approximately 1/2" from end on the cable’s threaded rod. -
Page 17: Flow Control Adjustment
Flow Control Adjustment Using the Flow Control The Flow Control Valve (C) is located in the box under the operator's left arm and is used to regulate the rate of the blade descent into the cut. WARNING: Excessive descent rates can damage diamond or abrasive blades and lead to possible bodily harm. -
Page 18: Ez Saw Guide Installation And Alignment
EZ Saw Guide Installation and Alignment WARNING: Engine should be completely shut down before installing guide. 1. Remove saw guide (A) from left side of saw by loosening L-bolt (B) and lifting up on saw guide. 2. Mount saw guide on frame on the right side of saw. Slide the square tube on the bottom of the guide into the receiver on the frame and threaded stud on the back of guide into "U"... -
Page 19: Ez Water Hook Up
EZ Water Hook up Hooking up Water to Saw Prior to starting the engine, you should attach the water hose and visually inspect to make sure that water is flowing to the blade. Attach your hose to the coupling on the back of the saw and turn on your water source. -
Page 20: Using The Blade Safety Switch (Optional)
Using the Blade Safety Switch (optional) The blade safety switch is a switch that stops the engine automatically when water pressure drops below 4 PSI. The safety switch protects the blade should the water supply become interrupted or inadequate. When water pressure is restored, the switch is automatically reset. -
Page 21: Lubrication And Replacement Filters
Lubrication and Replacement Filters NOTE: We recommend quality grease with a moly additive. Lubrication Point Daily 25 Hrs Weekly Annually Arbor Bearings (2) on front of saw. Outboard Bearing inside top of belt guard. Pivot Bearings (2) at operator ... -
Page 22: Maintenance
Maintenance Scheduled Maintenance After Initial Maintenance After Break-In Period Daily 50 Hrs First Hr Use a CD/SE or CD/SF oil Check for oil leaks. Change Oil/Oil Filter. Use fuel meeting ASTM D 975-1:1-D and 2-D specifications. Do NOT run tank dry. ... -
Page 23: Inspect And Adjust Blade Drive Belts
Inspect and adjust Blade Drive Belts 1. Remove blade guard by loosening L-bolt and lifting guard off mount. 2. Remove handle nut (A) and open belt guard door (B). Note: Belt deflection formula is 1/64" deflection per 1" measured from center of engine shaft to center of arbor shaft. -
Page 24: Maintenance
Maintenance Inspect and Adjust Alternator and Hydraulic Pump Drive Belt WARNING: Do not inspect belts when engine is running. 1. Disconnect Air Cleaner by detaching the rubber elbow from the engine intake. Leave the Air Cleaner attached to the belt guard. 2. -
Page 25: Bushing Removal And Installation
Bushing Removal and Installation NOTE: DO NOT lubricate taper, the bolts, or the sheave. Lubricating these parts could lead to breakage due to over tightening. 1. Mark the location of the bushing (A) as shown before removing. 2. Remove worn or damages components. 3. -
Page 26: Seat Switch Operation
Seat Switch Operation For Safety reasons, the unit will not travel forward or reverse unless there is an operator on the seat. If the control lever (A) is stroked, oil will run from the hydraulic pump (B) to the wheel motor (C). The hydraulic lines are teed into the hydraulic block (D). The hydraulic flow control block is normally open, which means the oil will flow through the block instead of through the motor. -
Page 27: Wiring Diagram
Wiring Diagram... -
Page 28: Hydraulic Schematic
Hydraulic Schematic... - Page 29 Notes...
- Page 30 Notes...
- Page 31 Notes...
- Page 32 (1) year from the date of shipment to Customer. The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio...
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