Related Manuals for Diamond Products CC150XL-EE6 Series
Summary of Contents for Diamond Products CC150XL-EE6 Series
- Page 1 CONCRETE SAW OPERATOR’S MANUAL CC150XL-EE6 Series CC125BXL CC148HXL CC165BVXL CC165LXL October, 2019 Part #: 1802698...
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Page 3: Table Of Contents
Introduction ............................. 6 Early Entry Technology ........................6 CC125BXL-EE6 Components ........................ 7 CC148HXL-EE6 / CC165BVXL-EE6 / CC165LXL-EE6 Components ............ 8 CC150XL-EE6 Series Dimensions ......................9 CC150XL-EE6 Series Specifications ....................10 CC150XL-EE6 Electric Motor Specifications ..................11 CC150XL-EE6 Gas Engine Specifications ................... 11 Safety .............................. - Page 4 TABLE OF CONTENTS Cutting Guides ..........................23 Straight Line Cutting ........................23 Helpful Hints Prior to Cutting ......................23 Tasks Prior to Cutting ........................24 Making a Cut ..........................24 Continuing a Partial-Cut ........................ 24 Finishing a Cut ..........................24 Maintenance ............................
- Page 5 TABLE OF CONTENTS Lifting ............................. 34 Transporting ..........................34 Storing ............................... 34 Disposal ............................34 Appendix A ............................38 Troubleshooting ..........................38 Appendix B ............................40 Belt Tension Specifications ....................... 40 Power Cord Specifications ........................ 40 Appendix C ............................41 Additional Resources ........................
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Page 6: Introduction
The Diamond Products Early Entry saws were developed as high speed, light weight, up cut saws to allow for this type of operation. They incorporate a spring box technology that uses a skid plate to prevent chipping and spalling which can lead to an unsightly finished product. -
Page 7: Cc125Bxl-Ee6 Components
INTRODUCTION CC125BXL-EE6 Components 1. Handlebar 10. Front Pointer 2. Handlebar Locking Knobs 11. Frame Base 3. Belt Guard 12. Front Wheels 4. Vacuum Hose Attachment 13. Front Axle 5. Spring Box 14. Rear Wheels 6. Lift Cage 15. Blade Shaft 7. -
Page 8: Cc148Hxl-Ee6 / Cc165Bvxl-Ee6 / Cc165Lxl-Ee6 Components
INTRODUCTION CC148HXL-EE6 / CC165BVXL-EE6 / CC165LXL-EE6 Components 1. Handlebar 10. Frame Base 2. Handlebar Locking Knobs 11. Front Wheels 3. Belt Guard 12. Front Axle 4. Vacuum Hose Attachment 13. Rear Wheels 5. Spring Box 14. Blade Shaft 6. Lift Cage 15. -
Page 9: Cc150Xl-Ee6 Series Dimensions
INTRODUCTION CC150XL-EE6 Series Dimensions CC125BXL-EE6 Dimensions Inches Millimeters Saw Height – Min. (Handlebars down) Saw Height Max. – (Handlebars up) (Electric) Saw Height Max. – (Handlebars up) (Gas) 1016 Saw Length - Min. (Handlebars down, Pointer up) Saw Length - Max. (Handlebars up, Pointer down) -
Page 10: Cc150Xl-Ee6 Series Specifications
INTRODUCTION CC150XL-EE6 Series Specifications Saw Model CC125BXL CC148HXL CC165BVXL CC165LXL Blade Capacity 6” Blade Cutting 1-3/16” Depth Max Blade Shaft Speed 4200 rpm 4385 rpm Blade Flange Size 3” Lubrication Type NLGI #1 lithium synthetic grease Blade Arbor Size 1" Diameter Blade Shaft Size 1"... -
Page 11: Cc150Xl-Ee6 Electric Motor Specifications
INTRODUCTION CC150XL-EE6 Electric Motor Specifications Saw Model CC125BXL Motor Model Baldor 35U599X459G1 Rated Output 2.5 HP Power Rated Speed 3450 rpm (Baldor rating) Rated Voltage 115/230 V Full Load Amps 21/10.5 A Rated Frequency 60 Hz. Phase CC150XL-EE6 Gas Engine Specifications Saw Model CC148HXL CC165BVXL... -
Page 12: Safety
Safety protection Refer to the Diamond Products Parts List for techniques include, but are not limited to: additional information and part diagrams. Refer to the motor manufacturer as the primary •... -
Page 13: General Safety
SAFETY PRECAUTIONS General Safety • Operate the equipment without using the appropriate safety equipment required • Read and understand all safety, for the work task. operations, and maintenance instructions provided in this manual prior to operating or servicing the saw. •... -
Page 14: Spring Box Safety
SAFETY PRECAUTIONS • Fuel Safety Inspect the blade flanges for damages, wear, and cleanliness. Clean or replace • Always use caution when refueling. dirty/damaged components immediately. • Store all fuel in appropriate safety containers. • DO NOT expose yourself or •... -
Page 15: Cutting Safety
SAFETY PRECAUTIONS • Belt Safety Always operate the saw in well- ventilated areas. Concentrated • Turn off the engine/motor and let the belt engine exhaust can cause loss of cool down prior to servicing it. consciousness and/or death. • Regularly inspect the belt for fraying, stress •... -
Page 16: Operating
OPERATING Operating Front Pointer General Operating Precautions The front pointer helps the operator follow the cutting line. • Prior to operating the machine, read the Adjusting the Front Pointer operator’s manual thoroughly and ensure that you understand the safe and proper 1. -
Page 17: Diamond Blades
OPERATING Using the proper blade (size and type) preserves the blade and improves cutting and operator efficiency, resulting in lower costs. Refer to the Association of Equipment Manufacturers (AEM) safety brochure for diamond blades or www.diamondproducts.com for additional blade information. Inspecting the Blade Inspect each blade prior to installation and discard all damaged blades. - Page 18 OPERATING 7. Inspect the blade for damages. DO NOT use blades that are too large or too small for the saw. 8. Fit the blade onto the blade shaft and place it against the inner blade flange (the blade should fit snug on the blade shaft). Always point the arrow printed on the blade in the direction of the blade shaft’s rotation.
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Page 19: Removing The Blade
OPERATING 15. Check to ensure the skid plate is properly 6. Inspect the nut, outer flange, and inner centered by lifting the front and rear spring flange for damages and clean, repair, or box pistons up and down. replace as necessary. 7. -
Page 20: Motor
115 volt or 230 volt setup. Complete There are three gas engines used with the the following steps to choose the required CC150XL-EE6 series: voltage: The CC148HXL-EE6 saw uses a 4.8 HP 1. Locate the voltage selector switch on the Honda gas engine rated at 3600 RPM. -
Page 21: Stopping The Honda Engine
OPERATING 7. IF THE ENGINE STARTS, slowly move the choke lever to the OPEN position as the engine warms up. Choke Lever 8. Move the throttle lever to the MAX. position. 9. IF THE ENGINE DOES NOT START, move the choke lever to the OPEN position and move the throttle lever to the MAX. -
Page 22: Stopping The Vanguard Engine
OPERATING Stopping the Vanguard Engine CAUTION DO NOT leave the saw unattended until the Choke Lever engine is off and the blade has stopped spinning. Fuel Valve Lever NOTE: Do not choke the carburetor to stop the engine. 1. Move the fuel valve lever to the OFF position. -
Page 23: Stopping The Lifan Engine
OPERATING 3. Move the throttle lever away from the Min. NOTE: to stop the engine in an emergency, position, about 1/3 of the way toward the turn the engine switch to the OFF position. MAX. position. Under normal conditions, use the following procedure: 1. -
Page 24: Tasks Prior To Cutting
• Refer to the Diamond Products’ Guide for Professional Concrete Cutters for additional cutting tips and information. Tasks Prior to Cutting Complete the following tasks prior to cutting: •... -
Page 25: Maintenance
MAINTENANCE Maintenance • Prior to any maintenance being performed, know the locations of all safety equipment General such as fire extinguishers, first aid kits, etc. • Failure to read and comply with the All maintenance shall be performed by maintenance instructions provided in this qualified personnel only. -
Page 26: Part Lubrication
MAINTENANCE Part Lubrication Post Cleaning • Lubricate the machine as required. WARNING • Dry all electrical components using DO NOT grease parts with the compressed air. motor running. • Do not start the machine until it has had time to thoroughly dry. Lubricate all necessary parts on schedule for maximum saw efficiency. -
Page 27: Service Schedule
MAINTENANCE Service Schedule The service schedule is based primarily on the standard operating time of the machine. The frequency of the maintenance tasks can be increased based on the working environments of the machine. Refer to the individual manufacturers manuals for additional maintenance requirements. Cycle Task Daily... -
Page 28: Daily Service
MAINTENANCE Daily Service Lubricate the Blade Shaft Bearings Handlebars WARNING The handlebars generally require little or no DO NOT grease parts with the maintenance and, when used correctly, should motor running. remain in good, working condition. Inspect the handlebars occasionally for bending, unusual Lubricating the blade shaft bearings on cracks, and/or breakage. -
Page 29: Tensioning The Drive Belts
MAINTENANCE Tensioning the Drive Belts Check Engine Oil Level There is a spring loaded idler arm assembly Ensure the engine is off, in a level position, that maintains a constant tension on the belt. and has had time to cool down. However, if the idler is unable to provide 1. -
Page 30: Replace The Engine Oil
MAINTENANCE 2. Using a 10mm wrench, loosen the NOTE: Do nut brush the dirt off of the filter, brushing will force dirt into the fibers. sediment cup (located below the fuel shut off valve). 5. Clean the foam filter in warm soapy water, rinse, and allow to dry thoroughly. -
Page 31: Clean The Spark Arrester
MAINTENANCE 8. When re-installing the original spark plug, tighten 1/8 – 1/4 turn after the spark plug seats. 9. Reconnect the spark plug wire. Clean the Spark Arrester Honda & Lifan Engines Ensure the engine is off, and has had time to cool down. -
Page 32: Replace The Spark Plug
MAINTENANCE 3. Wipe the dirt from the inside of the air Inner Blade Flange cleaner housing with a damp rag. Be careful not to wipe any dirt into the air duct that leads to the carburetor. 4. Place the foam filter over the paper filter element and install the air cleaner filter. -
Page 33: Replacing The Front Wheels
MAINTENANCE Rear Wheel Bolts Front and Rear Wheels 2. Loosen the set screw in the cable pivot pin. Replacing the Front Wheels Inspect the front wheels regularly for damages or wear and replace as necessary. 1. Loosen the two socket head screws on the front wheel shaft collar and pull the collar off. -
Page 34: Lifting And Transporting
MAINTENANCE 8. Snap the inner retaining ring into place on 3. Slowly lift the machine only high enough to the rear axle shaft to secure the middle conduct the required work. wheel. Transporting 9. Place a new wheel onto each end of the Always secure the machine using tie down axle. - Page 35 REFERENCES NOTES _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________...
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Page 38: Troubleshooting
REFERENCES Appendix A Troubleshooting Troubleshooting the CC150XL-EE6 Series Symptom Problem Solution Not connected to power Connect to power source. source? 1. Electric motor will not start. Starter switch in OFF Move switch to ON position. position? Fuel vale OFF? Move fuel valve to ON position. - Page 39 REFERENCES Check blade for glazing, warping, Bad blade? missing segments and replace as necessary. Check skid plate for excessive wear, Bad skid plate? burrs, twists, bends or irregularities and replace as necessary. 8. Saw is spalling. Check spring box tension springs and Uneven spring tension? replace as necessary.
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Page 40: Belt Tension Specifications
REFERENCES Appendix B Belt Tension Specifications New Belt Used Belt Static Tension (per rib/strand) 30 to 32 lbf. 26 to 28 lbf. Static Belt Pull (total pull) 60 to 64 lbf. 51 to 56 lbf. Rib/Strand Deflection Distance 0.14 in. 0.14 in. -
Page 41: Additional Resources
REFERENCES Appendix C Additional Resources 1. Diamond Products (www.diamondproducts.com) • CC150XL-EE Saw Parts List; #1802697 • A Guide for Professional Concrete Cutters • Training Manual – Introduction to Diamond Blades, Bits, and Equipment • Diamond Products’ Equipment Catalog • Diamond Products’ Website (www.diamondproducts.com) 2. -
Page 42: Model And Serial Numbers
REFERENCES Appendix D Model and Serial Numbers Record the saw’s serial number below for future reference and customer service purposes. Serial Number Record the motor’s model and serial numbers below for future reference and customer service purposes. Model Number Serial Number... - Page 43 REFERENCES...
- Page 44 (1) year from the date of shipment to Customer. The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio...
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