Subscribe to Our Youtube Channel
Related Manuals for Diamond Products CC3500J
Summary of Contents for Diamond Products CC3500J
- Page 1 ‘Whatever It Takes’ Operator’s Manual CC3500J Concrete Saw Part Number: 1802696 (800) 321-5336 www.diamondproducts.com...
-
Page 3: Table Of Contents
Continuing a Partial-Cut..........19 Blade Guard Safety............. 3 Finishing a Cut .............. 19 Fuel Safety ..............3 Maintaining the CC3500J ........21 Engine Safety .............. 3 Maintenance Overview ..........21 Cutting Safety ............. 4 Daily ................ - Page 4 Appendix B ..............30 Daily Maintenance Task Chart ........30 Appendix C ............... 31 Belt Tension Settings ............ 31 Appendix D ............... 32 Troubleshooting ............32 Appendix E ..............33 Additional Resources ............ 33...
-
Page 5: Safety Precautions
Safety Precautions Proposition 65 Operate the CC3500J Concrete Saw and all of its components according to this manual. Failure to comply with and understand the following safety, operations, WARNING and maintenance instructions can result in serious Engine exhaust and some of its injuries and/or death. -
Page 6: General Safety
DO NOT (cont.): General Safety Operate the saw around combustible materials or Read and understand all safety, operations, and fumes to prevent fires/explosions. maintenance instructions provided in this manual Operate the saw with anyone near the work area or prior to operating or servicing the saw. -
Page 7: Blade Safety
DO NOT pivot the blade guard front up or down when installing/removing very large blades. Attempting to pivot the front of a heavy guard when CC3500J Concrete Saw Manual... -
Page 8: Cutting Safety
Keep all body parts away from Always place a piece of cardboard or rotating saw parts with the engine paper up against hydraulic components, running. or use a leak detection fluid to check for hydraulic fluid leaks. Keep all body ... -
Page 9: Lifting Safety
Secure the appropriate hoisting cables, straps, and/or chains to the saw’s designated lift points prior to hoisting. Never use the tie-down brackets (applicable models) to lift the saw. DO NOT attempt to lift the saw irresponsibly and/or improperly. CC3500J Concrete Saw Manual... -
Page 11: Introducing The Cc3500J
Introducing the CC3500J Components Figure 1: CC3500J Components 1. Blade Shaft to Jackshaft Belts 12. Water Valve Lever and Hose Fittings 2. Jackshaft to Engine Belts 13. Transmission Belt 3. Muffler 14. Engine Mount 4. Engine 15. Jackshaft Mount 5. Front Pointer 16. -
Page 12: Controls
Controls Figure 2: CC3500J Controls 1. Handlebars–Helps guide and maneuver the 12. Depth Stop Knob–Sets blade cutting depth; saw. increases and decreases cutting depth. 2. Handlebar Lock Knob–Locks handlebar in 13. Cable Cleat–Secures front pointer rope. position. 14. Cutting Depth Indicator–Indicates blade’s 3. -
Page 13: Dimensions
Dimensions Figure 3: CC3500J Dimensions Table 1: CC3500J Dimensions Saw Height 43” Minimum Saw Length 46-3/4” Maximum Saw Length 125-1/2” Maximum Handle Extension 28” Frame Length 39-3/4” Wheel Base Length 18-1/4” Saw Width 30-1/4” Frame Width 23-1/2” Front Wheels Inside Width 20-1/4”... -
Page 14: Specifications
Specifications Table 2: CC3500J Specifications Maximum Cutting Depth 12-3/8” with 30” blade Blade Shaft Diameter 1-3/4” Arbor Diameter 1” with single drive pin Blade Shaft Bearings Rexnord, 1-3/4” bore, mounted roller bearings Blade Shaft Drive Matched set of 6 V-belts... -
Page 15: Operating The Cc3500J
Operating the CC3500J For additional information and detailed diagrams on 3. Move the handlebar forward or backward to adjust individual saw components, refer to the CC3500J Parts the length of the handlebar, and retighten the lock List in conjunction with this manual. -
Page 16: Fuel System
Fuel may seep out from the fuel cap vent guard size that matches the blade size. Refer to the (applicable models) when raising the saw if the CC3500J Parts List for additional information. fuel tank is overfilled. Installing the Blade Guard Always install the blade guard with the blade off the saw. -
Page 17: Removing The Blade Guard
Blade Speed frame base or belt guard mount. Refer to the CC3500J RPM Chart, the blade, or the blade packaging information for the recommended blade Flange Guard speeds when cutting. DO NOT exceed the maximum recommended blade speed. -
Page 18: Installing The Blade
CC3500J Parts List. 10. Tighten the screw by hand (use left-hand threaded 2. Remove the detent pin (guards 26” and up) from the screw on right side of saw only). -
Page 19: Removing The Blade
Note: The engine must run at half throttle or blade shaft through the center of the outer flange. greater when maneuvering the saw with power. CC3500J Concrete Saw Manual... -
Page 20: Tasks Prior To Starting The Engine
3. Turn the Hold/Release knob clockwise to tighten the 1. Place the speed control lever at Neutral and raise knob and secure the engine speed. the blade from the cut. 2. Turn off all controls, switches, and water. Tasks Prior to Starting the Engine 3. -
Page 21: Water Supply
6. Place one string line up against the backside of the cutting). blade and one string line up against the front side of the blade. Holding the string ends in one hand, tension the lines out toward the front pointer rod. CC3500J Concrete Saw Manual... -
Page 22: Adjusting The Rear Pointer(S)
Refer to the Diamond Products’ Guide for pointer rod and reinsert the rod into the pointer Professional Concrete Cutters for additional cutting frame from the other side of the frame. Replace the tips and information. -
Page 23: Making A Cut Using The Blade Depth Stop
1. Place the speed control lever at Neutral. 2. Raise the blade from the cut (provide proper ground clearance). 3. Turn off the Water Pump switch and Water Safety switch. 4. Turn off the water supply. Figure 16: Blade Depth Stop CC3500J Concrete Saw Manual... -
Page 25: Maintaining The Cc3500J
Change the hydraulic oil filter (replace once after first 50 hours, then as scheduled). Refer to the CC3500J Parts List for additional Change the in-line fuel filter if necessary. information and part diagrams when performing maintenance tasks. -
Page 26: Wheels
1. Move the saw to level ground. Use a jack to lift the front wheels off the ground. 2. Remove the setscrew from the set collar and remove the set collar. 3. Remove the wheel and flat washers from the front axle. -
Page 27: Battery
2. Stop the engine. 3. Disconnect the 10-1/2” linkage (pg 21, item 12 in CC3500J Parts List) from the bell crank. Note: DO NOT move the 7-3/4” linkage (pg 21, item 11 in CC3500J Parts List) when disconnecting the 10-1/2”... -
Page 28: Magnetic Sensor (Optional)
Inspect all fuses if switches or controls are not working properly and replace as necessary. If fuses are failing frequently, determine the cause and repair immediately. Refer to the CC3500J Parts List for electrical diagrams. Transmission Cooling Fan Wipe down or use compressed air to clean dust, debris, and slurry from the transmission cooling fan daily. -
Page 29: Hydraulic System
The belt sheaves may need to be changed when transmission forward in the platform slots. Leave a changing the blade size. Refer to the CC3500J Parts List little bit of slack in the chain, and DO NOT over- for additional information. Note: All belts must be tighten it. -
Page 30: Aligning The Belt Sheaves
2. Remove the sheave. Note: The transmission sheave Tensioning/Replacing the Blade Drive Belts must be removed prior to removing the engine sheave. 3. Align the appropriate size sheave with the drive key and fit the sheave onto the shaft. Note: If desired, drive the key into the key hole once the sheave is fully installed. -
Page 31: Tensioning/Replacing The Jackshaft Belts
1. Lower the saw completely. 2. Close the fuel shutoff valve. 3. Place a drain pan under the hoses and in-line filter. 4. Remove the hose clamp from both sides of the filter. Figure 26: Jackshaft Tension Bolt CC3500J Concrete Saw Manual... -
Page 32: Engine
5. Remove the filter from the hoses. Drain any maintaining. Complete the tasks listed below when escaping fuel and dispose of the used fuel and filter discontinuing usage: according to city, state, and federal regulations. 6. Place the fuel hose coming from the fuel tank onto Drain all fluids and dispose of according to city, the end of the filter (the arrow on the filter should not state, and federal regulations. -
Page 33: References
Serial Tags Record the saw’s serial number below for future reference and customer service purposes. Serial Number Record the engine’s model and serial numbers below for future reference and customer service purposes. Model Number Serial Number CC3500J Concrete Saw Manual... -
Page 34: Daily Maintenance Task Chart
Appendix B Daily Maintenance Task Chart Table 4: Daily Maintenance Task Chart Date Lubricate the blade shaft bearing grease fittings (2). Inspect the saw for damages and repair. Tighten loose nuts, screws, and bolts. -
Page 35: Belt Tension Settings
106- Shaft 26” 5.8- 5.0- 117- 108- 30” Kohler CC3500J CH1000 4.6- 4.0- 114- 106- 3VX355 14” 4.9- 4.2- 139- 129- 20” Engine to Jackshaft 4.9- 4.2- 139- 129- 3VX400 26” 4.9- 4.2- 139- 129- 30” CC3500J Concrete Saw Manual... -
Page 36: Troubleshooting
Appendix D Troubleshooting Table 7: Troubleshooting Symptom Problem Solution Out of fuel? Fill fuel tank. Emergency stop button down? Pull up emergency stop button. Fuel lines clogged? Unclog or replace fuel lines. 1. Engine will not start. Air in fuel lines? Bleed fuel lines. -
Page 37: Additional Resources
Owner’s Manual CH940-CH1000; Wisconsin, 2009 3. Diamond Products ( www.diamondproducts.com CC3500J Concrete Saw Parts List; Ohio, 2010 A Guide for Professional Concrete Cutters Training Manual – Introduction to Diamond Blades, Bits, and Equipment Diamond Products’ Equipment Catalog ... - Page 38 Notes:...
- Page 39 Notes: CC3500J Concrete Saw Manual...
- Page 40 Diamond Products Limited, 2010...
Need help?
Do you have a question about the CC3500J and is the answer not in the manual?
Questions and answers