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Related Manuals for Diamond Products CC90774DK Deep Cut
Summary of Contents for Diamond Products CC90774DK Deep Cut
- Page 1 CONCRETE SAW OPERATOR’S MANUAL CC9074DK DEEP CUT March 2019 Part #: 1802703...
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Page 3: Table Of Contents
TABLE OF CONTENTS Table of Contents Introduction ............................. 7 CC9074DK Deep Cut Controls ....................... 8 CC9074DK Deep Cut Dimensions ......................10 CC9074DK Deep Cut Specifications ....................11 Safety ..............................12 Safety Alerts ............................12 Proposition 65 ........................... 12 Spark Arrester Requirement ......................12 Respiratory Hazards ......................... - Page 4 TABLE OF CONTENTS Blade Guard ............................29 Installing the Blade Guard ......................30 Removing the Blade Guard ......................30 Slurry Shield ............................31 Flange Guard ............................ 31 Installing the Flange Guard ......................31 Removing the Flange Guard ......................31 Diamond Blades ..........................31 Inspecting the Blade ........................
- Page 5 TABLE OF CONTENTS Part Lubrication ..........................41 Post Cleaning ............................ 41 Service Schedule ..........................42 Daily Service ............................43 Check Engine Oil Level ........................43 Check Fuel Level ..........................43 Hydraulic System ..........................43 Check Hydraulic Fluid Level for Hydro Pump Assembly ............... 44 Adding Fluid to the Hydraulic Lift Pump ..................
- Page 6 TABLE OF CONTENTS Inner Blade Flange ..........................57 Installing the Inner Blade Flange ....................... 58 Removing the Inner Blade Flange ..................... 58 Maximum Cutting Depth Stop Bolts ...................... 58 Handlebar Lock Cylinder ........................58 Removing the Lock Cylinder ......................58 Connecting the Lock Cylinder ......................
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Page 7: Introduction
Welcome to the Diamond Products family and thank you for choosing Diamond Products equipment. At Diamond Products we are driven to ensure you are completely satisfied with your product and continually strive to improve our product line so that we can offer you the best possible equipment in the industry. -
Page 8: Cc9074Dk Deep Cut Controls
INTRODUCTION CC9074DK Deep Cut Controls... - Page 9 INTRODUCTION 1. Engine Display Panel – Monitors and 14. Saw Lower Pushbutton – Bleeds displays various engine and machine hydraulic pressure from lift cylinder to lower parameters. saw. 2. Ignition Switch – Starts the engine and 15. Tilt Handlebar Pushbutton – Allows provides power to certain components.
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Page 10: Cc9074Dk Deep Cut Dimensions
INTRODUCTION CC9074DK Deep Cut Dimensions CC9074 Deep Cut Dimensions Inches Millimeters Saw Height 58-1/2 1486 Saw Length - Min. 1753 Saw Length - Max. 3810 Handle Extension - Max. Frame Length 1524 Wheel Base Length 23-3/4 Saw Width 38-1/4 Rear Frame Width Front Wheels Inside Width 20-1/2 Rear Wheels Outside Width... -
Page 11: Cc9074Dk Deep Cut Specifications
INTRODUCTION CC9074DK Deep Cut Specifications Saw Model CC9074DC-42 CC9074DC-48 CC9074DC-54 CC9074DC-60 CC9074DC Blade Guard Capacity 36" (900mm) 42" (1000mm) 48" (1200mm) 54" (1400mm) 60" (1500mm) Blade Cutting Depth Max 15" 17.5" 20" 22.5" 25" Blade Shaft Speed 1400 rpm 1150 rpm 1000 rpm 870 rpm 800 rpm... -
Page 12: Safety
4442, maintained in effective, working order or the engine Refer to the Diamond Products Parts List for is constructed, equipped, and maintained additional information and part diagrams. Refer... -
Page 13: General Safety
SAFETY PRECAUTIONS DO NOT: General Safety Assume the equipment will remain still • • Read and understand all safety, when in neutral or when parking/stopping operations, and maintenance instructions the equipment on a slope. Chock the provided in this manual prior to operating or wheels to help prevent unnecessary servicing the saw. -
Page 14: Battery And Electrical Safety
SAFETY PRECAUTIONS Battery and Electrical Safety • DO NOT expose yourself or anyone else to the direct line of • Ignitable explosive gases are the blade when operating the emitted from the battery. DO equipment. NOT expose the battery to •... -
Page 15: Fuel Safety
SAFETY PRECAUTIONS • • Always pivot the front of the Make sure the equipment is in neutral blade guard 180° (fully upward) when starting the engine. so the guard does not swing • Fill the fuel tank and check the oil level down unexpectedly, causing prior to starting the engine. -
Page 16: Hydraulic Safety
SAFETY PRECAUTIONS • Transporting Safety DO NOT allow any person, animal, and/or objects in and around the work area while • Remove the blade prior to transporting the cutting. equipment. • DO NOT install a blade on the machine • Make sure the truck/trailer is in good, until it is in the cutting area. -
Page 17: Display Panel Controller
DISPLAY PANEL Display Panel Controller The display panel is a rugged Controller Area Network or CAN. This is a means of linking all of the electronic systems within the saw together allowing them to communicate with each other. This section explains the functions of the unit, describes the display screens and gives details about the configuration. -
Page 18: Function Keys
DISPLAY PANEL Function Keys The function keys correspond to the soft key commands and allow selections to be made accordingly. Menu Key Pressing the MENU key displays the list of four available menu options: • Gauge Display • Engine Diagnostics •... -
Page 19: Menu Key Operations
DISPLAY PANEL Display Mode - Pressing the function key to the left of this soft key command will toggle between the three dynamic “Home” screens: • Blade Speed • Engine Torque • Engine Speed Camera View - Pressing the function key to the left of this soft key command will turn on the front mounted camera to display the cutting area on the display screen. - Page 20 DISPLAY PANEL 1. Recall Active Faults a) Opens a screen showing current active fault codes. If more than one code is active, the operator can toggle between the fault code boxes using the arrow keys on the right side of the screen. 2.
- Page 21 DISPLAY PANEL “User Settings” option – This function allows the operator to change some parametric settings. The yellow Up and Down arrows on the left allow you to move the cursor through the options. While the cursor is highlighting an option that can be changed, gray Up and Down arrows will appear on the right side of the display.
- Page 22 DISPLAY PANEL “Utilities” option - This function allows access to three sub-menus that can be toggled through using the arrow keys on the right side of the screen. 1. System Settings. a) This is strictly an informational screen providing current program data. 2.
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Page 23: Display Features (Home Screen)
DISPLAY PANEL 3. Regen Settings a) This menu will display a screen showing the Diesel Particulate Filter (DPF) regeneration choices available. The machine is factory set to allow for un-inhibited regenerations of the DPF. It can be set to inhibit the regeneration process by selecting the option. - Page 24 DISPLAY PANEL The status display shows various color coded status icons that will light up when communicating the operator. Pay close attention to the status icons and color if they appear. Status Icon Description Parking Brake Switch – Green icon displays when the parking brake is applied.
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Page 25: Operation
Turning the ignition key switch to ON will activate a sequence of screens on the display. First, the Diamond Products logo will appear followed by the “Blade Size Selection” screen. It is important to have the correct blade size selected for the installed drive configuration on the machine. Not having the proper blade size selected for the installed drive configuration will result in reduced cutting efficiency or serious bodily injury. -
Page 26: Operating
OPERATING Operating General Operating Precautions • Prior to operating the machine, read the operator’s manual thoroughly and ensure that you understand the safe and proper operation of the machine. • Use approved personal protective equipment at all times while operating the machine. -
Page 27: Adjusting The Handlebars
OPERATING Speed Control Lever The speed control lever is a part of an electro- mechanical assembly that allows the operator to raise and lower the machine, adjust the tilt of the handlebars, move the machine in a forward or reverse direction, or place the machine in STOP/PARK. -
Page 28: Blade Lowering Speed
OPERATING Blade Lowering Speed Moving the Machine with the Engine Off Turn the Blade Lowering Speed valve 1. Turn the ignition switch to the ON position. counterclockwise to increase the blade’s 2. Raise the machine by pressing the Raise lowering speed and clockwise to decrease the (Left) pushbutton on the control grip until blade’s lowering speed. -
Page 29: Bogie Wheel - Free Wheel Motion
OPERATING Fuel System WARNING Always use caution when refueling. DO NOT operate the saw with a fuel leak. DO NOT fuel the saw with the engine running. DO NOT smoke or expose fuel to open flames when filling the fuel tank or working with fuel. -
Page 30: Installing The Blade Guard
OPERATING The blade guard shields the blade and must NOTE: For 42” and larger blade guards there always be in place when operating the saw. is a guard post assembly that can be used to Blade guards generally stay in place at all stabilize the guard during operation. -
Page 31: Slurry Shield
OPERATING Slurry Shield Diamond Blades A slurry shield is provided on the right rear side WARNING of the saw. The shield can be flip down while cutting to minimize slurry back spray or flip up DO NOT exceed the blade’s flush against the upright when not in use. -
Page 32: Installing The Blade
OPERATING positioned too high up and are unsafe to NOTE: 125 ft-lb is equivalent to applying 125 pounds at the end of a 12” wrench. pivot, remove the lock nut and bolt from the center of the guard hinge. Remove the front of the guard. -
Page 33: Removing The Blade
OPERATING 8. Slightly rotate the outer flange and blade in NOTE: Have a second trained operator hold the opposite direction of the blade rotation the guard in place while removing the hinge to eliminate backlash (looseness) between bolt and nut. parts. -
Page 34: Optional Blade Arbor Configurations
OPERATING The “Roger” arbor configuration is provided on Optional Blade Arbor Configurations all flanges 9” and larger. It is the same as the Three additional blade arbor configurations are “Storm” arbor except, the 3/8”-16 holes are available on the CC9074DK Deep Cut saw. located on a Ø6”... -
Page 35: Tasks Prior To Starting The Engine
OPERATING Tasks Prior to Starting the Engine Stopping the Engine Complete the tasks listed below prior to CAUTION starting the engine to ensure a safe start: DO NOT leave the saw unattended until the • Check fluids and fill to appropriate levels. engine is off and the blade has stopped •... -
Page 36: Water Supply
OPERATING Water Supply The water supply directs cooling water to the fuel cooler and blade and minimizes dust when cutting. Using the Water Supply The saw is equipped with an “Automatic Water System” (AWS). A solenoid valve in the system works in conjunction with the “Zero Blade”... -
Page 37: Adjusting The Rear Pointer(S)
Not using enough water Adjusting the Rear Pointer(s) will make the slurry look thick and pasty. • Refer to the Diamond Products’ Guide for 1. Loosen the rear pointer nut and screw on Professional Concrete Cutters for the back of the frame base. -
Page 38: Making A Cut Using The Blade Depth Stop
OPERATING Slowly lower the blade into the surface to If you are cutting more than 2” deep, you no more than 2” deep. Make the initial pass can finish the job in less time and effort by across the entire cutting line using the most step cutting in 2”... -
Page 39: Drive Alignment
OPERATING Drive Alignment Spotlight Adjusting the Drive Alignment 1. Loosen both spotlight bar lock knobs and slide the spotlight bar from side-to-side to Adjust the rear axle when the saw’s drive adjust the length of the bar. alignment is off (saw will not cut in a straight 2. -
Page 40: Maintenance
MAINTENANCE Maintenance • Prior to any maintenance being performed, know the locations of all safety equipment General such as fire extinguishers, first aid kits, etc. Failure to read and comply with the • All maintenance shall be performed by maintenance instructions provided in this qualified personnel only. -
Page 41: Radiator
MAINTENANCE Radiator Part Lubrication Ensure that the radiator is cool prior to WARNING cleaning. Use compressed air to clean the radiator fins being careful not to damage the DO NOT grease parts with the fins. A mild detergent with low pressure water engine running. -
Page 42: Service Schedule
MAINTENANCE Service Schedule The service schedule is based primarily on the standard operating time of the machine. The frequency of the maintenance tasks can be increased based on the working environments of the machine. -
Page 43: Daily Service
MAINTENANCE Daily Service Check Fuel Level Prior to checking the fuel level, ensure that Check Engine Oil Level there is no blade installed on the saw and that the saw frame is in a level position. Prior to checking the engine oil level, ensure that there is no blade installed on the saw and 1. -
Page 44: Check Hydraulic Fluid Level For Hydro Pump Assembly
MAINTENANCE Inspect all hydraulic hoses and fittings daily for 1. Lower the saw to level the frame. leaks. Remember to use cardboard or a piece 2. Unlatch and lower the rear cover screen. of paper when checking for leaks and replace 3. -
Page 45: Check And Clean Blade Guard Spray Tubes
MAINTENANCE CAUTION Remove the radiator cap only when it feels cool to the touch, and always open it slowly to relieve any built up pressure. 2. Slowly remove the radiator cap. Check that the coolant level is up to the overflow hole inside the filler neck. -
Page 46: 25 Hour Service
MAINTENANCE 3. When no more water is discharged, re- 25 Hour Service tighten the drainage cap. Inspect Belts Inspect all belts daily for tension or wear. Re-tension or replace as required in accordance with the “Jackshaft Drive Belts” and “Blade Drive Belts” sections located in the “Regular Maintenance”... -
Page 47: Lubricate Front Axle Bearings
MAINTENANCE Lubricate Front Axle Bearings 1. Raise the saw to the full up position. 2. Add no more than two pumps of grease to each of the two front axle bearings grease fittings located under the frame base on both the left and right side. Front Axle Bearing Grease Fitting Lubricate the Jackshaft Bearings 1. -
Page 48: Replace Engine Oil And Filter
MAINTENANCE 3. Turn the end cover counter-clockwise to Replace Engine Oil and Filter unlock and pull the cover away from the • Refer to Engine Operator’s Manual for oil main air cleaner housing. specifications and capacities. 4. Pull the outer primary filter out of the air •... -
Page 49: 500 Hour Service
MAINTENANCE 8. Tighten the filter only hand tight. 4. Remove the filter using a filter wrench. 5. Dispose of the oil and filter in accordance 9. Remove the engine oil fill cap. with city, state and federal regulations. 6. Completely fill the new filter with SAE 15W- 40 oil and add a thin film of oil to the gasket on the filter. -
Page 50: Replace The Fuel Filter
MAINTENANCE 3. Use a filter wrench to remove the filter. 4. Dispose of the fuel and filter in accordance with city, state and federal regulations. 5. Apply a thin film of fuel on the gasket of the filter. 6. Screw the filter onto the filter head until the gasket seats, then turn the filter 1/2 turn by hand to secure. -
Page 51: Replacing The Outer Primary And Inner Safety Filters
MAINTENANCE necessary. DO NOT use compressed air to Replacing the Outer Primary and Inner Safety Filters blow out the inside of the air cleaner housing. DO NOT allow dust to enter the 1. Pull out the tab on the air cleaner housing air intake tube when cleaning or replacing end cover. -
Page 52: 1500 Service Hours
MAINTENANCE CAUTION Remove the radiator cap only when it feels cool to the touch, and always open it slowly to relieve any built up pressure. 4. Open the drain valve handle and drain the fluid completely. Dispose of the used fluid according to city, state, and federal regulations. -
Page 53: Installing The Jackshaft Drive Belt Sheave
MAINTENANCE 7. Place one of the removed setscrews into the third setscrew hole (in line with slot) on the bushing. Using an Allen wrench or hex key, tighten the setscrew into the hole to separate the sheave from the bushing. 8. -
Page 54: Installing The Jackshaft Drive Belts
MAINTENANCE 6. Re-install, close and latch all belt guards. Blade Drive Belts WARNING Turn off the engine prior to servicing the belts. Use extreme caution when working with belts and rotating machine parts to avoid entanglement. CAUTION Let the belts cool down prior to servicing them. -
Page 55: Engine
MAINTENANCE Battery WARNING Ignitable explosive gases are emitted from the battery. DO NOT expose the battery to sparks or open flames, and keep the area around the battery well- ventilated. Disconnect the battery prior to servicing the saw (unless stated otherwise). Always keep the battery cable clamps Blade Drive Belt Tensioning Bolt and Jam Nut away from the battery terminals... -
Page 56: Battery Type
MAINTENANCE Battery Type Fuses 12 Volt, Group Size 31 The fuses are located in the power block assembly which can be accessed by removing Servicing the Battery the dash panel on the switch box assembly. 1. Disconnect the negative cable lead from Inspect all fuses if switches or controls are the negative terminal. -
Page 57: Adjusting The Lever Tension
MAINTENANCE Readjust the shoulder screw/jam nut if desired. 7. Secure the grease cap to the pivot housing. 8. Close the rear cover screen and latch. Adjusting the Spring Plungers Adjust the spring plungers if the speed control lever feels floppy or loose when moving the lever forward and backward, or when the lever is hard to place into or out of the STOP/PARK Front Speed Cable Adjustment... -
Page 58: Installing The Inner Blade Flange
Raise the saw to a proper height for The handlebar lock cylinder must be serviced access when working underneath the by Diamond Products if the handlebars can be saw. Use chocks to block the wheels, moved up or down in excess amounts when and fit blocks or jacks under the frame edges locked in place (movement may feel sluggish). -
Page 59: Connecting The Lock Cylinder
MAINTENANCE 3. Disconnect the two wires from the solenoid Connecting the Lock Cylinder block valve located on the cylinder. 1. Open the rear cover screen. 2. Remove the round 1-5/8” hole plug located on the lower right hand side of the upright assembly. -
Page 60: Transporting
MAINTENANCE Transporting • Passive • Active Always secure the machine using the three tie • Parked down D-rings to avoid damage during There are five status levels that correspond to transport. The rings are located on the frame each particular regeneration type: base, one in front and two at the rear. -
Page 61: Active Regeneration
MAINTENANCE Active Regeneration The “Regen Settings” are set to “Unihibit Regen” (Default setting) in the Utilities menu. This will allow active regeneration to occur if the system detects the exhaust temperatures are insufficient to passively keep the DPF from clogging with particulates. The engine controls inject diesel fuel directly into the DPF to increase temperature to burn off, i.e. -
Page 62: Requesting A Parked Regeneration
MAINTENANCE Once a Level 5 message is displayed, the machine must be taken to a safe area and shutdown. It will need to have the DPF removed and cleaned by a qualified cleaning facility and the ECU will need to be reset by a qualified engine or OEM technician. - Page 63 MAINTENANCE NOTE: During the regeneration process, the engine speed will increase and there may be noticeable sound difference. CAUTION DO NOT attempt to operate the unit, change engine RPM or move from “Parked/Stop” while regeneration is occurring. This will abort the regeneration process and require Regeneration, Screen 1 to start the process over.
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Page 64: Model And Serial Numbers
REFERENCES Appendix A Model and Serial Numbers Record the saw’s serial number below for future reference and customer service purposes. Serial Number Record the engine’s model and serial numbers below for future reference and customer service purposes. Model Number Serial Number... -
Page 65: Troubleshooting
REFERENCES Appendix B Troubleshooting Troubleshooting the CC9074 Deep Cut Symptom Problem Solution Out of Fuel? Fill fuel tank. Fuel lines clogged? Unclog or replace fuel lines. 1. Engine will not Inspect, clean, and tighten battery Faulty battery connection? start. cables. Engine malfunction? Refer to engine manual. - Page 66 REFERENCES Loose belts causing Check and adjust belt tension. slippage? Use straightedge to check blade shaft Sheaves misaligned? sheave alignment. Adjust as necessary. 8. Short belt life. Check for groove wear and replace Worn sheave grooves? sheaves when necessary. Replace with matched set of belts. DO Mismatched belts? NOT use old and new belts together.
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Page 67: Cc9074Dk Deep Cut Rpm Chart
REFERENCES Appendix C CC9074DK Deep Cut RPM Chart WARNING: Do not exceed blade speed (RPM) shown for each blade size. Excessive blade speed could result in blade breakage and serious personal injury. CC9074DK Deep Cut Blade Size Conversion Chart WARNING: When changing blade size, use the chart below for selecting the correct items for the different configurations. -
Page 68: Additional Resources
REFERENCES Appendix D Additional Resources 1. Kubota ( www.kubota.com • Operator’s Manual Kubota Engine, V3307-CR-T-E4-B 2. Diamond Products ( www.diamondproducts.com • CC9074 Deep Cut Concrete Saw Parts List; Ohio, 2010 • A Guide for Professional Concrete Cutters • Training Manual – Introduction to Diamond Blades, Bits, and Equipment •... - Page 69 REFERENCES NOTES ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________...
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- Page 71 REFERENCES NOTES ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________...
- Page 72 (1) year from the date of shipment to Customer. The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio...
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