Related Manuals for Unverferth Killbros 200 Series
Summary of Contents for Unverferth Killbros 200 Series
- Page 1 Box Auger 200 Series (Sump Style) Box Auger Models 212, 214 & 215 Beginning With Serial Number D42370100 Part No. 24394...
- Page 2 — Introduction Box Auger Foreword Your new BOX AUGER is designed and manufactured to give you years of dependable service. To keep it running efficiently, read the instructions in this operator’s manual. This manual covers operations, service, assembly, and parts for your BOX AUGER. Read and study manual completely before attempting to operate this implement.
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Page 3: Product Information
When ordering parts or when requesting further information or assistance, always give the following information: • Machine name • Serial number All products manufactured by Unverferth Mfg. Co., Inc. are warranted to be free from material and workmanship defects for one full year from time of consumer delivery. Your local dealer will gladly assist you with any warranty questions. -
Page 4: Table Of Contents
— Introduction Box Auger Table of Contents Foreword ............................2 Product Information ........................3 SECTION I Safety General Hazard Information ....................1-2 Safety Decals........................1-3 Follow Safety Instructions ....................1-4 Before Servicing ........................1-4 Before Operating ........................1-4 During Operation ......................... 1-5 Pressurized Oil ........................ - Page 5 — Introduction Box Auger Table of Contents SECTION III Operation Preparing Hydraulic Supply ......................3-2 Connecting Gravity Box To Transport Vehicle ................3-2 Transporting ..........................3-3 Preparing Auger ......................... 3-3 Performance ..........................3-4 SECTION IV Maintenance Lubrication ..........................4-2 Storage/Maintenance ........................4-2 Troubleshooting ...........................
- Page 6 — Introduction Box Auger Notes...
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Page 7: Section I
— Safety Box Auger SECTION I Safety General Hazard Information ....................1-2 Safety Decals........................1-3 Follow Safety Instructions ....................1-4 Before Servicing ........................1-4 Before Operating ........................1-4 During Operation ......................... 1-5 Pressurized Oil ........................1-5 Preparing For Emergencies ....................1-6 Wearing Protective Equipment ..................... -
Page 8: General Hazard Information
It is true that the designer, the manufacturer, and the safety engineer can help; and they will help, but their combined efforts can be wiped out by a single careless act of the operator. It is said that, “the best kind of a safety device is a careful operator.” We, at Unverferth Mfg. -
Page 9: Safety Decals
— Safety Box Auger Safety Decals • REPLACE LOST, DAMAGED, PAINTED, OR UNREADABLE DECALS IMMEDIATELY. IF PARTS THAT HAVE DECALS ARE REPLACED, ALSO MAKE SURE TO INSTALL NEW DECALS. THESE DECALS INFORM AND REMIND THE OPERATOR WITH OPERATIONAL INFORMATION AND SAFETY MESSAGES. PART NO. -
Page 10: Follow Safety Instructions
— Safety Box Auger Following Safety Instructions • Read and understand this operator’s manual before operating. • All machinery should be operated only by trained and authorized personnel. • To prevent machine damage, use only attachments and service parts approved by the manufacturer. -
Page 11: During Operation
— Safety Box Auger During Operation • Regulate speed to field conditions. Maintain complete control at all times. • Never lubricate equipment when in operation. • Keep away from overhead power lines. Electrical shock can cause serious injury or death. •... -
Page 12: Preparing For Emergencies
— Safety Box Auger Preparing for Emergencies • Keep a first aid kit and properly rated fire extinguisher nearby. • Keep emergency numbers for fire, rescue, and poison control personnel near the phone. Wearing Protective Equipment • Wear clothing and personal protective equipment appropriate for the job. •... -
Page 13: Set Up
— Set Up Box Auger SECTION II Set Up Assembly ..........................2-2 Hopper (For 30” - 39” Doors) .................... 2-2 Mounting Hopper To Box ....................2-3 Auger Tube .......................... 2-3 Hopper (For 64” Doors) ....................... 2-4 Auger Tube .......................... 2-5 Winch Bracket ........................ -
Page 14: Assembly
— Set Up Box Auger Assembly For your safety, and the safety of others, use proper tools and equipment and always use safe working procedures. Refer to these instructions before starting any work on your machine. • READ AND UNDERSTAND SAFETY RULES BEFORE OPERATING OR SERVICING THIS MACHINE. -
Page 15: Hopper (For 30" - 39" Doors)
— Set Up Box Auger Hopper Assembly For Door Angle Widths Up To 39” (continued) Before attaching mounting brackets determine box door dimension. As shown in FIG. 3-1, secure brackets (23224B) to hopper using four 1/2”-13UNC x 1 1/2” capscrews (9390-101), four flat washers (9405-088), two straps (23220B), and four 1/2”-13UNC flange nuts (91267). -
Page 16: Hopper (For 64" Doors)
— Set Up Box Auger Hopper Assembly For 64” Door Angle Width Attach the mounting brackets to the inside FIG. 3-4 of the “L” bracket on the door angle (Fig. 3-4). Use four 7/16”-14UNC x 1 1/4” capscrews (9390-079) and 7/16”-14UNC locknuts (94980). -
Page 17: Auger Tube
— Set Up Box Auger Hopper Assembly For 64” Door Angle Width (continued) Auger Tube Slide clean out door (23199B) into back of auger tube weldment. Secure with lynch pins (9000936). Using a minimum 500 lbs. hoist, safely lift auger tube assembly into position under hopper weldment. -
Page 18: Winch Cable
— Set Up Box Auger Hopper Assembly For 64” Door Angle Width (continued) FIG. 3-8 OM-04159H Winch Cable Secure winch (9501907) to bracket using hardware provided, two 3/8”-16UNC x 1” capscrews (9390-055), two 3/8”-16UNC flange nuts (91263) and one 3/8” flat washer (9405-076) for the winch’s slotted hole. -
Page 19: Winch Assembly
— Set Up Box Auger Hopper Assembly For 64” Door Angle Width (continued) Winch Assembly • BEFORE OPERATING WINCH, BE SURE THAT WINCH IS SECURELY INSTALLED TO THE AUGER AND THAT THE CABLES ARE TIED TO THE WINCH AND GRAVITY BOX. BE SURE TO READ THE FOLLOWING INSTRUCTIONS AND OPERATING PROCEDURES PROVIDED WITH THE WINCH. -
Page 20: Secondary Cable
— Set Up Box Auger Hopper Assembly For 64” Door Angle Width (continued) Thread cable from inside winch out through HOLE A hole “A”. HOLE B Continue through hole “B” and hole “C” as shown in FIG. 3-11. Finally, thread back under cable between hole “A”... -
Page 21: Hydraulic Hoses
— Set Up Box Auger Hopper Assembly For 64” Door Angle Width (continued) FIG. 3-12 OM-04159J Hydraulic Hoses Lay hydraulic hoses out on top of auger tube. Connect each hose to motor using 90° elbow (9863). Run length of tube securing in three places with clamp plates (24901B) and three 5/16-18 x 3/4”... -
Page 22: Box Transport Bracket
— Set Up Box Auger Hopper Assembly For 64” Door Angle Width (continued) Box Transport Bracket Using winch, lift auger and rotate to either front or rear of box to determine location of transport bracket. As shown in FIG. 3-14, position bracket near top and edge of box. -
Page 23: Operation
— Operation Box Auger SECTION III Operation Preparing Hydraulic Supply ......................3-2 Connecting Gravity Box To Transport Vehicle ................3-2 Transporting ..........................3-3 Preparing Auger ......................... 3-3 Performance ..........................3-4... -
Page 24: Preparing Hydraulic Supply
— Operation Box Auger General Operations • KNOW AND UNDERSTAND SAFETY RULES BEFORE OPERATING OR SERVICING THIS MACHINE. REVIEW “SAFETY” SECTION IN THIS MANUAL IF NECESSARY. Read this operation section thoroughly. Acquaint yourself with the adjustments required to obtain efficient and trouble-free operations. Preparing Hydraulic Supply Before operating the unit, be sure that you refer to tractor’s or the hydraulic supply’s operating manual on proper operating procedures of the hydraulics. -
Page 25: Transporting
— Operation Box Auger General Operations (continued) Transporting BEFORE TRANSPORTING Be sure to empty auger completely by closing gravity box door and allowing auger to run until empty. Turn the auger off and raise into position to latch into transport bracket, while securely holding the winch handle. -
Page 26: Performance
— Operation Box Auger General Operations (continued) • MOVING OR ROTATING COMPONENTS CAN CAUSE SERIOUS INJURY OR DEATH. EN- SURE SERVICE COVERS, CHAIN/BELT COVERS AND CLEAN-OUT DOOR ARE IN PLACE AND SECURELY FASTENED BEFORE OPERATING UNIT. • BE SURE TO MAINTAIN A FIRM GRIP OF THE WINCH HANDLE AT ALL TIMES WHEN LOWERING AUGER TUBE. -
Page 27: Maintenance
— Maintenance Box Auger SECTION IV Maintenance Lubrication ..........................4-2 Storage/Maintenance ........................4-2 Troubleshooting ........................... 4-2 Torque Chart ..........................4-5... -
Page 28: Lubrication
— Maintenance Box Auger Lubrication Oil or grease periodically or as needed: -- Clean-out door -- Pivots on bottom of auger and sides of hopper -- Winch (gears, bearings, and handle) Storage Your auger is an important investment. Spend a little time to protect it from destructive rust and corrosion. - Page 29 — Maintenance Box Auger Troubleshooting (continued) SYMPTOM REMEDIES Auger runs too slowly: Air in system Bleed system and tighten connections Internal leak in controls or motor Replace seals; repair or replace valves or motor Pump is worn Repair or replace pump If auger starts slowly and speed increases after oil Use proper weight hydraulic oil.
- Page 30 — Maintenance Box Auger Troubleshooting (continued) SYMPTOM REMEDIES Electronic Valve Control: ELECTRONIC VALVE DOES NOT JUMP OR HUM WHEN TURNED ON. BAD POWER SOURCE, CONNECTION, SOLENOID, OR WIRING HARNESS (SEE BELOW). Check connections Includes Items 1 thru 4 Check power source - Disconnect power source from If terminals are corroded, disconnect power source wire harness.
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Page 31: Torque Chart
— Maintenance Box Auger Torque Chart HYDRAULIC FITTING-TORQUE AND CAPSCREWS - GRADE 5 INSTALLATION PROCEDURES NOTE: Grade 5 capscrews can be identified by three radial dashes on head. SAE FLARE CONNECTION (J.I.C.) NOTE: Tighten U-bolts evenly and equally to have the same number of threads exposed on each end. - Page 32 — Maintenance Box Auger Notes...
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Page 33: Parts
— Parts Box Auger SECTION V Parts Please visit www.unverferth.com/parts/ for the most current parts listing. Auger Components ........................5-2 Hopper Components For 30” - 39” Doors ......................... 5-4 Hopper Components For 64” Doors ..........................5-6 Hopper Components For 50” Doors ..........................5-8 Winch Components ........................ -
Page 34: Auger Components
— Parts Box Auger Auger Components Please visit www.unverferth.com/parts/ for the most current parts listing. OM-04159N... - Page 35 — Parts Box Auger Auger Components Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2265 Handle/Valve 97489 Split Ring 23398B 12' Auger Tube Weldment (Decals) 97879 Nylon Lanyard 23399B 14' Auger Tube Weldment (Decals)
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Page 36: Hopper Components
— Parts Box Auger Hopper Components For 39” Door Angles Please visit www.unverferth.com/parts/ for the most current parts listing. Need to order quantity of 2. OM-04159O... -
Page 37: Hopper Components
— Parts Box Auger Hopper Components For 39” Door Angles Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NO. DESCRIPTION 23227B Hopper Assembly (Includes Items 1 thru 19) 105005 Washer 1 1/4" Dia. x 1/4" Dia. 22506... - Page 38 — Parts Box Auger Hopper Components For 64” Door Angles Please visit www.unverferth.com/parts/ for the most current parts listing. OM-04159P...
- Page 39 — Parts Box Auger Hopper Components For 64” Door Angles Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NO. DESCRIPTION 23394B Hopper Assembly 21658 Hopper Seal Strap 22506 U-Clip 22507 Torsion Spring 22510 Hopper Seal Strap 22511...
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Page 40: Hopper Components For 50" Doors
— Parts Box Auger Hopper Components For 50” Door Please visit www.unverferth.com/parts/ for the most current parts listing. OM-04159Q ITEM PART NO. DESCRIPTION TAAU26340 Hopper Assembly For 50" Doors TAAU14034 Intake Retainer Clip 9388-051 Carriage Bolt, 3/8-16 x 1 91263... -
Page 41: Winch Components
— Parts Box Auger Winch Components Please visit www.unverferth.com/parts/ for the most current parts listing. OM-04159R ITEM PART NO. DESCRIPTION 103998 Swivel Cable Assembly 91514 Quick Link 2831 Winch Cable 123” Long 101410 Pulley 2829 Chain, 6.92" 2833 Secondary Cable 78” Long... - Page 42 — Parts Box Auger Optional Relief Valve & Electronic On/Off Components Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NO. DESCRIPTION 9000106 Cable Tie 6" Lg. 94038 Cable Tie 32" Lg. 9390-037 Capscrew 5/16-18 x 2 3/4" Lg.
- Page 43 — Parts Box Auger Optional Relief Valve & Electronic On/Off Components Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NO. DESCRIPTION Electronic On/Off Control Kit 26352 For 10’ Telescopic Spout 21907 Heat Shrink Tubing Switch Assembly w/Alt Action...
- Page 44 — Parts Box Auger Optional Telescopic Scope Please visit www.unverferth.com/parts/ for the most current parts listing. TELESCOPIC SPOUT ASSEMBLY FOR 8' with Sock ITEM PART NO. DESCRIPTION Telescopic Spout Assembly 22578 (for 5'6" to 10' w/Sock) 22577 Sock 5 3/8 Dia. x 8" Lg.
- Page 45 — Parts Box Auger Optional Flow Control Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NO. DESCRIPTION 23421 Flow-Control Valve Kit 23420 Instruction Sheet 93599 90° Elbow 9390-011 Capscrew, 1/4-20UNC x 2 1/2 97189 Hex Nut, 1/4-20UNC...
- Page 46 L:\PAGEMAKER\OM_KILLBROS\BOX_AUGER\\\24394.pmd/022812-4\\February 2013-5\\April 2013-6\\December 2013-7//September 2015-8//April 2017-9//April 2019-10...
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