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Grain Handling CORNER AUGER GRAIN CART MODEL 1135 Serial Number B36620100 & Higher Part No. 287969...
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— Introduction Killbros 1135 Foreword This symbol identifies important safety messages. When you see it, read the message that follows and be alert to the possibility of personal injury. Remember, safety instructions stated in this manual are for your protection. Read them care- fully and follow them closely when working around or using this machine.
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The information, specifications, and illustrations in the manual are based on information available at the time it was written. Due to continuing improvements in the design and manufacture of Unverferth products, all specifications and information contained herein are subject to change without notice.
— Introduction Killbros 1135 Table of Contents Section I Safety General Hazard Information ......................1-2 Safety Decals ..........................1-3 Following Safety Instructions ......................1-5 Before Operating ..........................1-6 Before Servicing..........................1-6 During Operation ..........................1-7 Before Transporting ......................... 1-8 During Transport..........................1-8 Driveline Safety ..........................
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— Introduction Killbros 1135 Table of Contents Section II Set Up Set Up Checklist ..........................2-2 Basic Set Up........................... 2-3 Sideboard and End Caps ......................2-4 Tarp Installation ........................2-11 SMV Emblem and SIS Decals....................2-18 Auger Rest Retainer Removal ....................2-19 Auger Rotational Spout Stop Removal..................
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— Introduction Killbros 1135 Table of Contents Section V Parts Touch-Up Paint........................... 5-2 Final Assembly ........................... 5-2 Rigid Axle........................... 5-4 Adjustable Axle........................... 5-6 Track Axle Components with 5 Point Scale System ..............5-8 Hub Components........................5-10 Wheels & Tires ........................5-12 Decals ............................
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— Safety Killbros 1135 Section I Safety General Hazard Information ......................1-2 Safety Decals ..........................1-3 Following Safety Instructions ......................1-5 Before Operating ..........................1-6 Before Servicing..........................1-6 During Operation ..........................1-7 Before Transporting ......................... 1-8 During Transport..........................1-8 Driveline Safety ..........................1-9 Pressurized Oil ..........................
It is true that the designer, the manufacturer, and the safety engineer can help; and they will help, but their combined efforts can be wiped out by a single careless act of the operator. It is said that, “the best kind of a safety device is a careful operator.” We, at Unverferth Mfg.
— Safety Killbros 1135 Safety Decals • REPLACE LOST, DAMAGED, PAINTED, OR UNREADABLE DECALS IMMEDIATELY. IF PARTS THAT HAVE DECALS ARE REPLACED, ALSO MAKE SURE TO INSTALL NEW DECALS. THESE DECALS INFORM AND REMIND THE OPERATOR WITH OPERATIONAL INFORMATION AND SAFETY MESSAGES.
— Safety Killbros 1135 Following Safety Instructions • Read and understand this operator’s manual before operating. • All machinery should be operated only by trained and authorized personnel. • To prevent machine damage, use only attachments and service parts approved by the manufac- turer.
— Safety Killbros 1135 Before Operating • Do not stand between towing vehicle and implement during hitching. • Always make certain everyone and everything is clear of the machine before beginning operation. • Verify that all safety shields are in place and properly secured.
— Safety Killbros 1135 During Operation • Regulate speed to field conditions. Maintain complete control at all times. • Never lubricate equipment when in operation. • Keep away from overhead power lines. Electrical shock can cause serious injury or death.
— Safety Killbros 1135 Before Transporting • Secure transport chains to towing vehicle before transporting. DO NOT transport without chains. • Check for proper function of all available transport lights. Make sure that all reflectors are clean and in place on machine. Make sure the SMV emblem and SIS decals are clean and visible to ap- proaching traffic.
— Safety Killbros 1135 Driveline Safety • Do not allow children near equipment that is running or engaged. • Do not exceed 1000 r.p.m. PTO speed. • Disengage the PTO, stop the tractor engine, and remove key from ignition before making inspec- tions, or performing maintenance and repairs.
— Safety Killbros 1135 Pressurized Oil • Relieve the hydraulic system of all pressure before adjusting or servicing. See hydraulic power unit manual for procedure to relieve pressure. • High-pressure fluids can penetrate the skin and cause serious injury or death. Use cardboard or wood to detect leaks in the hydraulic system.
— Safety Killbros 1135 Preparing for Emergencies • Keep a first aid kit and properly rated fire extinguisher nearby. • Keep emergency numbers for fire, rescue, and poison control personnel near the phone. Wearing Protective Equipment • Wear clothing and personal protective equipment appropriate for the job.
— Set Up Killbros 1135 Section II Set Up Set Up Checklist ..........................2-2 Basic Set Up........................... 2-3 Sideboard and End Caps ......................2-4 Tarp Installation ........................2-11 SMV Emblem and SIS Decals....................2-18 Auger Rest Retainer Removal ....................2-19 Auger Rotational Spout Stop Removal..................
— Set Up Killbros 1135 Set Up Checklist After the cart has been completely assembled, use the following checklist and inspect the cart. Check off each item as it is found satisfactory or after proper adjustment is made. o Torque wheel nuts and check tire pressure as specified in MAINTENANCE section.
— Set Up Killbros 1135 Basic Set Up FIG. 2-1 Tractor Electrical & Hydraulic Hook-Up Spout Jack “Transport Position” Jack “Parked Position” Due to shipping requirements and various dealer-installed options, some initial cart set up will be required after it arrives from the factory. Use the following procedures as needed for initial cart set up.
— Set Up Killbros 1135 Basic Set Up (continued) Sideboards and End Caps 1. Park the empty grain cart on a firm, level sur- face. Block the tires/tracks on the machine to keep it from moving. 2. Remove the crank handle and the crank handle holder from inside the cart.
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— Set Up Killbros 1135 Basic Set Up (continued) 5. Lift the left-hand sideboard into position. NOTE: Hinge brackets WILL support the sideboard and tarp if included. NOTE: On some models, shocks are attached FIG. 2-5 to the left-hand sideboard, FIG 2-5.
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— Set Up Killbros 1135 Basic Set Up (continued) 7. Install brace tubes. Install The Sideboard ONE PIECE BRACE TUBE: Brace Tube Install sideboard brace tubes on each cross tube weldment. Each weldment will have one left-hand and one right-hand sideboard brace tube.
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— Set Up Killbros 1135 Basic Set Up (continued) 8. If included, remove and discard the shocks and associated brackets from the left-hand sideboard. 9. Lift the large rear sideboard up into position and loosely secure with 3/8” flange screws and flange nuts along the bottom.
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— Set Up Killbros 1135 Basic Set Up (continued) 11. If included, remove and discard the shipping bracket from the small rear panel. 12. Connect the large rear sideboard to the left-hand sideboard using the small rear panel. Loosely secure using 3/8” hardware. See Figure 2-10.
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— Set Up Killbros 1135 Basic Set Up (continued) 13. Attach smaller end cap on top of rear side- Small boards using 3/8” hardware and one 1/4” self- End Cap drilling screw. See Figure 2-11. 1/4” Self- Drilling NOTE: The small end cap tab will fit underneath Screw the large end cap.
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— Set Up Killbros 1135 Basic Set Up (continued) 15. Remove and discard the shipping bracket from the front sideboard. 16. Lift large front sideboard into position and loosely secure with 3/8” flange screws and flange nuts along the bottom. See Figure 2-13.
— Set Up Killbros 1135 Basic Set Up (continued) Tarp Installation NOTE: For carts SN B41380099 & lower, skip to step 2 on next page. NOTE: Ensure RH and LH doublers are inside the sideboard lip. See Figure 2-15. 1. For carts SN B41380100 & higher, install six long tarp bows (287400B) across top of the cart, us- ing bracket (283425B), RH doubler (289986B), LH doubler (281936B), 3/8”-16UNC x 3”...
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— Set Up Killbros 1135 Basic Set Up (continued) 2. Install six long tarp bows (287400B) across the top of the cart, using bracket (283425B), 3/8”-16UNC x 3” capscrew (902703-046), 3/8”-16UNC (91263), 5/16”-18UNC x 3/4” flange screw (91256) and 5/16”-18UNC flange nut (91257). See Figure 2-16 and 2-17.
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— Set Up Killbros 1135 Basic Set Up (continued) NOTE: Ensure capscrew head (902703-046) is flush with the top of bow weldment (287400B). Capscrew See Figure 2-18. (902703-046) 3. Tighten all hardware. Tarp Bow (287400B) Fig. 2-18 2-13...
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— Set Up Killbros 1135 Basic Set Up (continued) 4. Install four tarp cables across the top Attach Tarp Cables using 3/8”-16UNC 1/2” capscrew Capscrew (TA0-907131-0), 3/8” lock washer (9005688), (TA0-907131-0) 3/8” fender washer (9005696) and bracket & U-nut assembly (281712B). See Figures 2-19 Lock through 2-22.
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— Set Up Killbros 1135 Basic Set Up (continued) 6. Install end cap extension (283431B) between End Cap Extension the end cap and right-hand sideboard on both (283431B) the front and rear of cart. Retain in place using two 3/8”-16 x 1” carriage bolts (9388-051), two 3/8”-16 flange nuts (91263) and one 1/4”-14 x...
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— Set Up Killbros 1135 Basic Set Up (continued) 8. Attach the crank handle to the tarp roll tube, Fig. 2-26 Figure 2-26. Once secure, roll tarp across the cart to the closed position. Attach to Tube Crank Handle 9. Confirm that the roll tube on the handle is at a Fig.
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— Set Up Killbros 1135 Basic Set Up (continued) 11. Add #10-16 x 3/4” self-drilling screws (9005197) Fig. 2-28 and U-clamps (9004949) to secure tarp in place on the roll tube side. Check that clips are lo- cated on the straps with an even height across, Figures 2-28 and 2-29.
— Set Up Killbros 1135 Basic Set Up (continued) SMV Emblem & SIS Decals Before the cart is used the reflective surface FIG. 2-31 of the SMV must face rearward. This may re- quire removal of film protecting the reflective surface or removing and reinstallation of the SMV.
— Set Up Killbros 1135 Basic Set Up (continued) Auger Rest Retainer Removal Remove the retainer located on the upper auger rest at the back of the cart, before folding out the upper auger tube. (FIG. 2-33) • Upper auger retainer must be removed before operating upper auger tube.
See federal regulation 49 CFR 562; available at www.govinfo.gov for US federal law require- ments. Amber Reflector To Front of Cart See your Unverferth dealer for additional brackets, reflectors, or lights to meet your requirements. FIG. 2-36 Driveline Storage Storage brackets are located on the inside right frame rail. Secure the PTO shaft to these brackets for extended transporting or seasonal storage.
— Set Up Killbros 1135 Basic Set Up (continued) Wheel/Tire Set Up Tire Pressure Tire pressure must be verified before first use and adjusted as necessary. Refer to MAINTENANCE section of this manual for information on tire pressure. Wheel Nuts •...
— Set Up Killbros 1135 Basic Set Up (continued) Adjustable Axle (Optional) • FALLING OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH. DO NOT WORK UNDER THE MACHINE AT ANY TIME WHILE BEING HOISTED. BE SURE ALL LIFTING DEVICES AND SUPPORTS ARE RATED FOR THE LOADS BEING HOISTED. THESE ASSEMBLY INSTRUCTIONS WILL REQUIRE SAFE LIFTING DEVICES UP TO 16,000 LBS.
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— Set Up Killbros 1135 Basic Set Up (continued) Adjustable Axle (Optional) (continued) 4. Slide extensions to desired tire gauge spacing. Axle extensions should be extended equally. Refer to chart below and FIG. 2-39. Slide Out Distance Distance Hub Flange...
— Operation Killbros 1135 Operating Checklist o Read and understand all safety precautions before operating cart. Check axle spacing to be sure axle is adjusted from shipping position to desired operating width. (If applicable) Check to be sure all the reflective decals, SMV sign and SIS decals are clearly visible with the cart attached to the tractor.
— Operation Killbros 1135 Preparing Cart Perform the service checks as outlined below. Repair or replace any damaged or worn parts before operating. Hardware Check for loose bolts and nuts, and tighten as needed. Check again after the first half-day of operation.
— Operation Killbros 1135 Preparing Cart (continued) Auger Driveline Assembly NOTE: Ends of driveshaft are symmetrical. Universal Joint Drill Dimple 1. Slide driveshaft down into the universal joint at- Orientaton in Line on Driveshaft tached to the gearbox until the end of the shaft extends into the universal joint about 2 3/8”.
— Operation Killbros 1135 Preparing Cart (continued) Soft Start System Check for wear or damage. Hydraulic System Check all hoses and cylinders for signs of leakage. Hoses should not be kinked, twisted or rubbing against sharp edges. Re-route or repair hoses as necessary. Refer to SAFETY section for additional information on safe repair and inspection of hydraulic components.
— Operation Killbros 1135 Hitching to Tractor Drawbar Connection This cart is intended to be hitched to a tractor drawbar. Do not attempt to hitch to any other location on the tractor other than the drawbar. The cart is equipped standard with a single tang hitch.
— Operation Killbros 1135 Hitching to Tractor (continued) Jack Usage • UNHITCHING A LOADED CART CAN CAUSE SERIOUS INJURY OR DEATH DUE TO THE TONGUE RISING OR FALLING. ALWAYS HAVE A LOADED CART ATTACHED TO A TRACTOR. THE JACK IS INTENDED TO SUPPORT AN EMPTY CART ONLY.
— Operation Killbros 1135 Hitching to Tractor (continued) Transport Chain Connection • ALWAYS USE TRANSPORT CHAIN WHEN TRANSPORTING IMPLEMENTS. FAILURE TO USE A TRANSPORT CHAIN COULD CAUSE PERSONAL INJURY IF CART BECOMES DISENGAGED. Always use intermediate chain support when connecting the grain cart directly to a tractor.
— Operation Killbros 1135 Hitching to Tractor (continued) Clean hydraulic hose couplers before connecting to the tractor. For convenience, it is recom- mended to connect the flow door circuit hoses to tractor implement coupler #1, auger spout circuit hoses to coupler #2, and attach auger fold circuit to coupler #3.
Compliance with all lighting and marking laws is the responsibility of the operator at the time of travel. See federal regulation 49 CFR 562; available at www.govinfo.gov for US federal law require- ments. See your Unverferth dealer for additional brackets, reflectors, or lights to meet your require- ments. 3-10...
— Operation Killbros 1135 Towing This cart is not equipped with brakes. Ensure that the towing vehicle has adequate weight and braking capacity to tow this implement. See towing vehicle’s operators manual for tow- ing capacity. Never tow a loaded grain cart over public roads.
— Operation Killbros 1135 Auger Operation PTO Driven Auger • ELECTROCUTION WILL CAUSE SERIOUS INJURY OR DEATH. THE GRAIN CART IS NOT INSULATED. KEEP AWAY FROM ALL ELECTRI- CAL LINES AND DEVICES. ELECTROCUTION CAN OCCUR WITHOUT DIRECT CONTACT. • ENTANGLEMENT WITH THE DRIVELINE WILL CAUSE SERIOUS INJURY OR DEATH.
— Operation Killbros 1135 Hydraulic Drive (Optional) The optional hydraulically-driven auger permits FIG. 3-12 cart operation using tractors that are not equipped with a PTO. However, due to the power requirements of a grain cart, it should be expected that a hydraulically-driven grain cart will not unload as quickly as a PTO driven cart.
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— Operation Killbros 1135 Hydraulic Drive (Optional) (continued) NOTE: For complete assembly and operation details for the Hydraulic Drive, please refer to the Hydraulic Drive manual (282894). 1. Before loading cart or operating auger, verify that the flow control door is closed.
— Operation Killbros 1135 Weather Guard Tarp • TO PREVENT PERSONAL INJURY OR DEATH, DO NOT ALLOW ANYONE ON A CLOSED TARP. TARP SYSTEM IS NOT DESIGNED TO SUPPORT A PERSON. • FALLING OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH. REMOVE ACCUMULATED WATER/SNOW/ICE OR ANY OTHER OBJECTS FROM TARP BEFORE OPENING TARP.
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— Operation Killbros 1135 Weather Guard Tarp (continued) Procedure 1. Using both hands, carefully remove crank from holder. (FIG. 3-14) 2. Roll tarp to the desired location, choosing either a fully open or fully closed position. 3. To close the tarp, roll the main tarp tube clockwise up under the latch plate. Next, bring the crank handle down perpendicular to the ground.
— Maintenance Killbros 1135 Lubrication To keep your grain cart in top operating condition and to assure its proper performance and reliability for a long period of time, periodic inspection and lubrication is a must. 1 SHOT GREASE WEEKLY SEE CHART...
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To keep your grain cart in top operating condition and to assure its proper performance and reliability for a long period of time, periodic inspection and lubrication is a must. Unverferth Mfg. recommends use of NLGI #2 Extreme Pressure grease. The lubrication locations and recommended schedule are as follows:...
— Maintenance Killbros 1135 Gearbox Lubrication Gearbox check/fill plug is located on the right hand front side of the housing. To check oil fluid level, place cart on a level surface with the tongue elevated to hitch height and remove the plug.
— Maintenance Killbros 1135 Auger System • TO PREVENT PERSONAL INJURY OR DEATH, ALWAYS ENSURE THAT THERE ARE PEOPLE WHO REMAIN OUTSIDE THE CART TO ASSIST THE PERSON WORKING INSIDE, AND THAT ALL SAFE WORKPLACE PRACTICES ARE FOLLOWED. THERE IS RESTRICTED MOBILITY AND LIMITED EXIT PATHS WHEN WORKING INSIDE THE IMPLEMENT.
— Maintenance Killbros 1135 Auger System (continued) Lower Auger Assembly 1. When installing the coupler into the auger pipe, the lower auger flighting should be set with the FIG. 4-2 driving surface of the drive lobe at a 6 o’clock position and the flighting edge at a 7 o’clock...
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— Maintenance Killbros 1135 Auger System (continued) Lower Auger Assembly (continued) 4. Rotate auger 360 degrees to ensure it is cen- FIG. 4-4 tered on the drive bushing weldment (286436) and the five pins are engaged with auger end. Check for flighting interference or binding along housing and at lower end.
— Maintenance Killbros 1135 Auger System (continued) Upper Auger Disassembly 1. Support the upper auger assembly using a 2-ton hoist and two straps rated for 2000 lbs. 2. Remove auger tube cylinder pin and carefully swing cylinder down without breaking hose connec- tions.
— Maintenance Killbros 1135 Auger System (continued) Upper Auger Assembly 1. Install upper bearing and spring assembly if previously removed. 2. Insert auger in auger tube. Back out bearing setscrews and insert auger stub shaft through bearing. Retain auger with 5/16” x 2” machine screw and nut.
— Maintenance Killbros 1135 Auger System (continued) Auger Flow Door Cylinder Replacement • TO PREVENT PERSONAL INJURY OR DEATH ALWAYS ENSURE THAT THERE ARE PEOPLE WHO REMAIN OUTSIDE THE CART TO ASSIST THE PERSON WORKING INSIDE, AND THAT ALL SAFE WORKPLACE PRACTICES ARE FOLLOWED. THERE IS RESTRICTED MOBILITY AND LIMITED EXIT PATHS WHEN WORKING INSIDE THE IMPLEMENT.
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— Maintenance Killbros 1135 Auger System (continued) Auger Flow Door Cylinder Replacement (continued) 2. On the inside of the cart, open the screen ser- FIG. 4-9 vice access panel shown in FIG. 4-9. Screen Service Access Panel 3. Remove the cotter pins from the lower cylinder pin then remove the pin.
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— Maintenance Killbros 1135 Auger System (continued) Auger Flow Door Cylinder Replacement (continued) 6. Label the hydraulic hoses to indicate upper and lower. Disconnect them from the cylin- Remove Lower der, along with the lower hydraulic fitting (FIG. Hose & Fitting 4-11).
— Maintenance Killbros 1135 Auger Driveline Bearings It is important to periodically check set screws in all bearings at either end of the driveline for tightness. Gearbox Fluid level/fill plug is in front of the axle on the right OIL LEVEL SHOULD BE AT THE...
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— Maintenance Killbros 1135 Auger Driveline (continued) 4. Remove paint on driveshaft to allow for easier movement. Slide driveshaft forward until the rear spline is out of the universal joint connect- ed to the gearbox. 5. Drop the gearbox end of driveshaft down and slide driveshaft out of the flangette bearing on the hitch end of the driveshaft.
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— Maintenance Killbros 1135 Auger Driveline (continued) 11. Slide driveshaft down into the gearbox universal joint attached to the gearbox until the end of the shaft extends into the universal joint about 2 3/8”. Ensure universal joint and driveshaft splines completely engage.
— Maintenance Killbros 1135 Adjusting Cleanout Door • MOVING PARTS CAN CRUSH AND CUT. KEEP AWAY FROM MOVING PARTS. • KEEP HANDS CLEAR OF PINCH POINT AREAS. • EYE PROTECTION AND OTHER APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT MUST BE WORN WHILE SERVICING THE IMPLEMENT.
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— Maintenance Killbros 1135 Adjusting Cleanout Door (continued) 5. Push the gear assembly toward bottom of au- ger to remove excess movement and prevent Push Gear Assembly the door from moving upward when unloading Toward Bottom of Auger the cart. (FIG. 4-19) FIG.
— Maintenance Killbros 1135 Verify Telescoping PTO Shaft Length - GKN Walterscheid PTO • PROPERLY EXTENDED AND COLLAPSED LENGTHS OF THE TELESCOPING PTO SHAFT MUST BE VERIFIED BEFORE FIRST OPERATION WITH EACH AND EVERY DIFFERENT TRACTOR. IF THE EXTENDED LENGTH OF THE PTO SHAFT IS NOT SUFFICIENT, IT...
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— Maintenance Killbros 1135 Verify Telescoping PTO Shaft Length - GKN Walterscheid PTO (continued) 4. Hitch tractor drawbar to cart, ensuring that tractor and cart are on level ground and coupled as straight as practical. 5. Connect PTO shaft to tractor, and measure length “L” from same points as used in step 1. Ensure that this measurement does not exceed the maximum recommended extended length calculated in step 3 above.
— Maintenance Killbros 1135 PTO Shaft and Clutch - Benzi PTO Lubrication Lubricate with NLGI grade 2 grease before starting work and every 8 operating hours. Clean and grease PTO drive shaft before each prolonged period of non-use. Molded nipples on the shield near each shield bearing are intended as grease fittings and should be lubricated every 8 hours of operation! Check and grease the guard tubes in winter to prevent freezing.
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— Maintenance Killbros 1135 PTO Shaft and Clutch - Benzi PTO (continued) Shear-Bolt and Friction Clutches (Figs. H1 - H3) 1. Shear bolt clutches: When the set torque value is exceeded, power flow is interrupted due to the bolt shearing.
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— Maintenance Killbros 1135 PTO Shaft and Clutch - Benzi PTO (continued) To Dismantle Guard (Figs. J1 - J3) 1. Pull the guard tube backwards and, using a screwdriver, disengage the three bearing ring tabs by pushing them inward. (FIG. J1) 2.
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— Maintenance Killbros 1135 PTO Shaft and Clutch - Benzi PTO (continued) To Assemble Guard (Figs. K1 - K3) 1. Clean and grease the bearing ring, yoke groove and inner profile tube. (FIG. K1) 2. Fit bearing ring in groove with three bearing ring tabs positioned as shown.
— Maintenance Killbros 1135 PTO Locking Systems - Benzi PTO Ball-Type Collar Coupling Slide clamp yoke or clutch onto connecting shaft. Pull in the coupler collar to release the balls and simultaneously push PTO driveshaft into the connecting shaft until the coupler collar locks onto the connecting shaft annular grooves.
— Maintenance Killbros 1135 PTO Shaft and Clutch - GKN Walterscheid PTO Lubrication (Figs. D1 - D6) Lubricate with quality grease before starting work and every 8 operating hours. Clean and grease PTO driveshaft before each prolonged period of non-use.
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— Maintenance Killbros 1135 PTO Shaft and Clutch - GKN Walterscheid PTO (continued) Coupling the PTO driveshaft (Figs. E1 - E2) Clean and grease the PTO and implement input connection (IIC) AS-Lock 1. Pull locking collar and simultaneously push PTO driveshaft onto PTO shaft until the locking device engages.
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— Maintenance Killbros 1135 PTO Shaft and Clutch - GKN Walterscheid PTO (continued) Chains (Figs. G1 - G3) NOTE: The chain is intended to prevent the shield from rotating against non-moving parts and there- by preventing shield damage. A properly installed chain will increase the service life of the shield.
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— Maintenance Killbros 1135 PTO Shaft and Clutch - GKN Walterscheid PTO (continued) To Assemble Cone (Figs. L1 - L3) 1. Dismantle guard (Figs. J1 - J3). Remove old cone (e.g. cut open with knife). Take off chain. Place neck of new cone in hot water (approx 80°...
— Maintenance Killbros 1135 PTO Quick Disconnect - GKN Walterscheid PTO Quick Disconnect Pin Using a drift punch and hammer, drive the pin towards the retaining washer to force the complete assembly out. Clear the edges of the retaining washer bore to accept the new one by removing the deformed metal from the last peening operation to hold the washer in place.
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— Maintenance Killbros 1135 PTO Quick Disconnect - GKN Walterscheid PTO (continued) Quick Disconnect Disassembly 1. Compression Spring 2. Ball 3. Lock Collar 4. Back-up ring 5. Snap ring * Back-up ring * (For some clutch types, place additional back up ring first).
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— Maintenance Killbros 1135 PTO Quick Disconnect - GKN Walterscheid PTO (continued) Clutch Disassembly Tighten the four hex nuts (12) uniformly until the clutch pack and hub are loose. Use special tool 9002007 to bend all four retaining lugs back on the edge of the clutch housing. Remove the thrust plate with Belleville springs to get at the friction disks, drive plates and hub for inspection and service.
— Maintenance Killbros 1135 Tarp Troubleshooting Inspection & Maintenance PROBLEM SOLUTION TARP SAGS IN MIDDLE AREAS BOWS MAY BE BENT OR ADJUSTED TOO LOW MISSING OR LOOSE RIDGE STRAP REPLACE OR RETIGHTEN TENSION MAY BE TOO LOOSE. U-JOINT MAY NEED TO BE ADJUSTED ON SPLINED SHAFT...
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— Maintenance Killbros 1135 Electrical System Diagram — Overall Right-Hand To Right-Side of Side Cart Interior Tail Light RH Sub Assembly #280848B Work Light #9008957 Red Tail/Turn Light #9006282 Rear Wiring Harness #9003050 To Tractor Front Wiring Harness #9007460 Plug #92450...
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— Maintenance Killbros 1135 Electrical System Diagram — Plug #92450 GRAIN CART WIRES White -- Ground Green -- Right amber flashing lamp Yellow -- Left amber flashing lamp Brown -- Tail light Black -- Interior & Auger Lights Red -- Brake Lights...
— Maintenance Killbros 1135 Wheels and Tires Wheel Nut Torque Requirements • IMPROPERLY TORQUED WHEEL NUTS/BOLTS CAN CAUSE A LOSS OF IMPLEMENT CONTROL AND MACHINE DAMAGE. TORQUE WHEEL NUTS/BOLTS TO VALUES IN TABLE. CHECK TORQUE BEFORE USE, AFTER ONE HOUR OF UNLOADED USE OR AFTER FIRST LOAD, AND EACH LOAD UNTIL WHEEL NUTS/BOLTS MAINTAIN TORQUE VALUE.
— Maintenance Killbros 1135 Wheels and Tires (continued) Tire Pressure The following is to be used as a general guide for tire inflation and figures can vary depend- ing on specific brand of tire used. It is important that tires are inspected after unit is loaded.
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— Maintenance Killbros 1135 Wheels and Tires (continued) Tire Pressure (continued) Tire Pressure for Grain Carts Load Index / Ply Max. PSI Tire Make Part Number Tire Size Rating Titan/Goodyear 94286 23.1x26 R-3 99364 23.1x26 R-1 99307 24.5R32 R-1 169A8/B (5-Star) 94289 24.5x32 R-3...
— Maintenance Killbros 1135 Wheels and Tires (continued) Tire Warranty For questions regarding new tire warranty, please contact your local original equipment tire dealer. USED TIRES CARRY NO WARRANTY. Following are phone numbers and Websites for your convenience: Firestone www.firestoneag.com...
— Maintenance Killbros 1135 Complete Torque Chart Capscrews - Grade 5 NOTE: • Grade 5 capscrews can be identified by three radial dashes on the head. • For wheel torque requirements, refer to Wheels and Tires. • Tighten U-bolts evenly and equally to have the same number of threads exposed on each end.
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— Maintenance Killbros 1135 Complete Torque Chart Capscrews - Grade 8 NOTE: • Grade 8 capscrews can be identified by six radial dashes on the head. • For wheel torque requirements, refer to Wheels and Tires. • Tighten U-bolts evenly and equally to have the same number of threads exposed on each end.
— Maintenance Killbros 1135 Hydraulic Fittings – Torque and Installation SAE Flare Connection (J. I. C.) 1. Tighten nut with finger until it bottoms the seat. 2. Using a wrench, rotate nut to tighten. Turn nut 1/3 turn to apply proper torque.
— Parts Killbros 1135 Touch-Up Paint Please visit www.unverferth.com/parts/ for the most current parts listing. PAINT SPRAY Black 97013 Green 97015 97301 Primer, Gray 9500082 Off White 97016 Final Assembly...
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— Parts Killbros 1135 Final Assembly Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM DESCRIPTION PART NO. QTY. NOTES Bracket, Window Retainer 250461B Ladder Weldment 280600B Ladder Bracket Weldment 280603B Wearshoe - Hitch, CAT 3 281663 Wearshoe - Hitch, CAT 4 281898 Tension Bushing 2 OD x 1.516 ID x 2...
— Parts Killbros 1135 Adjustable Axle Please visit www.unverferth.com/parts/ for the most current parts listing. 1A 1B Assemble Scale Load Cell With “TOP” Decal On The Bottom...
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— Parts Killbros 1135 Adjustable Axle Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM DESCRIPTION PART NO. NOTES Adjustable Axle Bundle, Scale =Green= 280489G Includes Items 1-7, 8A, 9-20 Adjustable Axle Bundle, Scale =Red= 280489R Adjustable Axle Bundle, Non-Scale =Green=...
— Parts Killbros 1135 Track Axle Components with 5 Point Scale System Please visit www.unverferth.com/parts/ for the most current parts listing. Assemble Scale Load Cell With “TOP” Decal On The Bottom...
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— Parts Killbros 1135 Track Axle Components with 5 Point Scale System Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM DESCRIPTION PART NO. NOTES Track Axle Bundle, Scale =Green= 287906G Track Axle Bundle, Scale =Red= 287906R Track Axle Bundle, Non-Scale =Green=...
— Parts Killbros 1135 Wheels & Tires Please visit www.unverferth.com/parts/ for the most current parts listing. TIRES For questions regarding new tire warranty, please contact your local original equipment tire dealer. Used tires carry no warranty. • V e r i f y w h e t h e r y o u...
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— Parts Killbros 1135 Wheels & Tires Please visit www.unverferth.com/parts/ for the most current parts listing. STRAIGHT PLATE WHEELS ITEM DESCRIPTION PART NO. NOTES Wheel & Tire Assembly - Diamond Tread\ 17939WO/9500946 30 x 32 / 900/65R32 R-3 Includes Items 2, 7 & 8 Wheel &...
— Parts Killbros 1135 Decals Please visit www.unverferth.com/parts/ for the most current parts listing. Always consult your operator’s manual for correct tire pressure and wheel hardware torque specifications. 94754 5-14...
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— Parts Killbros 1135 Decals Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM DESCRIPTION PART NO. QTY. NOTES Decal, Auger Indicator 9005335 Decal, Profile Cart 9004288 Decal, Reflective Checker Tape 265384 Decal, DANGER (Driveshaft Entanglement) 95046 Decal, WARNING (Read & Understand)
— Parts Killbros 1135 " 2 " 1 " 2 " 2 Drive Components Please visit www.unverferth.com/parts/ for the most current parts listing. To Tractor Check/Fill Plug 5-17 5-20...
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— Parts Killbros 1135 Drive Components Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM DESCRIPTION PART NO. QTY. NOTES Includes Items: 1 - 5, 12, 13, & 9008676 One Piece Driveshaft Replacement Kit 289761 Lock Collar 1 1/2 Flangette Bearing...
— Parts Killbros 1135 Auger Components Please visit www.unverferth.com/parts/ for the most current parts listing. 5-22...
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— Parts Killbros 1135 Auger Components Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM DESCRIPTION PART NO. NOTES Upper Auger Replacement Kit =Black= 281262 Includes Items 2, 3, 4, 5, 6 Soft-Start Kit 281682 Includes Items 3, 4, 5, 6...
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— Parts Killbros 1135 Auger Components (continued) Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM DESCRIPTION PART NO. NOTES Grease Zerk 1/8 NPT 93426 Capscrew 5/16-18UNC x 2 1/2 9390-036 Grade 5 Capscrew 3/8-16UNC x 1 1/2 9390-057...
— Parts Killbros 1135 Cleanout Door Assembly Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM DESCRIPTION PART NO. QTY. NOTES Door Wheel Weldment 220060B Door Weldment 281015B Roller, Plastic 222118 Plate, Back Door Lift 281059B Plate, Front Door Lift 281060B Shaft &...
— Parts Killbros 1135 Flow Door Seals Please visit www.unverferth.com/parts/ for the most current parts listing. Cx7/8 G5 Cx1 3/4 G5 Cx1 3/4 G5 ITEM DESCRIPTION PART NO. QTY. NOTES Capscrew, 1/4-20UNC x 7/8 G5 9390-004 Capscrew, 3/8-16UNC x 1 3/4 G5...
— Parts Killbros 1135 Hydraulics Please visit www.unverferth.com/parts/ for the most current parts listing. 5-28...
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— Parts Killbros 1135 Hydraulics Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM DESCRIPTION PART NO. NOTES Cylinder, 3 x 22 (3000 PSI) 9004730 Auger Fold Seal Kit 9003772 90° Elbow (9/16-18 JIC Female x 9/16-18 JIC Male)
— Parts Killbros 1135 Directional Spout Components - For SN B37230100 & Higher Please visit www.unverferth.com/parts/ for the most current parts listing. SEAM LOCATION Beginning with Serial Number B37230100 SEAM LOCATION APPLY ADHESIVE TO SEAL GRIP TO SECURELY FASTEN SEAL TO SPOUT...
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— Parts Killbros 1135 Directional Spout Components - For SN B37230100 & Higher Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NO. DESCRIPTION QTY. NOTES 2007601B Link Weldment =Black= 268282 Pad - Wear Ring 268972B Hood Shim 1 1/2” x 10”...
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— Parts Killbros 1135 Directional Spout Components - For SN B37230099 & Lower Please visit www.unverferth.com/parts/ for the most current parts listing. Prior To Serial Number B37230100 5-32...
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— Parts Killbros 1135 Directional Spout Components - For SN B37230099 & Lower Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NO. DESCRIPTION QTY. NOTES 287842B Directional Downspout Kit 94981 Locknut, 1/2-13UNC 9405-088 Flat Washer, 1/2 9004494...
— Parts Killbros 1135 PTO Assembly Shearbolt Clutch - For SN B41380100 & Higher Please visit www.unverferth.com/parts/ for the most current parts listing. 1 3/4-20 Spline Shown 5-34...
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— Parts Killbros 1135 PTO Assembly Shearbolt Clutch - For SN B41380100 & Higher Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM DESCRIPTION PART NO. NOTES 1 3/4”-20 Spline PTO Assembly Complete 9008526 Includes Front and Rear Half Assemblies (Benzi America PTO) 1 3/8”-21 Spline (Optional)
— Parts Killbros 1135 PTO Assembly Shearbolt Clutch - For SN B41380099 & Lower Please visit www.unverferth.com/parts/ for the most current parts listing. 1 3/4-20 Spline Shown Optional 1 3/8-21 Spline Shown 5-36...
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— Parts Killbros 1135 PTO Assembly Shearbolt Clutch - For SN B41380099 & Lower Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM DESCRIPTION PART NO. NOTES 1 3/4-20 Spline PTO Assembly Complete 9004767 (GKN Walterscheid PTO) 1 3/8-21 Spline (Optional)
— Parts Killbros 1135 PTO Assembly Friction Clutch - For SN B41380100 & Higher Please visit www.unverferth.com/parts/ for the most current parts listing. 1 3/4-20 Spline Shown 5-38...
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— Parts Killbros 1135 PTO Assembly Friction Clutch - For SN B41380100 & Higher Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM DESCRIPTION PART NO. NOTES 1 3/4”-20 Spline PTO Assembly Complete 9009258 Includes Front and Rear Half Assemblies (Benzi America PTO) 1 3/8”-21 Spline...
— Parts Killbros 1135 PTO Assembly Friction Clutch - For SN B41380099 & Lower Please visit www.unverferth.com/parts/ for the most current parts listing. 1 3/4-20 Spline Shown Optional 1 3/8-21 Spline Shown 5-40...
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— Parts Killbros 1135 PTO Assembly Friction Clutch - For SN B41380099 & Lower Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM DESCRIPTION PART NO. NOTES 1 3/4-20 Spline PTO Assembly Complete 9004769 (GKN Walterscheid PTO) 1 3/8-21 Spline (Optional)
— Parts Killbros 1135 Friction Clutch Assembly - For SN B41380100 & Higher Please visit www.unverferth.com/parts/ for the most current parts listing. NOTE: Clutch Assembly (9009256) must be used with the Complete PTO Assembly (9009258) or (9009257 - optional). NOTE: The clutch is preset at the factory and should not require adjustment.
1 for specific clutch information. — Parts Killbros 1135 Friction Clutch Assembly - For SN B41380099 & Lower Please visit www.unverferth.com/parts/ for the most current parts listing. NOTE: Clutch Assembly (9004275) must be used with the Complete PTO Assembly (9004769) or (9004768 - optional).
— Parts Killbros 1135 Shear-Bolt Clutch - For SN B41380100 & Higher Please visit www.unverferth.com/parts/ for the most current parts listing. NOTE: Clutch Assembly (9009034) must be used with the Complete PTO Assembly (9008526) or (9009253 - optional). • USE GENUINE OEM REPLACEMENT PART. Incorrect part may cause shear function to occur too soon causing inconvenience or too late resulting in damage to driveline and auger com- ponents.
— Parts Killbros 1135 Shear-Bolt Clutch - For SN B41380099 & Lower Please visit www.unverferth.com/parts/ for the most current parts listing. • USE GENUINE OEM REPLACEMENT PART. Incorrect part may cause shear function to oc- cur too soon causing inconvenience or too late resulting in damage to driveline and auger components.
— Parts Killbros 1135 45 Degree Gearbox Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM DESCRIPTION PART NO. QTY. NOTES Gearbox, Complete 9002812 Includes Items 1 thru 17 Shaft, Input 9001131 1.8:1 Gear Shaft, Output 9001132 1.8:1 Gear...
— Parts Killbros 1135 Weather Guard Tarp Please visit www.unverferth.com/parts/ for the most current parts listing. 5-48...
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— Parts Killbros 1135 Weather Guard Tarp Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NO. DESCRIPTION NOTES 287908B Tarp Kit with Arched End Caps 283425B Tarp Bow Bracket =Black= 283427B Tarp Bow Bracket =Black= 287400B Tarp Bow Tube =Black=...
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— Parts Killbros 1135 Weather Guard Tarp (continued) Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NO. DESCRIPTION NOTES 9390-099 Capscrew 1/2-13UNC x 1 (Grade 5) 265743B Crank Holder - Channel Extension =Black= 221700B Offset Bracket =Black=...
— Parts Killbros 1135 Video System (Optional) Please visit www.unverferth.com/parts/ for the most current parts listing. 5-52...
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— Parts Killbros 1135 Video System (Optional) Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NO. DESCRIPTION NOTES 265770 Video System Kit for Front View Includes Items 1,3,4,5,6,7,8 9004506 Additional Camera for Rear View Includes Items 6 & 7...
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