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KBox C-104-TGL-2
Kontron KBox C-104-TGL-2 Manuals
Manuals and User Guides for Kontron KBox C-104-TGL-2. We have
1
Kontron KBox C-104-TGL-2 manual available for free PDF download: User Manual
Kontron KBox C-104-TGL-2 User Manual (110 pages)
Brand:
Kontron
| Category:
Industrial PC
| Size: 15 MB
Table of Contents
Symbols
6
For Your Safety
7
High Voltage Safety Instructions
7
Lithium Battery Precautions
8
General Instructions on Usage
8
Quality and Environmental Management
8
Disposal and Recycling
8
WEEE Compliance
8
Table of Contents
9
List of Tables
13
List of Figures
14
1/ General Safety Instructions
16
Electrostatic Discharge (ESD)
18
Grounding Methods
18
Instructions for the Optional Lithium Battery
18
2/ Electromagnetic Compatibility (Class B Device)
19
Electromagnetic Compatibility (EU)
19
FCC Statement (USA)
19
EMC-Compliance (Canada)
19
3/ Shipment and Unpacking
20
Unpacking
20
Scope of Delivery
20
Optional Parts (System Expansion)
20
Optional System Extension
20
Spare Parts
21
Type Label and Product Identification
21
Table 1: Product Identification Table
21
Figure 1: Example of Kbox C-104-TGL Type Label
21
4/ System Overview
22
Figure 2: Kbox C-104-TGL Family
22
Table 2: Standard Offered Come Cpus
24
Rtc
25
RTC Lithium Battery
25
Automotive Battery
25
Goldcap Option
25
System Expansion Capabilities
26
Interfaces
26
Mini PCI Express Interface
26
Standard PCI Express Interfaces
26
SATA Interfaces
26
Internal USB 2.0 Interface
26
Internal Microsd Card and Microsim Card Interface
26
Figure 3: Bottom Side View
27
Figure 4: Right Side View
27
Figure 5: Front Side View Config. with Removable Drives
27
Figure 6: Front Side View Config. Without Removable Drives
27
Figure 7: Left Side View
27
Figure 8: Top Side View
27
Figure 9: Rear Side View
27
Kbox C-104-TGL-2 Variant
28
Figure 10: Kbox C-104-TGL-2 - Front View (Shown with Removable Drive Bays and Without Mounting Brackets)
28
Figure 11: Block Diagram - Kbox C-104-TGL-X with Come-Btl6
29
Figure 12: Block Diagram - Kbox C-104-TGL-X with Come-Ctl6
30
Front Side Configuration and Options - Kbox C-104-TGL
31
Table 3: Kbox C-104-TGL Front Side Configuration
31
Figure 13: Kbox C-104-TGL-4 with Fan Tray
31
X101/X201 - Power Input Connectors
32
X102/X105/X108/X111 - Ethernet Connectors (ETH)
32
X103/X106/X109 - Usb 3.0
32
Figure 14: X101 - 24VDC Power Input Connector
32
X104/X107/X110 - Usb 2.0
33
X112/X113/X203 - Displayports
33
X114 - RS232/422/485 Port
33
POWER Button and PWR LED
33
Figure 15: Detail - Power Button and PWR Led/Rescue Button and RSQ LED
33
RESCUE Button and RSQ LED
34
Status and General Purpose Leds
34
Table 4: Status and General Purpose Leds
34
Figure 16: Detail - Status and General Purpose Leds
34
Pci/Pcie Expansion Slots
35
Figure 17: Pcie 1 to Pcie 4 Slots (Shown as Detail of a Kbox C-104-TGL-4)
35
Internal or Removable 2.5" SATA Hdds/Ssds
36
Figure 18: Drive 1 and Drive 2 for Removable 2.5" SATA HDD/SSD (Option); Closed Drive Bays
36
Figure 19: Drive Bay 1 with Opened Drive Bay Cover
36
Figure 20: Inserting/Removing a 2.5" Removable SSD
36
Installing/Removing the Removable HDD/SSD
37
Left and Right Side View
38
Top and Bottom Side View
38
Figure 21: Right Side of the Kbox C-104-TGL System
38
Figure 22: Left Side of the Kbox C-104-TGL System
38
Figure 23: Top Side of the Kbox C-104-TGL System
38
Figure 24: Bottom Side of the Kbox C-104-TGL System
38
Rear Side View
39
Functional Earth Stud
39
Figure 25: Rear Side of the Kbox C-104-TGL-2 System
39
5/ System Extensions
40
Figure 26: Kbox C-104-TGL-4 Shown with Optional Interfaces and with Removable Drive Bays
40
X201 to X206 - Possible Interface Combinations
41
X204, X205) - Serial Port RS232/RS422/485
41
X204) - CAN Port
41
Table 5: X201 to X206 Configuration Options
41
X203) - 3 Rd Displayport
42
X202) - Widelink Port
42
X201 or X206) Fieldbus
42
Figure 27: X201 or X206 - Locations for the Optional FIELDBUS Interface
42
X201) 2 Nd 24 VDC Input
43
Wireless Expansion Options
43
Table 6: Wireless Reference Options
43
Figure 28: Second Power Input (X201)
43
8-Channel GPIO/DIO Interface
44
Table 7: GPIO Connector Pinout
44
Table 8: GPIO Misc. Specifications
44
Figure 29: GPIO Connector (Cable Terminal Side of Mating Connector)
44
Table 9: GPIO Output Channel
45
Table 10: GPIO Input Channel
45
Figure 30: Output Application Connected to GPIO
45
Table 11: GPIO Connector and Mating Connector
46
Figure 31: Input Application Connected to GPIO
46
Optional Versions with Fan Tray or Fan Holder - Kbox C-104-TGL-4/-2/-1
47
Fan Tray (Only for Kbox C-104-TGL-4/-2/-1)
47
Figure 32: Kbox C-104-TGL-1 Equipped with the Optional Fan Tray
47
Fan Holder (Only for Kbox C-104-TGL-4/-2/-1)
48
Figure 33: Fan Tray Components of the Kbox C-104-TGL-4/-2/-1
48
Figure 34: Fan Holder Components of the Kbox C-104-TGL-4/-2/-1
48
6/ Accessing Internal Components
49
Top Cover
50
Figure 35: Inside of the Top Cover with Centering and Fixing Brackets
50
Opening and Closing the Kbox C-104-TGL
51
Figure 36: Removing the Centering and Fixing Bracket of the Top Cover (Detail of the Kbox C-104-TGL-2)
51
Figure 37: Removing the Cover (Detail of the Kbox C-104-TGL-2)
51
Figure 38: Kbox C-104-TGL-2 - Removing the Right Side Cover
52
Figure 39: Kbox C-104-TGL-2 Without Top and Right Side Cover (Shown with a Pcie Riser Card)
52
Internal View
53
Figure 40: Kbox C-104-TGL-2 - Internal View (Shown with a Pcie Riser Card and Removable HDD/SSD Drive Bay)
53
Integrated Come Module
54
Sockets
54
Figure 41: Kbox C-104-TGL-2 - Internal View with Comexpress ® Module and with Pcie Riser Card
54
DIP Switch
55
Expansion Socket for Pcie Mini Cards
55
Riser Cards Expansion Sockets for Pci/Pcie Cards
55
Riser Cards for Kbox C-104-TGL-X
56
Table 12: Available Riser Cards for the Different Kbox C-104-TGL Variants
56
Detail: Riser Card for Kbox C-104-TGL-4
57
Figure 42: Riser Card with 2Xpcie X4 and 2X Pcie X1 Slots for Kbox C-104-4
57
Installing/Removing Pci/Pcie Expansion Cards (Kbox C-104-TGL-4/-2/-1 Only)
58
Figure 43: Detail of the Kbox C-104-TGL-2 with Pcie Riser Card with 2X Pcie X4 Sockets
58
Figure 44: Detail of the Kbox C-104-TGL-2 with PCI-Pcie Riser Card with 1X PCI (32 Bit) and 1X Pcie X4 Sockets
58
Figure 45: Detail of the Kbox C-104-TGL-4 with Pcie Riser Card with 2X Pcie X4 and 2X Pcie X1 Sockets
58
Installing/Removing an M.2 Module
60
Installing/Removing a Microsd or Microsim Card
61
Figure 46: Microsd and Microsim Connector
61
7/ Power and Thermal Considerations
62
System Power Portfolio
62
Table 13: Power Consumption
62
Table 14: Current and Voltage Provided in the KBOX C-104-TGL Per Port
62
Table 15: Maximum Power Supplied on the Pcie Slots (Depending on the Installed Pcie Expansion Card)
62
Tuning CPU Power and Performance
63
Available Processors
63
Convection Cooling
63
Table 16: Default Values in BIOS for KBOX C-104-TGL
63
Table 17: Overview of some of the Features of the Used CPU Versions in KBOX C-104-TGL
63
Active Cooling Via the Optional Fan Tray/Fan Holder
64
Minimum System Clearance
64
Maximum Temperatures
64
Table 18: Maximum Temperatures Without Fan Tray
64
Table 19: Maximum Temperatures with Fan Tray
64
Third Party Components
66
Processor Thermal Monitoring
66
Processor Thermal Trip Feature
66
8/ Installation Instructions
67
Specifications of the Internal M.2 Connectors
68
Control Cabinet Mounting
68
Table 20: Specifications of the Internal M.2 Connectors
68
Figure 47: Keep out Area for Mounting Around Kbox C-104-TGL-4 (Front Side View Without Fan Tray)
69
Figure 48: Keep out Area for Mounting Around Kbox C-104-TGL-4 (Front Side View with Optional Fan Tray)
69
Figure 49: Keep out Area for Mounting Around Kbox C-104-TGL-2 (Front Side View Without Fan Tray)
70
Figure 50: Keep out Area for Mounting Around Kbox C-104-TGL-2 (Front Side View with Optional Fan Tray)
70
Figure 51: Keep out Area for Mounting Around Kbox C-104-TGL-1 (Front Side View Without Fan Tray)
71
Figure 52: Keep out Area for Mounting Around Kbox C-104-TGL-1 (Front Side View with Optional Fan Tray)
71
Figure 53: Keep out Area for Mounting Around Kbox C-104-TGL-0
72
DC Power Plug Terminal
73
Cabling
73
Figure 54: Phoenix Power Plug Terminal
73
Side Wall Mounting (Option)
74
Figure 55: Kbox C-104-TGL-2 with Fan Tray and Side Wall Mounting Brackets
74
9/ Starting up
75
Connecting to DC Main Power Supply
75
Power OFF/ON Procedure
76
Operating System and Hardware Component Drivers
76
10/ Maintenance and Cleaning
77
Replacing the Lithium Battery
77
Figure 56: Location of the Optional Lithium Battery
77
Figure 57: Lithium Battery Polarity
77
Preventive Maintenance for SSD Drives
78
Replacing the Fan Tray
78
Cleaning the Air Filter
79
Figure 58: Fan Tray Extension (Detail: Shown as Kbox C-104-TGL-1)
79
Figure 59: Kbox C-104-TGL-2 with Removed Fan Tray and Removed Air Filter
80
Figure 60: Filter Mat Holder Without Air Filter
80
Figure 61: Holder (Shown for Kbox C-104-TGL-2) with Air Filter
80
Figure 62: Air Filter (Shown for Kbox C-104-TGL-2)
80
11/ Uefi BIOS
81
Starting the Uefi BIOS
81
The Uefi Shell
82
Basic Operation of the Uefi Shell
82
Entering the Uefi Shell
82
Exiting the Uefi Shell
82
Uefi Shell Scripting
83
Startup Scripting
83
Create a Startup Script
83
Examples of Startup Scripts
83
Execute Shell Script on Other Harddrive
83
Updating the Uefi BIOS
84
Updating Procedure
84
Uefi BIOS Recovery
84
12/ Technical Specifications
85
Table 21: Technical Specifications
85
Table 22: Options for Storage Media
86
Mechanical Specifications of the Kbox C-104-TGL
87
Mechanical Specifications of the Kbox C-104-TGL-4
87
Figure 63: Dimensions: Right Side (Kbox C-104-TGL-4)
87
Figure 64: Dimensions: Front Side with Key Holes (Kbox C-104-TGL-4)
87
Figure 65: Dimensions: Detail Key Hole (Kbox C-104-TGL-4)
87
Figure 66: Dimensions: Top Side (Kbox C-104-TGL-4)
87
Mechanical Specifications of the Kbox C-104-TGL-4 with Fan Tray Option
88
Figure 67: Dimensions: Right Side (Kbox C-104-TGL-4 with Fan Tray Option)
88
Figure 68: Dimensions: Front Side with Key Holes (Kbox C-104-TGL-4 with Fan Tray Option)
88
Figure 69: Dimensions: Detail Key Hole (Kbox C-104-TGL-4 with Fan Tray Option)
88
Figure 70: Dimensions: Top Side (Kbox C-104-TGL-4 with Fan Trayoption)
88
Table 23: Mechanical Specifications of the Kbox C-104-TGL-4
89
Mechanical Specifications of the Kbox C-104-TGL-2
90
Figure 71: Dimensions: Right Side (Kbox C-104-TGL-2)
90
Figure 72: Dimensions: Front Side with Key Holes (Kbox C-104-TGL-2)
90
Figure 73: Dimensions: Detail Key Hole (Kbox C-104-TGL-2)
90
Figure 74: Dimensions: Top Side (Kbox C-104-TGL-2)
90
Mechanical Specifications of the Kbox C-104-TGL-2 with Fan Tray Option
91
Figure 75: Dimensions: Right Side (Kbox C-104-TGL-2 with Fan Tray Option)
91
Figure 76: Dimensions: Front Side with Key Holes (Kbox C-104-TGL-2 with Fan Tray Option)
91
Figure 77: Dimensions: Detail Key Hole (Kbox C-104-TGL-2 with Fan Tray Option)
91
Figure 78: Dimensions: Top Side (Kbox C-104-TGL-2 with Fan Trayoption)
91
Table 24: Mechanical Specifications of the Kbox C-104-TGL-2
92
Mechanical Specifications of the Kbox C-104-TGL-1
93
Figure 79: Dimensions: Right Side (Kbox C-104-TGL-1)
93
Figure 80: Dimensions: Front Side with Key Holes (Kbox C-104-TGL-1)
93
Figure 81: Dimensions: Detail Key Hole (Kbox C-104-TGL-1)
93
Figure 82: Dimensions: Top Side (Kbox C-104-TGL-1)
93
Mechanical Specifications of the Kbox C-104-TGL-1 with Fan Tray Option
94
Figure 83: Dimensions: Right Side (Kbox C-104-TGL-1 with Fan Tray Option)
94
Figure 84: Dimensions: Front Side with Key Holes (Kbox C-104-TGL-1 with Fan Tray Option)
94
Figure 85: Dimensions: Detail Key Hole (Kbox C-104-TGL-1 with Fan Tray Option)
94
Figure 86: Dimensions: Top Side (Kbox C-104-TGL-1 with Fan Tray Option)
94
Table 25: Mechanical Specifications of the Kbox C-104-TGL-1
95
Mechanical Specifications of the Kbox C-104-TGL-0
96
Figure 87: Dimensions: Right Side (Kbox C-104-TGL-0)
96
Figure 88: Dimensions: Front Side with Key Holes (Kbox C-104-TGL-0)
96
Figure 89: Dimensions: Detail Key Hole (Kbox C-104-TGL-0)
96
Figure 90: Dimensions: Top Side (Kbox C-104-TGL-0)
96
Table 26: Mechanical Specifications of the Kbox C-104-TGL-0
97
Environmental Specifications
98
Table 27: Environmental Specifications
98
Standards, Certifications and Directives Compliance
99
Table 28: Standards, Certifications and Directives Compliance
99
Table 30: EMC
99
Table 29: Electrical Safety
100
Power Supply Specification
101
Power Supply Protection Requirements
101
Table 31: Kbox C-104-TGL-X Electrical Specification
101
Power Consumption
102
Protective Earth Stud Bolt
102
13/ Standard Interfaces - Pin Assignments
103
X101) Power Input Connector
103
X102, X105, X108, X111) Ethernet Connectors
103
Table 32: (X101) Power Input Connector
103
Table 33: (X105, X108, X111) Ethernet Connectors
103
Table 34: (X102) Ethernet Connector
103
Table 35: Ethernet Status Leds
103
X103, X106, X109) USB 3.0 Ports
104
X104, X107, X110) USB 2.0 Ports
104
X112, X113, X203) Displayports
104
Table 36: (X103, X106, X109) USB 3.0 Ports
104
Table 37: (X104, X107, X110) USB 2.0 Ports
104
Table 38: (X112, X113, X203) Displayports
104
X114 and Optional X205, X204) Serial Interface (RS232, RS422, RS485)
105
Table 39: RS Mode Configuration
105
Table 40: (X114, X205, X204) Serial Interface, Configured as RS232
105
Table 41: (X114, X205, X204) Serial Interface, Configured as RS485
106
Table 42: (X114, X205, X204) Serial Interface, Configured as RS422
106
Figure 91: RS485 Echo Mode Configuration
106
Optional Interfaces Via Adapter Modules
107
X201) 2 Nd Power Input Connector
107
202) Widelink
107
X203) 3 Rd Displayport
107
Table 43: (X201) Widelink
107
Serial Debug Port RS232 (X205)
108
204) CAN Bus Port
108
Table 44: Serial Debug Port RS232
108
Table 45: (X204) CAN Bus Port
108
Appendix A: List of Acronyms
109
Table 46: List of Acronyms (Example)
109
About Kontron
110
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