Installed Gap Setting - Rekluse Core EXP Installation & User Manual

26. Repeat the previous 3 bleeding steps until air
no longer comes out of the bleed port. Then,
check that the clutch lever functions properly.
Repeat the bleeding procedure if necessary.
27. Finally, remove the bleed tube.

INSTALLED GAP SETTING

DEFINITION: "Installed Gap" is the separation in
the clutch pack created by the adjustment of the
Adjuster Screw in the Slave Cylinder. This gap is
what allows the clutch to spin freely until the
desired RPM is reached for engagement; it must be
set correctly for optimal performance.
28. Using the long end of a 4mm Allen key, turn the
adjuster screw clockwise until it stops under
moderate pressure. You are trying to feel for
the point at which the throwout will start to lift
the pressure plate. This is the "starting point".
Rekluse Core EXP - Hydraulic
NOTE: It may take a few tries to find the point
at which the system is bottomed out.
should feel a distinguishable change in turning
effort at this point.
29. Once you have found the starting point, turn the
adjuster clockwise 1 full turn plus 5 marks
(or "1+5"). This is NOT your final setting, but
it is a good reference point for using free play
gain to find the correct setting.
30. Top off the master cylinder with clutch fluid and
reinstall the OEM cap and bladder.
CHECKING
FREE PLAY GAIN
WARNING
Always make sure that the bike is in NEUTRAL before
checking Free Play Gain. Failure to do so may result in
the bike lurching forward, and loss of control and/or
injury may result.
NOTE: Before performing this step,
please visit our
rekluse.com/support to view the
TECH VIDEO entitled "How to Check
Free Play Gain".
"Lever Free Play" is essentially the "slack" in the
clutch lever before it starts actuating the clutch.
website at
Page 10
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