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BASKET WEAR
The Rekluse TorqDrive clutch employs basket sleeves to protect the basket from wear caused
by the friction disks. With the sleeves, the basket will no longer notch, which may give the
appearance that the basket is not wearing and does not need to be replaced.
Before installation of the basket sleeves, inspect the clutch basket for notching. Do not install
sleeves or use product with a notched basket. Notched basket tang faces can cause the
sleeves to break. Do not use baskets that have been filed, machined, or modified on the tangs.
The basket should also be inspected for any fatigue cracking at the tang bases. Replace
basket if necessary.
DAMPER WEAR
Inspect the clutch basket for damper and/or spring rotational play. Dampers/springs should not
be loose. The rubber dampers in the basket assembly will still wear and will eventually break-
down. This is a normal wear item that is usually evident by notching of the basket from the OE
friction disks. Since the basket sleeves prevent notching, the basket and dampers should be
inspected periodically. This is done best with the basket out of the engine.
To inspect the dampers:
Remove the basket from the engine, hold the ring gear in one hand and the basket in
the other and twist in opposite directions. The rotational play is sometimes accompanied
by an audible "click" sound when rotating back and forth.
If any rotational play can be felt between the basket and the ring gear, the dampers are
worn and either the dampers and/or basket assembly need to be replaced. If worn
dampers are not replaced, accelerated wear can occur to the rest of the clutch.
READ ME FIRST
Doc ID: 193-714A
Doc Revision: 030518

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Summary of Contents for Rekluse TorqDrive Clutch Pack

  • Page 1 READ ME FIRST BASKET WEAR The Rekluse TorqDrive clutch employs basket sleeves to protect the basket from wear caused by the friction disks. With the sleeves, the basket will no longer notch, which may give the appearance that the basket is not wearing and does not need to be replaced.
  • Page 2 PRESSURE PLATE SPRINGS The Rekluse TorqDrive clutch comes with two sets of pressure plate springs so the rider can choose to have either a lighter lever pull or more torque transfer through the clutch. DO NOT use higher force springs than those included in the kit.
  • Page 3 INSTALLATION & USER’S GUIDE ® TorqDrive Clutch Pack Doc ID: 191-2847A Revision: 091020 ©2018 Rekluse Motor Sports Rekluse Motor Sports, Inc. customerservice @rekluse.com...
  • Page 4: Table Of Contents

    Disk inspection examples ..........12 NEED ADDITIONAL HELP? ..........15 OVERVIEW This guide shows you how to replace your OE (Original Equipment) or “stock” clutch pack with your new Rekluse ® TorqDrive clutch pack. This clutch pack is designed specifically for your bike. The following parts are replaced: ·...
  • Page 5: Tools Needed

    Use the torque values listed in the instructions. Otherwise, · use the torque specifications found in your OE service manual. For optimal clutch performance Rekluse recommends · using fresh, clean oil that meets JASO-MA oil rating requirements. This clutch pack is not legal to race with in the AMA ·...
  • Page 6: Included Parts

    DISASSEMBLE THE CLUTCH 1. Soak the Rekluse friction disks in new oil for at least 5 minutes. Make sure the friction disks are coated on both sides. 2. Lay the bike on its left side. Catch any fluids that might drain into a suitable container.
  • Page 7 4. Use a 5mm Allen to remove the OE pressure plate bolts and springs. Set the bolts aside. They will be reused. 5. Remove the OE pressure plate. Note: Throw-out washers can stick to the back of the pressure plate. Be sure to reinstall any throw-out washers back onto the throw-out.
  • Page 8: Clutch Pack Installation

    This mark is used for processing and can be ignored. · Some OE basket have “half slots” at the top of the basket tangs. Rekluse products require the entire clutch pack be installed into the MAIN (deeper) basket slots. Do not use the “half slots.” See the following picture for reference.
  • Page 9 Failure to inspect the basket and replace if necessary could result in death, serious injury, and/or property damage. Note: If the basket is notched or worn, Rekluse recommends replacing it with a Rekluse Billet Clutch Basket (available for most models).
  • Page 10 · Inspect your OE center hub and pressure plate flanges for excess wear. If wear is visible use a drop gauge to verify that the wear across the flange does not exceed .005” (.12mm). Doc ID: 191-2847A Pg. 8 Doc Rev: 091020...
  • Page 11: Install Clutch Pack

    Install Clutch Pack 1. Install all of the Rekluse basket sleeves into the basket slots. Make sure the bottom of the sleeve is facing down, and the sleeve tabs sit against the inside of the basket. See following pictures for reference.
  • Page 12 OEM Components The Rekluse TorqDrive® clutch can increase the torque transferred from the engine to the drivetrain. Do not use higher force pressure plate springs than those included in the kit. Doing so can cause accelerated wear and fatigue to components that can lead to part failure, engine damage, bike or vehicle damage, injury, and/or loss of life.
  • Page 13: Break-In

    · Check clutch lever free play. MAINTENANCE Rekluse clutches are built using high quality materials but do wear based on the rider’s use, type of terrain, and natural wear and tear. Clutch longevity and performance is greatly Pg. 11...
  • Page 14: Disk Inspection Examples

    Keep up with regular oil changes as per the bike manufacturer’s recommendations. Clutch performance and longevity depend on clean oil. · For optimal clutch performance Rekluse recommends using fresh, clean oil that meets JASO-MA oil rating requirements. · Repeat the break-in procedure anytime you replace the friction disks.
  • Page 15 Drive Plates – If the clutch pack is getting high amounts of heat, purple, blue, or black color can be seen on the drive plate teeth. See pictures below. Not all drive plates look the same and may look different than pictured. Normal Heat High Heat Excessive Heat...
  • Page 16 Normal Glazed Friction Friction Doc ID: 191-2847A Pg. 14 Doc Rev: 091020...
  • Page 17: Need Additional Help

    NEED ADDITIONAL HELP? Website www.rekluse.com/support Frequently asked questions www.rekluse.com/faq Support Videos www.rekluse.com/support/videos Phone (208) 426-0659 Technical Support Contact Technical Support for questions related to product installation, tuning, and performance. Hours: Monday thru Friday: 8:00 a.m. - 5:00 p.m. Mountain Time zone Email: tech@rekluse.com...

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