Eaton DV2-C16-3 Series Installation And Operation Manual

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Core Power Solutions

Installation and Operation Guide

(DV2-C16 Models)

Issue:

IPN 997-00012-71B

Issue Date:

July 2009

Eaton Corporation

Telecommunications Power Solutions

www.eaton.com/telecompower

DCinfo@eaton.com

Table of Contents

Summary of Contents for Eaton DV2-C16-3 Series

Page 1 Core Power Solutions Installation and Operation Guide (DV2-C16 Models) Issue: IPN 997-00012-71B Issue Date: July 2009 Eaton Corporation Telecommunications Power Solutions www.eaton.com/telecompower DCinfo@eaton.com...
Page 2 Information contained in this document is subject to change without further notice. Subject to the right to use its equipment, Eaton Corporation does not convey any right, title or interest in its intellectual property, including, without limitation, its patents, copyrights and know-how.
Page 3: About This Guide
About This Guide About This Guide Purpose This guide provides instructions to correctly install, commission and operate Eaton Core Power Solutions (CPS) (DV2-C16 Models). Audience This guide is intended for use by: Installers competent in: • installing and commissioning dc power systems •...
Page 4: For Further Information And Technical Assistance
Core Power Solutions (DV2-C16 Models) For Further Information and Technical Assistance For further information and technical assistance see Worldwide Support on page 95. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 5: Table Of Contents
Connecting the Output to Earth ................... 32 DC-earth connection........................32 AC-dc earth link ..........................33 Chapter 6 Battery Installation Overview..........................35 Installing the Batteries......................36 Mounting the Battery Temperature Sensors ............... 37 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 6 Appendix D System Wiring Diagrams Appendix E Checklists Appendix F Current Sensor Installation CS04-A11 current sensor......................87 Connection to System ........................92 SC200 Configuration........................92 Equipment Incident Report Worldwide Support Index Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 7: Overview
Chapter 1 General Description General Description Overview Topic Page Typical Core Power Solutions (CPS) Rectifiers (CR48-3G) SC200 System Controller Input/Output Board Other Features Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 8: Typical Core Power Solutions (Cps)
DV2-C16-3xxxx models are designed for 208-240V ac, delta (3W + PE) ac supply. • DV2-C16-4xxxx models are designed for 220-277 / 380-480V ac, star (3W + N + PE) ac • supply. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 9: Rectifiers (Cr48-3G)
The SC200 system controller is an advanced control and monitoring solution which provides a full suite of communications options, including built-in Ethernet interface, Web server, and SNMP agent. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 10: Compatible Software
DCTools Configuration Software. Latest version is available free from • www.powerquality.eaton.com/downloads. PowerManagerII Remote Control and Monitoring Software. Contact your Eaton dc • product supplier for further information (see Worldwide Support on page 95). Recommended web browsers: Microsoft Internet Explorer 8 (IE6 is compatible but with •...
Page 11 LVD contactor 1 status LED (green) Load Fuse Fail, Battery Fuse Fail, AC Distribution Fan Fail, AC Distribution MOV Fail) - See Troubleshooting on page for details of I/O board LED signals. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 12: Connections
Connection to dc common bus connections Connection to dc live bus For connector pin-outs see details on page 77. For input and output specifications see details on page 71. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 13: Other Features
To ensure reliable operation Mid-point Monitoring operates only when the battery is in float charge and after a configurable lockout period since the last battery discharge, Fast Charge, Equalize or Battery Test. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 14: Reverse Battery Detect Option
Various models of external current shunts/sensors are available for use with the Core Power Solutions to measure battery and/or load currents. The Eaton CS04-A11 current sensor is also available to measure currents in larger systems. See details on page 87.
Page 15: Chapter 2 Preparation
Chapter 2 Preparation Preparation Overview Topic Page Warnings Inspecting the Equipment and Reporting Damage Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 16: Warnings
Rectifiers and batteries contain hazardous energy levels. Only personnel trained and experienced in dc power systems are to service this equipment. • Always use insulated tools. • Do not short-circuit the live and common bus bars or cables. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 17 Eaton. This includes disassembly and/or servicing of any modules. • For further information on Servicing contact your local Eaton dc product supplier, or refer to the contact details on page 95. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved.
Page 18: Inspecting The Equipment And Reporting Damage
EMC Compliance • This Eaton product ("the equipment") has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the Federal Communications Commission (FCC) Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
Page 19: Positioning Cabinets
Chapter 3 Positioning Cabinets Positioning Cabinets Overview Topic Page Preparation Fixing Cabinets Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 20: Preparation
Mark fixing holes in base of cabinet with permanent marker. Remove cabinet. Drill all marked holes. De-burr all holes. Place cabinets back in position. Fix cabinet using appropriate floor anchors to secure the cabinets. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 21: Cabinet Footprint
Positioning Cabinets Cabinet footprint Recommended fixing holes. Remove cabinet side Alternate fixing holes. Bottom rectifier magazine panels to access. must be removed to access front two holes. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 23: Dc Cabling
Chapter 4 DC Cabling DC Cabling Overview Topic Page DC Installation Practices Connecting the Load and Battery Cables Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 24: Dc Installation Practices
Connecting batteries to the system with incorrect system polarity will void all warranty claims. Refer to one or more of the following sections to connect the load and battery cables to the fuse and/or circuit breaker distribution(s). Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 25: Dcf0208/Dcf0408 2/4-Way Fuse Distributions
Minimum cable size. Does not allow for excessive voltage drop in long cable runs at high current. Part numbers are for FCI-BURNDY® products. In US/Canada use these parts or equivalent UL-listed crimp lugs. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 26: Dcb1000 10-Way Circuit Breaker Distribution
Step 1 - Access circuit breakers Open the hinged front cover. Undo and remove the circuit breaker cover. If necessary, remove cabinet side panels for rear/top access. Switch off circuit breakers (if fitted). Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 27 Select cable sizes to suit the circuit breaker ratings (refer to following table). Route the cables to the CPS. Terminate the cables to the circuit breakers with the required crimp lugs (refer to the following table). Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 28 Fit blank covers over any unused circuit breaker positions. Leave the circuit breakers in the off position and close the hinged front cover until ready to start the dc power system. Procedure complete Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 29: Dcm2000 20-Way Circuit Breaker Distribution
• For circuit breakers rated 100A or greater, leave an empty position either side of the circuit breaker to meet temperature ratings. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 30 Minimum cable size. Does not allow for excessive voltage drop in long cable runs at high current. Part numbers are for FCI-BURNDY® products. In US/Canada use these parts or equivalent UL-listed crimp lugs. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 31 Fit blank covers over any unused circuit breaker positions. Leave the circuit breakers in the off position and close the hinged front cover until ready to start the dc power system. Procedure complete Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 33: Ac Cables
Chapter 5 AC Cables AC Cables Overview Topic Page Input Transient Protection Connecting to the AC Supply Connecting the Output to Earth Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 34: Input Transient Protection
Core Power Solutions (DV2-C16 Models) Input Transient Protection To prevent damage to Eaton Core Power Solutions from lightning and transient over- voltages, structural lightning protection and transient protection must be installed at each site. Transient protection will also protect against other sources of transients, such as: Circuit or grid switching by the power company •...
Page 35 2kA. Tertiary Transient Protection Eaton rectifiers are fitted with low-level transient protection. This is designed to protect the rectifiers from voltage spikes generated during operation of the upstream transient protection system. Do not install rectifiers without adequate upstream surge protection.
Page 36 The alarm signal lines of the external transient protective devices must be isolated from the ac supply (by voltage-free relay contacts) before connecting these signal lines to the supervisory module. For information on monitoring and replacing MOVs see details on page 63. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 37: Connecting To The Ac Supply
Ensure that the ac supply earth conductor is 30-50mm (1¼ - 2 inches) longer than the live conductors (L1, L2, and L3.) AC termination panel without circuit breakers (ACT-000) Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 38: Connecting The Output To Earth
If this conductor is not installed then battery fault current will be carried by the ac-dc earth link and the ac earth conductor which are typically too small for such currents. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B...
Page 39: Ac-Dc Earth Link
The transient protective device bonds the ac and communications earths during transient activity to prevent damage to the rectifiers. The preferred transient protective device is a transient earth clamp (TEC). Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 41: Battery Installation
Chapter 6 Battery Installation Battery Installation Overview Topic Page Installing the Batteries Mounting the Battery Temperature Sensors Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 42: Installing The Batteries
Do not drop tools, loose cables, or metal objects onto intercell connections or terminals. Installation procedure Step 1 - Install the batteries Follow the battery supplier's/manufacturer's installation instructions. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 43: Mounting The Battery Temperature Sensors
Step 2 - Connect Mid-point Monitoring sense wires The Mid-point Monitoring sense wires must have short-circuit protection fitted close to the battery terminals. Use the Battery Mid-point Monitoring kits from Eaton (see Spare Parts on page 68) or equivalent. Connect a Mid-point Monitoring sense wire to the middle interconnecting link on each string of batteries (see following diagram).
Page 44 To avoid false readings do not place the sensor on top of the battery cases or attach the sensor to battery cables, terminals or interconnecting bars. Procedure complete Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 45: Overview
Task 2 - Pre-Power-Up Checklist Task 3 - Applying AC Power Task 4 - Configure the dc power system Task 5 - Apply DC Power to Battery and Load Start-Up Completed Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 46: Start-Up Tasks
Push in the rectifier until the retaining screw contacts the shelf. Tighten the retaining screw to 1.5Nm (13.3 inch-pounds). This will locate the rectifier in its rear connector. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 47: Task 2 - Pre-Power-Up Checklist
During start-up of the SC200 system controller, the yellow alarm LED on the • rectifier(s) will flash until rectifier registration is completed. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 48: Task 4 - Configure The Dc Power System
If the configuration file is not fully customized for the site then check the following settings and change if necessary. It is important that these settings are correct before progressing further. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 49: Task 5 - Apply Dc Power To Battery And Load
Switch on the battery circuit breaker(s) and/or fit the battery fuses. Check the Battery Fuse Fail alarm clears. Check the battery current. The actual value depends on the state of charge of the batteries. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 50: Start-Up Completed
System Operation to customize the system configuration settings, and • Communications to setup the remote communications options. • For information on alarms, or operation problems see Maintenance on page 45. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 51: Maintenance
Eaton. This includes disassembly and/or servicing of any modules. • For further information on Servicing contact your local Eaton dc product supplier, or refer to the contact details on page 95. Topic Page...
Page 52: Troubleshooting
Check rectifier comms bus wiring. If second rectifier registers then first rectifier is faulty and must be returned for service. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 53 Install additional rectifiers. and rectifier yellow LEDs capacity. are on (rectifiers are in Battery is recharging after ac Check battery has recharged within current limit). supply failure. expected time. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 54 (Power LED is on). Check that the LVD control and power cables are connected. See Connections on page 6. Check the connections from the battery bus to the LVD. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 55 One or more MOV cartridges Check that the MOV cartridges are not properly fitted. properly inserted in the MOV cartridge holders. Faulty MOV Fail alarm wiring. Check the MOV Fail alarm wiring. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 56: Replacing Or Adding A Rectifier
Step 3 - Replace rectifier or fit blank panel Insert a replacement rectifier into the empty slot (see details in following section), or fit a blank panel. Procedure complete Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 57 Check that the rectifier’s Power On LED turns on (after the startup delay) and the alarm LEDs turn off. The rectifier will automatically register with the system controller and download its operating parameters. No adjustments are required. Procedure complete Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 58: Replacing Or Adding A Fuse Link
Select cable sizes to suit the fuse link ratings (refer to following table). Route the cables to the CPS. Terminate the cables with the required crimp lugs (refer to the following table). Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 59 Refer to the equipment manufacturer's instructions before applying dc power to any equipment. To apply dc power to the equipment, pull out the fuse link carrier, fit the fuse link then replace the carrier. Procedure complete Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 60: Replacing Or Adding A Circuit Breaker
Insulate the ends of both the cable and the wire. • Undo the bottom circuit breaker terminal. • Undo the saddle-clip and remove the circuit breaker. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 61 Select cable sizes to suit the circuit breaker ratings (refer to following table). Route the cables to the CPS. Terminate the cables to the circuit breakers with the required crimp lugs (refer to the following table). Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 62 Refer to the equipment manufacturer's instructions before applying dc power to any equipment. To apply dc power to the equipment, switch on the circuit breaker. Close the hinged front cover. Procedure complete Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 63: Dcm2000 Distribution Modules
• For circuit breakers rated 100A or greater, leave an empty position either side of the circuit breaker to meet temperature ratings. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 64 Minimum cable size. Does not allow for excessive voltage drop in long cable runs at high current. Part numbers are for FCI-BURNDY® products. In US/Canada use these parts or equivalent UL-listed crimp lugs. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 65: Replacing The System Controller
• contact your Eaton dc power system supplier to obtain a master configuration file to • suit the dc power system. This file will have to be customized for the site.
Page 66 DCTools/Web to change the configuration settings to the correct values (provided the system controller is set for the correct nominal system voltage). Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 67 • Repeat for LVD2 if fitted. Remove the LVD bridge cable if fitted. Procedure Complete Return the faulty SC200 with a completed Equipment Incident Report on page 93. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 68: Replacing The Input/Output Board
Some alarms will clear. The Missing Hardware and LVD alarms (if LVDs are fitted) will still be present. A New Hardware alarm will appear because of the I/O board mapping change. Press any key to silence the alarm Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 69: Monitoring And Replacing Transient Protective Devices
If the MOVs are not monitored automatically, then regular visual inspections must be carried out. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 70: Battery Mid-Point Monitoring (String Fail) Alarm
Refer to the battery manufacturer's instructions for correct terminal torque settings. In DCTools/Web go to Batteries > Mid-point Monitoring. Click Clear String Fail. If the alarm clears then the fault is fixed. No further action is required. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 71: Battery Disposal And Recycling
Please remember that the owner is responsible and liable to ensure those EPA guidelines or equivalent local regulations are followed. For assistance contact your local hazardous waste center or Worldwide Support on page 95. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 73: Equipment And Tools
USB port and USB A/B cable (RadioShack 55010997, Jaycar WC7700 or similar) • DCTools software (download from www.powerquality.eaton.com/downloads). • Test load (to suit maximum output of dc power system) • Labeling tool and labels • Clamp-on ammeter • Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 74: Spare Parts
Battery Mid-point Monitoring connection kit Eaton MPTLOOM-3300 (2 x 3m sense wires), or (for two battery strings) Eaton MPTLOOM-7600 (1 x 7m, 1 x 6m sense wires) Cabinet plinth (600 x 600 x 100mm high) Eaton PLINIR-A00 Cabinet security door...
Page 75: Parts For Dcb1000 Circuit Breaker Distributions
Circuit breaker, 250A (derates to 200A) Heinemann AMA1P-B2B3B3-LA-20-D-AU-52-250-1 Common/Live cable connection plates, 1-pole Eaton DCMKIT-1 Common/Live cable connection plates, 2-pole Eaton DCMKIT-2 Common/Live cable connection plates, 3-pole Eaton DCMKIT-3 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 76: Purchasing Information
Torque is based on 60% of yield stress of the material. Yield for the purposes of this chart is 240MPa. Tolerance range is 60 - 70 % of yield. When a bolt and nut is torqued use a spanner to prevent rotation. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 77: Appendix B Specifications
600A maximum (see CB details on page 69) Low Voltage Disconnect (LVD) LVD1201-00 1 x 1200A maximum LVD1202-00 2 x 1200A maximum LVD2001-00 1 x 2000A maximum LVD2002-00 2 x 2000A maximum Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 78 Screwless terminal blocks Wire Size 0.5 - 2.0mm [20 - 14 AWG] Isolation Relay connections are isolated to 500V dc from all other circuitry, earth and system common. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 79 Battery Mid-point Monitoring Number of Strings Standard: Maximum: 24 (with additional IOBGP-01 I/O boards) Range –35V to +35V Resolution <30mV Accuracy ±0.5% at 25°C [77°F], ±1% over rated temperature range Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 80 (IE6 is compatible but with reduced performance), Mozilla Firefox 3.0. External modem options Type: PSTN or GSM Operation: Dial in/Dial out on alarm* * Can operate as a backup for Ethernet communications. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 81: System Controller Connector Pin-Outs
RJ45 RXP System +24/48V (System bus voltage) Communications +24/48V (System bus voltage) RS485-A RS485-B USB B USB Serial Interface VCC (+5 V dc) Data - Data + Ground Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 83: I/O Board (Iobgp-00, -01) Connector Pin-Outs
Controller sense (Com) XH12A Battery Mid-point String 1 Mid-point Monitoring sense inputs String 2 Mid-point String 3 Mid-point String 4 Mid-point XH15A Digital inputs D1-D3 D1 input D2 input Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 84 AC Distribution Fan Fail AC Distribution MOV Fail 0V out (system live - protected) System common - protected YH11 RJ45 RXP System +24/48V (System bus voltage) Communications +24/48V (System bus voltage) Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 85 Connector Pin-outs Connector Type Purpose Description RS485-A RS485-B RJ45 connector pin-outs RJ45 plug pin-outs Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 87: Appendix D System Wiring Diagrams
Appendix D System Wiring Diagrams System Wiring Diagrams Drawing Issue Title Number 3705372 Wiring Diagram DV2-C16 UL DC Power System Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 89: Appendix E Checklists
DCTools. For more details, see Configuring the dc power system. For details on using ICE, see the on-line help file (press F1). Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 90 Check low voltage disconnect (if configured) Check current sharing (if configured) Remote Communications Check supervisory module communications with remote software application Check auto dial-out and auto dial-in functions if modem installed Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 91 For more details, see Configuring the dc power system. For details on using ICE, see the on-line help file (press F1). Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 93: Current Sensor Installation
Cross sectional area of the bus bar (mm²) Maximum expected current through the bus bar (A) Constant 68.24V.W .mm- (for copper bus bars) 43.57V.W (for aluminum bus bars) Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 94 The resistance value of the input inductor, as measured in step 3 Select the required gain range and jumper configuration for the CS04 current sensor from the following table. Connect the jumper(s) according to the selected jumper configuration. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 95 The CS04-A11 is supplied with M3x35mm screws to attach the CS04-A11 current sensor to a bus bar. This section covers the following mounting options: Through-hole mounting • Threaded-hole mounting • Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 96 Drill two mounting holes according to the template below and tap if the threaded- hole mounting option is used. Through-hole Threaded-hole Drill size M3.5 M2.5 Thread size and M3 x 0.5 ISO pitch Coarse Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 97 Mount the CS04-A11 current sensor as shown in the following diagrams. Ensure correct orientation of the CS04-A11 (see Step 1 for details). Without Extension PCB With Extension PCB Procedure complete Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 98: Connection To System
Calibrate the sensor. For exact calculation of Gain and Offset values for an individual current sensor refer to Gain and Offset Calculation in the SiteSure-3G Installation and Operation Guide. Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 99: Equipment Incident Report
Please enter as much information as you can. Send the completed form, together with the item for repair to your nearest authorized service agent. NOTE: Only one fault to be recorded per form. For further information contact your local Eaton dc product supplier or Eaton (see contact details on page 95). Or email: CustomerServiceNZ@eaton.com...
Page 101: Worldwide Support
Worldwide Support Worldwide Support For product information and a complete listing of worldwide sales offices, visit Eaton's website at: www.eaton.com/telecompower or email: DCinfo@eaton.com For technical support contact either your local Eaton dc product representative, the closest office from the following list, telephone (+64) 3 343-7448, or email CustomerServiceNZ@eaton.com...
Page 103: Index
SNMP • 7 Replacing the Input/Output Board • 62 Web Browsers (recommended) • 4 Web Server • 7 Configuration File • 42, 59 LEDs Connection to AC Supply • 41 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 104 Troubleshooting • 46 Rectifier LEDs • 3 Damage (transport) • 12, 36, 40 Rectifier Replacement • 50 Repair and Return • 93 Registration • 41 Servicing • 11, 93, 95 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...
Page 105 Voltage (Bus) • See Bus Voltage Sense Voltage Control Bus Voltage Sense • 4 Voltage Feed Module • 6 Web Browsers (recommended) • 4 Web Server • 7 Web Browsers (recommended) • 4 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-71B July 2009...

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Chapter 2 Preparation

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Appendix D System Wiring Diagrams

Appendix E Checklists

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