Tyco Electronics DYNA-CRIMP Instruction Sheet

DYNA-CRIMP
Crimping Head
69051
Setscrew
Pivot
Pin
Ram
Quick-Disconnect
Coupling
Figure 1

1. INTRODUCTION

This instruction sheet provides instructions on product
application and a Maintenance and Inspection
procedure for the DYNA–CRIMP Crimping Head
69051. This tool is used to crimp:
S
AMPLI–BOND* Terminals, wire sizes 8–2
S AWG. See Instruction Sheet 408–1758.
PLASTI–GRIP* Terminals, wire sizes 8–2
AWG. See Instruction Sheets 408–1729 and
S 408–1758.
Pre–Insulated AMPOWER* Terminals, wire
S size 2. See Instruction Sheet 408–1758.
COPALUM* Terminals and Splices, wire sizes
8–4 (inhibitor filled) AWG. See Instruction
S Sheet 408–2134.
TERMINYL* Terminals and Splices, wire sizes
8–2 AWG. See Instruction Sheet 408–1729.
E
2008 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
DYNA-CRIMP*
Crimping Head
69051
S
Yoke
Basic instructions on the use of this crimping head
are provided in Section 2, INSTRUCTIONS. Section 3
contains a Maintenance and Inspection Procedure
required to establish and maintain a tool certification
program.

2. INSTRUCTIONS

Cylinder
Head

2.1. Attaching the Crimping Head

NOTE
i
Removable
Latch Pin
DANGER
1. Thoroughly clean coupling area of handle
Cylinder
control or hose assembly and crimping head.
2. Remove protective (dust) caps.
3. Mate both quick–disconnect couplers and
tighten collar of coupler assembly on crimping
head. See Figure 1.
Dust Cap (Ref)
CAUTION
!
NOTE
i

2.2. Die Insertion and Removal

DANGER
A. Die Insertion
1. Remove latch pin and open yoke. See Figure 2.
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
Pre–Insulated AMPOWER Terminals wire sizes
4–2 AWG. See Instruction Sheet 408–1729.
If a coupling component for the hose assembly is
packaged inside the quick-disconnect coupler on
the head, it is to be used to replace the coupling
on a hose assembly not equipped with a
quick-disconnect coupler.
Avoid personal injury. Release hydraulic pressure
to hose or handle control. Disconnect electric
power unit from power supply.
Oil flow must be unobstructed between power
unit and crimping head. Ensure that all couplers
are fully mated and tightened.
If a crimping head must be removed after power
unit was in operation, pressure must be released
in the hydraulic system. When using hydraulic
power unit 69120-[ ], DISCONNECT POWER
UNIT FROM POWER SUPPLY. When using
hydraulic hand pump 314979-1, make sure to
depress pressure release lever.
Avoid personal injury. When using power unit,
exercise caution to avoid accidentally depressing
the foot switch or handle control when changing
dies.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
www.tycoelectronics.com
visit our website at
Instruction Sheet
408-2450
(was IS 2450)
20 MAY 08 Rev A
1
of 4
LOC B