Table of Contents
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Document Class 1
Content
Inhaltsverzeichnis
1.
Scope / Anwendungsbereich ...................................................................................................... 2
2.
Processing Note / Verarbeitungshinweis .................................................................................. 2
TE Connectivity Documentation / TE Connectivity Unterlagen .................................................................. 2
2.1
2.2
General Documentation / Allgemeine Unterlagen ....................................................................................... 3
3.
Application Tools / Verarbeitungswerkzeuge ........................................................................... 5
4.
Assembly Instructions / Verarbeitungsrichtlinie ...................................................................... 6
Assembly overview / Baugruppenuebersicht .............................................................................................. 6
4.1
Parts of Assembly to order / Bestellteile .................................................................................................... 6
4.2
4.3
Security Advice / Sicherheitshinweis ........................................................................................................... 8
Assembly Steps / Montageschritte .............................................................................................................. 8
4.4
End of Line Test / Endpruefung ................................................................................................................. 18
4.5
5.
Connector handling / Steckerhandhabung ............................................................................. 18
Plugging Connector / Stecker verbinden .................................................................................................. 18
5.1
Unplugging Connector / Steckverbindung loesen .................................................................................... 19
5.2
ONLY THE ENGLISH VERSION IS AUTHORITATIVE
©2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
| Indicates Change
*Trademark. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
Application Specification
AMP+ High Voltage Connector
HVA630-5P
Massgebend ist nur der deutsche Text
114-94114
17FEB2023 REV. H2
1 of 19
LOC AI
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Summary of Contents for TE Connectivity HVA630-5P
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Page 1: Table Of Contents
©2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company All Rights Reserved | Indicates Change LOC AI *Trademark. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners. -
Page 2: Scope / Anwendungsbereich
Verarbeitungsspezifikation Qualitaetsmaengel oder Schaeden entstehen. Ferner bei Verwendung von hier nicht aufgefuehrten, freigegebenen Verarbeitungswerkzeugen, nicht spezifizierten Leitungen und Steckverbinderkomponenten. Die Montage ist nur von geschultem Personal durchzufuehren. TE Connectivity Documentation / TE Connectivity Unterlagen a) Customer drawings / Kundenzeichnungen 114-94114-1 HV CONNECTOR ASSY, 5 POS HV Steckverbinder Baugruppe, 5 pol. -
Page 3: General Documentation / Allgemeine Unterlagen
114-94114 2141614 COVER, CABLE SEAL, HV CONNECTOR, 5 POS. Abdeckkappe, HV-Stecker, 5 pol. b) Specifications / Spezifikationen 108-94235 Product Specification HVA630 5phm Produktspezifikation HVA630 5phm 114-18388 Application Specification AMP MCP 6.3/4.8K Contact Verarbeitungsspezifikation AMP MCP 6.3/4.8K Kontakt 114-18464 Application Specification MCON 1.2 Contact System Verarbeitungsspezifikation MCON 1.2 Kontakt System 109-18212 Shield and Insulation Crimp Validation for HV Applications... - Page 4 114-94114 Cross-section / Querschnitt 3x6mm² Supplier / Lieferant: LEONI, Divisione SILITHERM I-29010 Monticelli d´Ongina Outer Diameter / Aussendurchmesser 14,1 -0,6 Cable Description / Leitungsbezeichnung: FHLR2G2GCB2G 3x6mm² LEONI Part No.: / Teile-Nr.: FHLR2G2GCB2G 00006 / Rev. 2 / 04.08.2016 TE Part No.: / TE Teile-Nr.: Cross-section / Querschnitt 4x6mm²...
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Page 5: Application Tools / Verarbeitungswerkzeuge
Anschlag-Wkz-Nr AMP MCP 6.3/4.8K Contact See Application Specification 114-18388 AMP MCP 6.3/4.8K Kontakt Siehe Verarbeitungsspezifikation 114-18388 Die Set HVA630-5P F 3-4x4-6mm² 2396873-1 Praege-satz HVA630-5P F 3-4x4-6mm² HV Die Holder with fine adjust (Figure / Bild 1) 2305470-x Shield crimp, 5 pos. HV Connector HV Praege-halter mit Feineinstellung Schirmcrimp, 5 pol. -
Page 6: Assembly Instructions / Verarbeitungsrichtlinie
114-94114 ASSEMBLY INSTRUCTIONS / VERARBEITUNGSRICHTLINIE Assembly overview / Baugruppenuebersicht Figure / Bild 2 Parts of Assembly to order / Bestellteile Wire / Leitung 5 x 6mm² 2 x 6mm² 3 x 4mm² 4 x 4mm² 5 x 4mm² 3 x 6mm² 4 x 6mm²... - Page 7 114-94114 RECEPTACLE HOUSING ASSY (with HVIL- Bridge) 2141630-1 2141630-1 2141630-1 2141630-1 2141630-1 2141630-1 2141630-1 2141630-1 Kontaktgehaeuse Baugruppe (mit Interlock- Bruecke) RECEPTACLE HOUSING (w/o HVIL- Bridge) 2141615-1 2141615-1 2141615-1 2141615-1 2141615-1 2141615-1 2141615-1 2141615-1 Kontaktgehaeuse (ohne Interlock Bruecke) SHIELDING 2141616-1 2141616-1 2141616-1 2141616-1 2141616-1...
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Page 8: Security Advice / Sicherheitshinweis
114-94114 Security Advice / Sicherheitshinweis ATTENTION! - HIGH VOLTAGE APPLICATION - SHIELDING BRAID AND CABLE INSULATION MAY NOT BE DEMAGED! ACHTUNG ! - Hochspannungsanwendung - Schirmgeflecht und Isolation der Leitung dürfen NICHT beschädigt werden! The assembly should only be performed by trained personnel. Die Montage ist nur von geschultem Personal durchzufuehren. - Page 9 114-94114 CAUTION: Ensure correct orientation! ACHTUNG: Auf korrekte Orientierung achten! Figure / Bild 3 Step 2 / Schritt 2 Dependent on pinning and order of wires in cable the cut position has to be evaluated specific to each application (Position of outer sheath according to Figure 10). Different pinning and different order in cable will lead to different straight length of single wires.
- Page 10 114-94114 Fold shielding braid back (Figure 5) Schirmgeflecht zurueckfalten (Bild 5) CHOOSE CUTTING LENGTH TO GET SHIELDING (11±1) BRIGHT EXTENSION ACC TO FIGURE 11 SCREENING BRAID AND FILLER Abisolierlaenge je nach Leitung so waehlen, dass der Schirmgeflecht und Fueller Schirmueberstand gemaess Bild 11 erreicht wird (53±1) CHOOSE CUTTING LENGTH DEPENDING ON CABLE AND DISENTANGLEMENT TO GET...
- Page 11 114-94114 Remove core insulation according to spec. 114-18388 (Figure 4) Einzeladern entsprechend Spez. 114-18388 abisolieren (Bild 4) Crimp on all conductors AMP MCP 6.3/4.8K contact with the specified tool according to TE SPEC. 114-18388. Avoid twisting of the conductors. For easy insertion into RECEPTACLE HOUSING all should have the same orientation (Figure 6).
- Page 12 114-94114 Figure / Bild 8 Note: If a dismounting of AMP MCP6.3/4.8K-contact is necessary use auxiliary tool according contact specification 114-18388. For opening the secondary locks use a flat screwdriver (e.g. 2.3x0.5) (Figure 9). If a secondary lock has been opened the RECEPTACLE HOUSING has to be exchanged.
- Page 13 114-94114 Step 6 / Schritt 6 Position the INNER CRIMP FERRULE next to the SCHIELDING BRAID (Figure 10). Die Untercrimphuelse in Richtung Schirmgeflecht positionieren (Bild 10). Assemble one SHIELD over the RECEPTACLE HOUSING until the clips on the sides snap into the correspondent cut-out (Figure 10).
- Page 14 114-94114 Step 7 / Schritt 7 Ensure that all parts are in the correct position (Figure 11). Ensure that the shield braids are homogeneous spread over the circumference of the crimp ferrule. Insert the Assembly into the Die Set with locator shown in (Figure 12) and crimp the shielding. After crimping the shield braid has to be visible for visual inspection of homogeneous distribution of the braids and may extend according to (Figure 11).
- Page 15 114-94114 Figure / Bild 12 Step 8 / Schritt 8 Open the lever of the OUTER HOUSING ASSEMBLY. Insert the Multicore Shielded Cable Assembly into the OUTER HOUSING ASSEMBLY. The Receptacle Housing ensures with its coding the correct polarisation in the Outer Housing Assembly (Figure 13). To ensure that the Cable Assy is correctly snapped in, pull with a force on the cable (max.
- Page 16 114-94114 Step 9 / Schritt 9 Push the SECONDARY LOCK in its final position (Figure 14). Die 2. Kontaktsicherung in die korrekte Endposition im Gehaeuse einschieben (Bild 14). CATCH-MECHANISM 16.3 ±0.5 Verrastung RECEPTACLE HOUSING Kontaktgehaeuse SECONDARY LOCK 2. Kontaktsicherung Figure / Bild 14 REV.
- Page 17 114-94114 Step 10 / Schritt 10 Push the CABLE SEAL with the CABLE SEAL CARRIER into the OUTER HOUSING (Figure 15) in its final position. CAUTION: Ensure that the cable isolation length after removal of the outer sheath (STEP 2) is correct to ensure proper sealing! Die Kabeldichtung mit der Halterung in die Endposition im Aussengehaeuse druecken (Bild 15).
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Page 18: End Of Line Test / Endpruefung
114-94114 End of Line Test / Endpruefung Assembled HV Connectors have to be tested electrically and mechanically to applicable requirements. Alle HV Steckverbinder muessen elektrisch und mechanisch entsprechend der Einsatzanforderungen geprueft werden. CONNECTOR HANDLING / STECKERHANDHABUNG Plugging Connector / Stecker verbinden Push plug on housing with opened lever into header until lever snaps into engaged position. -
Page 19: Unplugging Connector / Steckverbindung Loesen
Added Figure / Bild 1 for 4.2 Table 2: Added PNs for new cable size 5x4mm and 2x6mm F. WITTROCK 07FEB2011 TYCO ELECTRONICS AMP GMBH A TE CONNECTIVITY LTD. COMPANY AMPÈRESTRASSE 12-14 D. WEYRAUCH D-64625 BENSHEIM 07FEB2011 GERMANY D. WEYRAUCH...