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Tyco Electronics Corporation
300 Constitutional Drive
Menlo Park, CA 94025 USA
© 2005-2006 Tyco Electronics Corporation. All rights reserved.
1.0
Introduction
SolderSleeve one-step terminators provide electrical termination in a wide variety of
interconnect applications. One-step terminator capabilities include terminating wires to
component terminals, ground wires to cable shields, terminating coaxial cable, and wire-to-
wire splicing.
A precisely engineered, fluxed solder preform within the heat-shrinkable thermoplastic sleeve
provides a completely soldered, strain-relieved, encapsulated termination. The one-piece
design of one-step terminators simplifies installation, while their transparent insulation sleeves
make inspection easy.
2.0
Application Equipment
Equivalent tools may be used.
Steinel HL-1802E, HL1910
or HL2010 Hot-Air Gun
CV-5300 Hot-Air Gun
CV-5000 Thermogun
AA-400 Superheater
3.0
Part Selection, According to Application
Select correct part number from the SolderSleeve One-Step Wire and Cable Terminators
Selection Guide (H54335) or consult the technical data sheet (or Specification Control
Drawing) of the product (shield terminations, wire-to-wire splices, wire to component
terminals or for coax terminators).
4.0
Termination Procedure
Follow installation instructions carefully. Use adequate ventilation and
avoid charring or burning during installation. Charring or burning the
product will produce fumes that may cause eye, skin, nose and throat
irritation. Consult Material Safety Data Sheets RAY5103 (for CWT products)
and RAY5104 (for B-155 products) for further information.
Unless otherwise specified dimensions are in millimeters [Inches dimensions are in between brackets]
If this document is printed it becomes uncontrolled. Check for the latest revision.
SolderSleeve One-Step Wire and Cable Terminators
Installation Procedures for CWT and B-155 Products
IR-550 Mark II Infrared Heating Tool
MiniRay Infrared Heating Tool
Process Belt Heaters
Holding Fixture AD-1319
WARNING
No: RPIP-824-00
Rev: F
Date: April 28, 2006
Page: 1 of 11
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Summary of Contents for TE Connectivity SolderSleeve CWT Series
- Page 1 Tyco Electronics Corporation No: RPIP-824-00 300 Constitutional Drive Rev: F Menlo Park, CA 94025 USA Date: April 28, 2006 Page: 1 of 11 © 2005-2006 Tyco Electronics Corporation. All rights reserved. SolderSleeve One-Step Wire and Cable Terminators Installation Procedures for CWT and B-155 Products Introduction SolderSleeve one-step terminators provide electrical termination in a wide variety of interconnect applications.
- Page 2 Tyco Electronics Corporation No: RPIP-824-00 300 Constitutional Drive Rev: F Menlo Park, CA 94025 USA Date: April 28, 2006 Page: 2 of 11 © 2005-2006 Tyco Electronics Corporation. All rights reserved. WARNING The heating tool and the assembly become hot during the installation of the SolderSleeve One-Step Wire and Cable Terminators.
- Page 3 Tyco Electronics Corporation No: RPIP-824-00 300 Constitutional Drive Rev: F Menlo Park, CA 94025 USA Date: April 28, 2006 Page: 3 of 11 © 2005-2006 Tyco Electronics Corporation. All rights reserved. Table I . Cable Jacket and Wire Insulation Stripped Length. A ±...
- Page 4 Tyco Electronics Corporation No: RPIP-824-00 300 Constitutional Drive Rev: F Menlo Park, CA 94025 USA Date: April 28, 2006 Page: 4 of 11 © 2005-2006 Tyco Electronics Corporation. All rights reserved. Unacceptable: Insufficient heat . Contour of solder perform is visible. Acceptable: Fillet is clearly visible between the lead and shield.
- Page 5 Tyco Electronics Corporation No: RPIP-824-00 300 Constitutional Drive Rev: F Menlo Park, CA 94025 USA Date: April 28, 2006 Page: 5 of 11 © 2005-2006 Tyco Electronics Corporation. All rights reserved. • For a small gauge wires, (up to 1mm ), and when a mechanical attachment is required, secure the 2 wire ends, by twisting them together.
- Page 6 Tyco Electronics Corporation No: RPIP-824-00 300 Constitutional Drive Rev: F Menlo Park, CA 94025 USA Date: April 28, 2006 Page: 6 of 11 © 2005-2006 Tyco Electronics Corporation. All rights reserved. 4.2.3 Inspection 1. Positioning: Wires stripped 9.5 [0.375] should overlap each other at least 6.0 [0.250]. On wires stripped 12.5 [0.500] the overlap should be 9.5 [0.375].
- Page 7 Tyco Electronics Corporation No: RPIP-824-00 300 Constitutional Drive Rev: F Menlo Park, CA 94025 USA Date: April 28, 2006 Page: 7 of 11 © 2005-2006 Tyco Electronics Corporation. All rights reserved. Note: For making connections directly to printed circuit boards using CWT-38XX-W3 or B-155-38XX-W3 part numbers, use cable preparation described for shield termination in Section 4.1.
- Page 8 Tyco Electronics Corporation No: RPIP-824-00 300 Constitutional Drive Rev: F Menlo Park, CA 94025 USA Date: April 28, 2006 Page: 8 of 11 © 2005-2006 Tyco Electronics Corporation. All rights reserved. 4.4.2 Wire Preparation A: Wires smaller than 18 AWG [1.5mm 1.
- Page 9 Tyco Electronics Corporation No: RPIP-824-00 300 Constitutional Drive Rev: F Menlo Park, CA 94025 USA Date: April 28, 2006 Page: 9 of 11 © 2005-2006 Tyco Electronics Corporation. All rights reserved. 2. Heating: The solder ring shape should not be visible and a solder fillet, at least 4.5 [0.180] long, should be visible on one side of the leads.
- Page 10 Tyco Electronics Corporation No: RPIP-824-00 300 Constitutional Drive Rev: F Menlo Park, CA 94025 USA Date: April 28, 2006 Page: 10 of 11 © 2005-2006 Tyco Electronics Corporation. All rights reserved. 4.5.2 Assembly 1. Overlap the exposed conductor and the component pin and position the CWT-200X-A or B-155-200X-A sub-assembly so that the solder preform is centered over the conductors.
- Page 11 Tyco Electronics Corporation No: RPIP-824-00 300 Constitutional Drive Rev: F Menlo Park, CA 94025 USA Date: April 28, 2006 Page: 11 of 11 © 2005-2006 Tyco Electronics Corporation. All rights reserved. 4.5.3 Inspection 1. Positioning: Wires stripped 8.0 [0.315] should overlap each other at least 6.5 [0.250]. 2.