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TE Connectivity HVA630-3+2phi V0 Application Specification

Low-medium current connector
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Application
Specification
Document Class 1
Contents
1.
Introduction ...............................................................................................................................................2
Content ..............................................................................................................................................2
Processing Notes ...............................................................................................................................2
2.
Applicable Documents ..............................................................................................................................2
Customer drawings and documents ...................................................................................................2
3.
Cable selection and termination components ............................................................................................3
Plug ....................................................................................................................................................3
Header ...............................................................................................................................................3
4.
Assembly Instructions ...............................................................................................................................4
Assembly overview ...........................................................................................................................4
Security Advice .................................................................................................................................5
Header Connector Assembly .............................................................................................................6
Plug Connector Assembly .................................................................................................................8
5.
Mating plug with header , Lock CPA ......................................................................................................11
6.
Connector unmating ................................................................................................................................12
©2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
Indicates Change
*Trademark. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective
owners.
Low-Medium Current Connector
HVA630-3+2phi V0
114-101092
1 MAR 2021Rev A
1 of 13
LOC B

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Summary of Contents for TE Connectivity HVA630-3+2phi V0

  • Page 1: Table Of Contents

    ©2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company 1 of 13 All Rights Reserved Indicates Change LOC B *Trademark. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.

  • Page 2: Introduction

    114-101092 Application Specification 1 MAR 2021Rev A HIGH-VOLTAGE – MORTAL DANGER - This connector is intended for use in high-voltage applications. Special care must be applied to ensure that the connector functions as intended. - If you suspect that the connector has been modified , damaged , contaminated ,or otherwise compromised , please discontinue its use immediately.

  • Page 3: Cable Selection And Termination Components

    114-101092 Application Specification 1 MAR 2021Rev A Cable selection and termination components Plug RECOMMENDED CABLE-SPECIFIC TERMINATION COMPONENTS CABLE PART NUMBER DESCRIPTION 7-1452668-3 Mcon1.2 LL Contact Cable Supplier : Huber+Suhner 967067-1 Single Wire Seal For 0.5mm² Cable Construction : 4.0mm2 2-1241418-3 MCP6.3/4.8K Contact Supplier Cable Part Number : 84098103 1394512-1...

  • Page 4: Assembly Instructions

    114-101092 Application Specification 1 MAR 2021Rev A Assembly Instructions Assembly overview Figure 1 Figure 2 4 of 13...

  • Page 5: Security Advice

    114-101092 Application Specification 1 MAR 2021Rev A Security Advice ATTENTION! - HIGH VOLTAGE APPLICATION - CABLE INSULATION MUST NOT BE DAMAGED! The assembly should only be performed by trained personnel. Avoid prolonged or repeated skin contact with silver plating terminal. (wear protective gloves). 5 of 13...

  • Page 6: Header Connector Assembly

    114-101092 Application Specification 1 MAR 2021Rev A Header Connector Assembly Step 1 Strip the outer jacket off of the cable , the dimension defined in Application Specification as shown in Figure 3. ACC. TO SPEC. 114-18052 ACC. TO SPEC. 114-18464 Figure 3 Step 2 Apply terminals to cable using the tooling , method and dimensions and inspections detailed in Application Specification as shown in Figure 4.
  • Page 7 114-101092 Application Specification 1 MAR 2021Rev A Alignment of contacts to the housing cavity Cavity Marking Figure 5 Step 5 Insert the cable assembly (6.3/4.8K Terminal) as same direction until the locking lance of contact (primary lock) fully locked. Complete locking can be examined by gently pulling back the terminals.

  • Page 8: Plug Connector Assembly

    114-101092 Application Specification 1 MAR 2021Rev A TPA IN PRE-LOCK POSITION TPA IN LOCK POSITION Figure 7 Step7 Check that the seal is present on the header , Align the polarization feature of the header with the polarization hole in the device , then push the header onto the device until it is seated against the face of device refer to Figure 8.
  • Page 9 114-101092 Application Specification 1 MAR 2021Rev A Step2 Strip the outer jacket off of cable , the dimension defined in Application Specification as shown in Figure 10 . ACC. TO SPEC 114-18388 ACC. TO SPEC 114-18464 Figure 10 Step3 Apply receptacle terminals to cable using the tooling , method and dimensions and inspections detailed in Application Specification ,as shown in Figure11.
  • Page 10 114-101092 Application Specification 1 MAR 2021Rev A Step 5 Insert the cable assembly (6.3/4.8K Terminal) as same direction until the locking lance of contact ( primary lock) fully locked. Complete locking can be examined by gently pulling back the terminals. Cavity Marking Same Direction Figure 13...

  • Page 11: Mating Plug With Header , Lock Cpa

    114-101092 Application Specification 1 MAR 2021Rev A Slide cable fixation into the receptacle using tools(made by self) until it stops against the surface and it fully locked as shown in Figure 16 . Stop Surface Fully Locked Figure 16 Mating plug with header , Lock CPA Step1 Align the mating face of the plug an header , then push the connectors together until the latches engaged .

  • Page 12: Connector Unmating

    114-101092 Application Specification 1 MAR 2021Rev A Connector unmating Step 1 Withdraw CPA to Pre-Lock position . Figure 18 Step 2 Press the latch of plug , pull the plug connector back until it is fully separated from the header . Press Figure 19 12 of 13...
  • Page 13 Application Specification 1 MAR 2021Rev A REVISION RECORD DATE A NEW REVISED EDITION FOR SERIES PARTS C.CHEN I.YIN 12/29/2018 C.CHEN 12/29/2018 TE Connectivity (Shanghai) Co., Ltd E.JIANG HEMS CONNECTOR /Automotive 12/29/2018 CHINA I.YIN 114-101092 12/29/2018 TITLE Application Specification for HVA630 3+2phi...

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