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CONTENTS
Section
10th Oct 2013
PH
TIMBERWOLF
TW 190TFTR
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Summary of Contents for Timberwolf TW 190TFTR
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Page 1: Table Of Contents
CONTENTS TIMBERWOLF TW 190TFTR Section Page No. INTRODUCTION PURPOSE OF MACHINE MACHINE DIMENSIONS & SPECIFICATIONS PARTS LOCATION DIAGRAMS SAFE WORKING Operator’s Personal Protective Equipment Required Basic Woodchipping Safety General Safety Matters - Do’s and Dont’s Noise Test OPERATING INSTRUCTIONS Delivery Operator’s Personal Protective Equipment Required... -
Page 2: Introduction
- EqUIPMENT DAMAGE - DAMAGE TO PROPERTY - 3RD PARTY INjURIES This manual covers the operation and maintenance of the Timberwolf TW 190TFTR. All information in this manual is based on the latest product information available at the time of purchase. -
Page 3: Purpose Of Machine
TIMBERWOLF TW 190TFTR The Timberwolf TW 190TFTR The Timberwolf TW 190TFTR (Turbo) brushwood chipper is designed to chip solid wood material up to 190 mm in diameter. It is capable of chipping up to 6.5 tonnes of brushwood per hour. -
Page 4: Parts Location Diagrams
TIMBERWOLF TW 190TFTR PARTS LOCATOR DISCHARGE ROLLER DISCHARGE HYDRAULIC OIL TUBE CONTROLS BUCKET FILTER FEED FUNNEL LIFTING SAFETY BAR AIR INTAKE THROTTLE EMERGENCY STOP ENGINE GUARDS FEED TRAY REFLECTOR DISCHARGE ADjUSTMENT CONTROL HYDRAULIC OIL TANK DRIVING ROTOR CRAWLER CONTROLS HOUSING... - Page 5 TIMBERWOLF TW 190TFTR EXHAUST PARTS LOCATOR AIR FILTER CUTTING BLADES ROTOR ROLLER BOX BATTERY TOP ROLLER SLIDE FUEL TANK FUEL FILTER FUEL PUMP IN-LINE FUEL FILTER HYDRAULIC PUMP RESERVE TANK STICK ROTOR PULLEY OIL FILTER DIRECTIONAL STARTER ENGINE CONTROL MOTOR...
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Page 6: Safe Working
SAFE WORKING TIMBERWOLF TW 190TFTR WARNING The chipper will feed material through on its own. To do this, it relies on sharp blades both on the feed rollers and the chipper rotor. To keep the blades sharp, only feed the machine with clean brushwood. DO NOT put muddy/dirty wood, roots, potted plants, bricks, stones or metal into the chipper. -
Page 7: General Safety Matters - Do's And Dont's
SAFE WORKING TIMBERWOLF ü TW 190TFTR GENERAL SAFETY MATTERS D O ’ S A N D D O N ’ T S ALWAYS stop the chipper engine before making DO NOT operate chipper unless available light is any adjustments, refuelling or cleaning. -
Page 8: Noise Test
SAFE WORKING TIMBERWOLF TW 190TFTR NOISE TEST MACHINE: TW 190TFTR NOTES: Tested chipping 120mm x 120mm corsican pine 1.5m in length Noise levels above 80dB (A) will be experienced at the working position. Wear ear protection at all times to prevent possible damage to hearing. All persons within a 4 metre radius must also wear good quality ear protection. -
Page 9: Operating Instructions
TW 190TFTR DELIVERY All Timberwolf TW 190TFTR machines have a full pre - delivery inspection before leaving the factory and are ready to use. Read and understand this instruction manual before attempting to operate the chipper. In particular, read pages 6-8 which contain important health and safety information and advice. -
Page 10: Crawler Track Controls
EMERGENCY STOPPING There are three ways of stopping the TW 190TFTR (Turbo) chipper in the event of an emergency. STOPPING THE ROLLERS -Activating the red safety bar will stop the rollers immediately. To restart the rollers, just push the green forward button or blue reverse button. -
Page 11: Daily Checks Before Starting
OPERATING INSTRUCTIONS TIMBERWOLF TW 190TFTR DAILY CHECKS BEFORE STARTING LOCATE the machine on firm level ground. CHECK machine is well supported and cannot move. CHECK all guards are fitted and secure. CHECK the discharge unit is in place and fastened securely. -
Page 12: Before Using The Chipper
“dull” change the blade(s). The TW 190TFTR is fitted with 2 blades 127mm (5") long. They are 100 mm wide when new. -
Page 13: Hydraulic Oil Thermometer / Oil Level Indicator
OPERATING INSTRUCTIONS TIMBERWOLF TW 190TFTR HYDRAULIC OIL THERMOMETER / OIL LEVEL INDICATOR This is situated on the side of the hydraulic oil tank. When the chipper is running, the oil temperature should not exceed 65 C. If it does, stop the machine immediately. -
Page 14: 13 Service Instructions
MAINTENANCE THAT SHOULD BE APPLIED TO ANY PIECE OF MECHANICAL EQUIPMENT AND THE CHASSIS TO WHICH IT IS MOUNTED. AUTHORISED TIMBERWOLF SERVICE AGENTS ARE FULLY TRAINED IN ALL ASPECTS OF TOTAL SERVICE AND MAINTENANCE OF TIMBERWOLF WOOD CHIPPERS. YOU ARE STRONGLY ADVISED TO TAKE YOUR CHIPPER TO AN AUTHORISED AGENT FOR ALL BUT THE MOST ROUTINE MAINTENANCE AND CHECKS. -
Page 15: Service Schedule
ü Grease tandem pump spline drive NOTE: Your Timberwolf woodchipper is covered by a full 12 months parts and labour warranty. Subject to correct maintenance and proper machine usage, the bearings are guaranteed for 12 months regardless of hours worked by the machine. In conditions of 'heavy usage' - i.e. in excess of 500 hours per year - it is recommended... -
Page 16: Safe Maintenance
AVOID contact with hydraulic oil. SPARES Only fit genuine Timberwolf replacement blades, screws and chipper spares. Failure to do so will result in the invalidation of the warranty and may result in damage to the chipper, personal injury or even loss of life. -
Page 17: Safe Lifting And Securing Down Of The Chipper
Inspect the lifting eye prior to each use - DO NOT USE LIFTING EYE IF DAMAGED. The Timberwolf TW 190TFTR has 2 identical tie down points incorporated into their chassis frames for the purpose of securing them to trailers or flat bed carriers. These points are located at the front and back of the machine on the longitudinal chassis ‘track adaptor’... -
Page 18: Copper Ease Safety Information
17 SERVICE INSTRUCTIONS TIMBERWOLF TW 190TFTR COPPER EASE SAFETY INFORMATION Product name: Copper Ease. Copper Ease contains no hazardous ingredients at or above regulatory disclosure limits, however, safety precautions should be taken when handling (use of oil-resistant gloves and saftey glasses are recommended - respiratory protection is not required). - Page 19 SERVICE INSTRUCTIONS TIMBERWOLF TW 190TFTR BATTERY SAFETY INFORMATION...cont. 1. Storage and transport the positive output of the charger. Connect the - Batteries are filled with acid. negative terminal accordingly. - Always store and transport batteries upright - Switch on the charger only after the battery has...
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Page 20: Change Blades
Use a 24mm socket with extension bar to nuts in the order shown in the diagram remove the two M16 nuts clamping the rotor above. Use only genuine Timberwolf nuts housing shut. and washers, as they are of a higher grade than normally stocked at fastener factories. -
Page 21: Tension Belts
NOTE: There will normally be a rapid drop in tension during run-in period for new belts. When new belts are fitted, check the tension every 2 - 3 hours and adjust until the tension remains constant. Belt failures due to lack of correct tensioning will not be covered under your Timberwolf warranty. TENSION DRIVE BELTS Remove the near side roller box guard. -
Page 22: Grease Roller Box Slides
21 SERVICE INSTRUCTIONS TIMBERWOLF TW 190TFTR GREASE THE ROLLER BOX SLIDES NOTE: This should be done every 50 hours. In dirty or dusty conditions or during periods of hard work it should be done more frequently. If the slides become dry the top roller will tend to hang up and the pulling-in power of the rollers will be much reduced. -
Page 23: Check Fittings
SERVICE INSTRUCTIONS TIMBERWOLF TW 190TFTR CHECK FITTINGS The TW 190TFTR (Turbo) is subject to large vibrations during the normal course of operation. Consequently there is always a possibility that nuts and bolts will work themselves loose. It is important that periodic checks are made to ensure the security of all fasteners. Uncalibrated torque wrenches can be inaccurate by as much as 25%. -
Page 24: Checking Track Tension
23 SERVICE INSTRUCTIONS TIMBERWOLF TW 190TFTR CHECKING THE TRACK TENSION Stop your machine on a flat and solid surface. Lift it in safe conditions and put stable supports under the undercarriage frame to properly support it. Measure distance A at the central roller of the undercarriage from the bottom of the roller to the rigid inside surface of the rubber track. -
Page 25: Checking The Rubber Tracks
SERVICE INSTRUCTIONS TIMBERWOLF TW 190TFTR CHECKING THE RUBBER TRACKS CARVED PROFILE The structure of the rubber track is shown in this diagram. The steel cables (1) and metal core (2) are embedded in the rubber. There are many ways in which rubber tracks may be damaged. Some of these are terminal for the tracks, others are only cosmetic. -
Page 26: Removing The Rubber Tracks
SERVICE INSTRUCTIONS TIMBERWOLF TW 190TFTR REMOVING THE RUBBER TRACKS Remove gravel or mud when they are jammed between the sprocket and the track link before loosening the track. Stop your machine on a solid and level surface. Lift it up and support it in safe conditions. -
Page 27: Warranty Statement
– in these situations they are duly authorised to transfer any remaining warranty period to their first end user. Any warranty offered by the Timberwolf Dealer beyond the original 12 month period will be wholly covered by said Dealer. -
Page 28: Ec Declaration Of Conformity Certificate
TIMBERWOLF TW 190TFTR CERTIFICATE OF CONFORMITY... -
Page 29: Identification Plates
TIMBERWOLF TW 190TFTR IDENTIFICATION PLATE... -
Page 30: Decals
DECALS TIMBERWOLF TW 190TFTR HIGH DANGER VELOCITY DISCHARGE DANGER DANGER KEEP CLEAR! EXHAUST DANGER DANGER DANGER 1363 OPERATING INSTRUCTIONS PUSH TO STOP GREASE ROLLER READ THE INSTRUCTION MANUAL. SPINDLE AND THE INSTRUCTION MANUAL WITH THIS MACHINE DO NOT PULL HERE... - Page 31 DECALS TIMBERWOLF TW 190TFTR 671 - these individual decals are supplied as a set, they may not all apply to your machine.
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Page 32: Electrical Details
TIMBERWOLF TW 190TFTR Date Last Modified: 12th May 06... -
Page 33: Circuit Diagram
CIRCUIT DIAGRAM TIMBERWOLF TW 190TFTR Date Last Modified: 8th July 09... -
Page 34: 33 Hydraulic Layout
TIMBERWOLF 33 HYDRAULIC LAYOUT TW 190TFTR KIT NO: 18904 NEARSIDE OFFSIDE MOTOR MOTOR TRACK MOTORS P*212 P*213 18823 18818 ROLLER OFF SIDE NEAR SIDE MOTORS PROPORTIONAL PROPORTIONAL 2874 3095 2877 2882 3096 2875 4240 2873 2885 2883 6 WAY DI-... -
Page 35: Parts Lists
TIMBERWOLF TW 190TFTR PARTS LISTS The following illustrations are for parts identification only. The removal or fitting of these parts may cause a hazard and should only be carried out by trained personnel. Page No. CHASSIS CHASSIS - TRACKS CONTROL BOX... - Page 36 35 CHASSIS TIMBERWOLF TW 190TFTR 22 5 37 23 Date Last Modified: 14th Sept 12 Item Part No Part Name q’ty Item Part No Part Name q’ty 2905FB Roller Box Mounting Brkt 1143 M16 A Washer 2903FB Funnel Support 4067 D Rubber Fixing Plate...
- Page 37 CHASSIS -TRACKS TIMBERWOLF TW 190TFTR Date Last Modified: 28th May 09 Item Part No Part Name q’ty Item Part No Part Name q’ty 18885 Rubber Track 0704 M12 C Washer 18887 Track Frame (handed pair) 0321 M12/30 Bolt 1629 M10/25 Caphead...
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Page 38: 37 Control Box
37 CONTROL BOX TIMBERWOLF TW 190TFTR Date Last Modified: 21st July 05 Item Part No Part Name q’ty Item Part No Part Name q’ty 2794FB Control Box Cover 0857 M5 A Washer 2803 M10/240 Bolt 18103 M5/8 Pan Pozi 0839 M10 C Washer... -
Page 39: Control Panel
CONTROL PANEL TIMBERWOLF TW 190TFTR Date Last Modified: 20th March 08 Item Part No Part Name q’ty Item Part No Part Name q’ty 18107 M6 Wing Nut 4033 M5 AV Mount 18106 M6 Split Washer Supp’d with loom 0709 M6 C Washer Ignition Switch Supp’d with engine... -
Page 40: 39 Control Tower
39 CONTROL TOWER TIMBERWOLF TW 190TFTR Date Last Modified: 25th March 2013 Item Part No Part Name q’ty Item Part No Part Name q’ty 1802FR Cross Bar 1860 M8 Lever 1879FB Control Panel Tracked 18850F L-shaped Track Handle 1658 M6/12 Bolt... -
Page 41: Discharge
DISCHARGE TIMBERWOLF TW 190TFTR Item Part No Part Name q’ty 0904FO Discharge Tube 0523FO Discharge Bucket 0045 M12 T Nyloc Nut 0702 M12 A Washer 19282 M12/30 Cup Square 19283 M12/40 Cup Square 0134 Black Handle Grip 1649MS Discharge Clamp Handle... -
Page 42: 41 Drive Train
41 DRIVE TRAIN TIMBERWOLF TW 190TFTR Item Part No Part Name q’ty 17322 Vee Belt 1232 SPA 4327 Taper Lock Bush 2517 x 50 mm 17321 Pulley 280 x 3 2984M Key 54 x 14 x 8 17314 Pulley Engine 168 x 4... -
Page 43: Electrical Layout
ELECTRICAL LAYOUT TIMBERWOLF TW 190TFTR Date Last Modified: 20th March 08 Item Part No Part Name q’ty Item Part No Part Name q’ty 1406 Safety Switch Loom 2627 Emergency Stop Switch 1975 Control Box Loom 1376 VE Battery Cable 18482... -
Page 44: 43 Engine
43 ENGINE TIMBERWOLF TW 190TFTR Date Last Modified: 5th Sept 13 Item Part No Part Name q’ty Item Part No Part Name q’ty 4316 Air Cleaner 17314 Pulley Engine 168 x 4 0095 Oil Filter 4335 Radiator Fan Guard 18345... -
Page 45: Engine Bay
ENGINE BAY TIMBERWOLF TW 190TFTR 15 17 Date Last Modified: 5th Sept 13 Item Part No Part Name q’ty Item Part No Part Name q’ty 2950 Throttle Decal 18580FO Front Engine Bay Guard 18915F Exhaust Muffler Complete 0235 Catch 4320... -
Page 46: 45 Fuel Tank
45 FUEL TANK TIMBERWOLF TW 190TFTR Date Last Modified: 9th June 08 Item Part No Part Name q’ty Item Part No Part Name q’ty 1374 Locking Tank Cap 2897M Pick Up Weight 1658 M6/12 Bolt 2896 Copper Washer 0709 M6 C Washer... -
Page 47: Funnel
FUNNEL TIMBERWOLF TW 190TFTR 10 40 Date Last Modified: 26th April 2012 Item Part No Part Name q’ty Item Part No Part Name q’ty 2809F Control Box 4206 Nylon Bush (detail on page 36) 2913FO Funnel 0479 M8 P Nyloc Nut... - Page 48 47 HYDRAULICS (TOP) TIMBERWOLF TW 190TFTR 13 14 Date Last Modified: 29th Nov 2012 Item Part No Part Name q’ty Item Part No Part Name q’ty 3096 1/2” Hose, N/S 6-Way Valve 18818 1/2” Hose, O/S Track Bottom Motor 1 3095 1/2”...
- Page 49 HYDRAULICS (CENTRE) TIMBERWOLF TW 190TFTR 12 11 Date Last Modified: 14th Jan 10 Item Part No Part Name q’ty Item Part No Part Name q’ty 4000 1/2” Hose, Pump to 6-Way Valve 0398 1/2” Dowty Seal 3099 1/2” Hose, Pump to 6-Way Valve...
- Page 50 HYDRAULICS (TANK END) TIMBERWOLF TW 190TFTR Date Last Modified: 23rd Sept 10 Item Part No Part Name q’ty Item Part No Part Name q’ty 18932 3/4” Hose, Main Return 0152 3/4” Dowty Seal 4259 1” Hose, Tank Main Feed 18557 1”...
- Page 51 ROLLER BOX TIMBERWOLF TW 190TFTR...
- Page 52 ROTOR TIMBERWOLF TW 190TFTR Date Last Modified: 13th Feb 09...
- Page 53 ROTOR HOUSING TIMBERWOLF TW 190TFTR Date Last Modified: 4th Jan 2013 Item Part No Part Name q’ty Item Part No Part Name q’ty 1906FO Guard Roller Box Near Side 0178 Rubber End Stop 0878 M10/20 Bolt 0479 M8 P Nyloc Nut...
- Page 54 53 V-BELT TENSIONING TABLE TIMBERWOLF TW 190TFTR...