Table of Contents
Advertisement
Quick Links
CONTENTS
Section
PH
18.05.2016
TIMBERWOLF
TW 190TVGTR
Page No.
1
2
2
3 & 4
5
5
5
6
7
8
8
8
8
9
9
9
9
10
11
11
11
11
11
12
12
12
13
13
13
14
15
16
16
16
16
17
17
17
19
20
20
21
21
21
21
21
22
22
22
22
22
23
23
24
25
25
25
26
27
28
29 & 30
31
32
33
35
Advertisement
Chapters
Table of Contents
Related Manuals for Timberwolf TW 190TVGTR
Summary of Contents for Timberwolf TW 190TVGTR
-
Page 1: Table Of Contents
TIMBERWOLF CONTENTS TW 190TVGTR Section Page No. INTRODUCTION PURPOSE OF MACHINE MACHINE DIMENSIONS & SPECIFICATIONS PARTS LOCATION DIAGRAMS 3 & 4 SAFE WORKING Operator’s Personal Protective Equipment Required Basic Woodchipping Safety General Safety Matters - Do’s and Dont’s Noise Test OPERATING INSTRUCTIONS Delivery Operator’s Personal Protective Equipment Required... -
Page 2: Introduction
Timberwolf's policy of regularly reviewing and improving their products may involve major or minor changes to the chippers or their accessories. Timberwolf reserves the right to make changes at any time without notice and without incurring any obligation. -
Page 3: Purpose Of Machine
TIMBERWOLF TW 190TVGTR The Timberwolf TW 190TVGTR Designed to chip solid wood material up to 190mm in diameter and capable of chipping up to 6.5 tonnes of brushwood per hour. DIMENSIONS Serial No. Location The serial number can be found on the identification plate located on the chassis beam. -
Page 4: Parts Location Diagrams 3
TIMBERWOLF TW 190TVGTR PARTS LOCATOR DISCHARGE DISCHARGE HYDRAULIC OIL TUBE BUCKET FILTER INCLINOMETER FEED FUNNEL SAFETY BAR LIFTING ROLLER CONTROLS THROTTLE (EACH SIDE) EMERGENCY INTAKE STOP DRIVING CONTROLS FEED TRAY REFLECTOR DISCHARGE ADjUSTMENT CONTROL HYDRAULIC OIL TANK DRIVING ROTOR CRAWLER... - Page 5 TIMBERWOLF TW 190TVGTR EXHAUST PARTS LOCATOR AIR FILTER CUTTING BLADES ROTOR ROLLER BOX BATTERY TOP ROLLER SLIDE FUEL TANK FUEL FILTER FUEL PUMP IN-LINE FUEL FILTER HYDRAULIC PUMP HYDRAULIC RAM RESERVE- TANK STICK ROTOR PULLEY OIL FILTER DIRECTIONAL STARTER ENGINE CONTROL...
-
Page 6: Safe Working
SAFE WORKING TIMBERWOLF TW 190TVGTR WARNING The chipper will feed material through on its own. To do this, it relies on sharp blades both on the feed rollers and the chipper rotor. To keep the blades sharp, only feed the machine with clean brushwood. DO NOT put muddy/dirty wood, roots, potted plants, bricks, stones or metal into the chipper. -
Page 7: General Safety Matters - Do's And Dont's
SAFE WORKING TIMBERWOLF ü TW 190TVGTR GENERAL SAFETY MATTERS D O ’ S A N D D O N ’ T S ALWAYS stop the chipper engine before making DO NOT operate chipper unless available light is any adjustments, refuelling or cleaning. -
Page 8: Noise Test
TIMBERWOLF SAFE WORKING TW 190TVGTR NOISE TEST MACHINE: TW 190TVGTR NOTES: Tested chipping 120mm x 120mm corsican pine 1.5m in length Noise levels above 80dB (A) will be experienced at the working position. Wear ear protection at all times to prevent possible damage to hearing. All persons within a 4 metre radius must also wear good quality ear protection. -
Page 9: Operating Instructions
TW 190TVGTR DELIVERY All Timberwolf TW 190TVGTR machines have a full pre - delivery inspection before leaving the factory and are ready to use. Read and understand this instruction manual before attempting to operate the chipper. In particular, read pages 6-8 which contain important health and safety information and advice. -
Page 10: Auto Controls
“dull” change the blade(s). The TW 190TVGTR is fitted with 2 blades 127mm (5") long. They are 100 mm wide when new. A new blade should chip for up to 25 hours before it requires sharpening. This figure will be drastically reduced by feeding the machine with stony, sandy or muddy material. -
Page 11: Crawler Track Controls
WITH DISCHARGE POINTING AWAY FROM DRIVING POSITION. The TW 190TVGTR is designed to operate in either chip or track mode, but not both at the same time. To switch between modes, the push/pull switch is operated, this is located on the driving control panel (see parts located on page 3 - it is clearly marked. -
Page 12: Engine Controls
11 OPERATING INSTRUCTIONS TIMBERWOLF TW 190TVGTR ENGINE CONTROLS POWER ON LED The engine controls are in two locations. The engine ignition is on the control panel in the centre of the machine, and the throttle lever HEATER is on the bonnet next to the engine emergency stop switch (see ON LED parts locator on page 4). -
Page 13: Before Using The Chipper
OPERATING INSTRUCTIONS TIMBERWOLF TW 190TVGTR BEFORE USING THE CHIPPER IT IS ESSENTIAL TO CARRY OUT THE FOLLOWING TESTS to check safety equipment - this sequence of tests will only take a few seconds to carry out. We recommend that these tests are carried out daily. -
Page 14: Hydraulic Oil Thermometer / Oil Level Indicator
13 OPERATING INSTRUCTIONS TIMBERWOLF TW 190TVGTR HYDRAULIC OIL THERMOMETER / OIL LEVEL INDICATOR This is situated on the side of the hydraulic oil tank. When the chipper is running, the oil temperature should not exceed 65 C. If it does, stop the machine immediately. -
Page 15: Service Instructions
MAINTENANCE THAT SHOULD BE APPLIED TO ANY PIECE OF MECHANICAL EQUIPMENT AND THE CHASSIS TO WHICH IT IS MOUNTED. AUTHORISED TIMBERWOLF SERVICE AGENTS ARE FULLY TRAINED IN ALL ASPECTS OF TOTAL SERVICE AND MAINTENANCE OF TIMBERWOLF WOOD CHIPPERS. YOU ARE STRONGLY ADVISED TO TAKE YOUR CHIPPER TO AN AUTHORISED AGENT FOR ALL BUT THE MOST ROUTINE MAINTENANCE AND CHECKS. -
Page 16: Service Schedule
ü Grease tandem pump spline drive NOTE: Your Timberwolf woodchipper is covered by a full 12 months parts and labour warranty. Subject to correct maintenance and proper machine usage, the bearings are guaranteed for 12 months regardless of hours worked by the machine. In conditions of 'heavy usage' - i.e. in excess of 500 hours per year - it is recommended... -
Page 17: Safe Maintenance
SPARES Only fit genuine Timberwolf replacement blades, screws and chipper spares. Failure to do so will result in the invalidation of the warranty and may result in damage to the chipper, personal injury or even loss of life. -
Page 18: Battery Removal And Maintenance
TIMBERWOLF SERVICE INSTRUCTIONS TW 190TVGTR BATTERY REMOVAL AND MAINTENANCE Refer to the battery safety section on page 16-17. WARNING BATTERY REMOVAL BATTERY MAINTENANCE Remove the seven M6 bolts securing the Remove the seven M6 bolts securing the driving controls front guard. - Page 19 SERVICE INSTRUCTIONS TIMBERWOLF TW 190TVGTR 1. Storage and transport the positive output of the charger. Connect the - Batteries are filled with acid. negative terminal accordingly. - Always store and transport batteries upright - Switch on the charger only after the battery has...
-
Page 20: Change Blades
Use a 24mm socket with extension bar to nuts in the order shown in the diagram remove the two M16 nuts clamping the rotor above. Use only genuine Timberwolf nuts housing shut. and washers, as they are of a higher grade than normally stocked at fastener factories. -
Page 21: Tension Belts
NOTE: There will normally be a rapid drop in tension during run-in period for new belts. When new belts are fitted, check the tension every 2 - 3 hours and adjust until the tension remains constant. Belt failures due to lack of correct tensioning will not be covered under your Timberwolf warranty. TENSION DRIVE BELTS Remove the near side roller box guard. -
Page 22: Grease Roller Box Slides
TIMBERWOLF SERVICE INSTRUCTIONS TW 190TVGTR GREASE THE ROLLER BOX SLIDES NOTE: This should be done every 50 hours. In dirty or dusty conditions or during periods of hard work it should be done more frequently. If the slides become dry the top roller will tend to hang up and the pulling-in power of the rollers will be much reduced. -
Page 23: Check Fittings
SERVICE INSTRUCTIONS TIMBERWOLF TW 190TVGTR CHECK FITTINGS The TW 190TVGTR is subject to large vibrations during the normal course of operation. Consequently there is always a possibility that nuts and bolts will work themselves loose. It is important that periodic checks are made to ensure the security of all fasteners. Uncalibrated torque wrenches can be inaccurate by as much as 25%. -
Page 24: Checking Track Tension
TIMBERWOLF SERVICE INSTRUCTIONS TW 190TVGTR CHECKING THE TRACK TENSION Stop your machine on a flat and solid surface. Lift it in safe conditions and put stable supports under the undercarriage frame to properly support it. Measure distance A at the central roller of the undercarriage from the bottom of the roller to the rigid inside surface of the rubber track. -
Page 25: Checking The Rubber Tracks
SERVICE INSTRUCTIONS TIMBERWOLF TW 190TVGTR CHECKING THE RUBBER TRACKS CARVED PROFILE The structure of the rubber track is shown in this diagram. The steel cables (1) and metal core (2) are embedded in the rubber. There are many ways in which rubber tracks may be damaged. Some of these are terminal for the tracks, others are only cosmetic. -
Page 26: Removing The Rubber Tracks
25 SERVICE INSTRUCTIONS TIMBERWOLF TW 190TVGTR REMOVING THE RUBBER TRACKS Remove gravel or mud when they are jammed between the sprocket and the track link before loosening the track. Stop your machine on a solid and level surface. Lift it up and support it in safe conditions. -
Page 27: Warranty Statement
Performance of the required maintenance listed in your Entec Industries Ltd instruction manual. • In the event of a failure the Entec Industries Ltd authorised Timberwolf dealer is to be notified within 10 days of failure and the equipment is to be made available for unmolested inspection by the dealer technician. -
Page 28: Ec Declaration Of Conformity Certificate
TIMBERWOLF TW 190TVGTR CERTIFICATE OF CONFORMITY... -
Page 29: Identification Plates
TIMBERWOLF TW 190TVGTR IDENTIFICATION PLATE... -
Page 30: Decals 29
29 DECALS TIMBERWOLF TW 190TVGTR Decal Description Decal Description 2440 Danger - beware of sharp blades when the rotor Hot exhaust housing is open. 2800 2801 Reverse feed High velocity discharge - keep clear Forward feed P1301 Personal Protective Equipment required Push to stop, Pull to reset. - Page 31 DECALS TIMBERWOLF TW 190TVGTR Decal Description Decal Description P653 P637 Danger. Danger. Rotating blades inside. Do not operate without this Stop engine and remove key cover in place. before removing discharge unit. P654 P652 Caution. Do not put road Caution. When transporting,...
-
Page 32: Electrical Details
31 ELECTRICAL PARTS LOCATOR TIMBERWOLF TW 190TVGTR Date Last Modified: 18th June 09... -
Page 33: Hydraulic Layout
HYDRAULIC LAYOUT TIMBERWOLF TW 190TVGTR KIT NO: 18684 Date Last Modified: 27th August 09... -
Page 34: 33 Circuit Diagram
33 CIRCUIT DIAGRAM TIMBERWOLF TW 190TVGTR Date Last Modified: 27th Aug 09... -
Page 35: Parts Lists
TIMBERWOLF TW 190TVGTR PARTS LISTS The following illustrations are for parts identification only. The removal or fitting of these parts may cause a hazard and should only be carried out by trained personnel. Page No. CHASSIS CHASSIS - TILT MECHANISM (UPPER) - Page 36 blank page...
-
Page 37: Chassis
TIMBERWOLF CHASSIS TW 190TVGTR 30 33 34 33 15 22 Item Part No Part Name q’ty Item Part No Part Name q’ty 2905FB Roller Box Mounting Brkt 18039FB Battery Tray 2903FB Funnel Support 2799FB joining Bridge 0382 M10/30 Bolt 18636FB... -
Page 38: Chassis - Tilt Mechanism (Upper)
37 CHASSIS TIMBERWOLF (TILT MECHANISM-UPPER) TW 190TVGTR Item Part No Part Name q’ty Item Part No Part Name q’ty 18660 Chassis 18641 Drop Arm 18642 Hydraulic Cylinder Top Pin 18640 Guide Roller 18863 Locating Plate 18354 Guide Roller Bushes 0701... -
Page 39: Chassis (Tilt Mechanism-Lower)
TIMBERWOLF 125PH CHASSIS TIMBERWOLF (TILT MECHANISM-LOWER) TW 190TVGTR x8 each side x2 each side Item Part No Part Name q’ty Item Part No Part Name q’ty 18695 Tracks (pair) 18759 Hinge Mechanism Pin 18844 Bush 18760 Hinge Mechanism Front Pin... -
Page 40: 39 Control Box
39 CONTROL BOX TIMBERWOLF TW 190TVGTR Item Part No Part Name q’ty Item Part No Part Name q’ty 17802FB Control Box Cover 17803FS Finger Plate 17963 M10/160 Bolt 18168 M4/35 Pan Pozi 0839 M10 C Washer 18100 M4 Washer 2804... -
Page 41: Control Panel
CONTROL PANEL TIMBERWOLF TW 190TVGTR Item Part No Part Name q’ty Item Part No Part Name q’ty 18107 M6 Wing Nut 4033 M5 AV Mount 18106 M6 Split Washer Supp’d with loom 0709 M6 C Washer Ignition Switch Supp’d with engine... -
Page 42: 41 Control Tower
41 CONTROL TOWER TIMBERWOLF TW 190TVGTR Item Part No Part Name q’ty Item Part No Part Name q’ty 1802FR Cross Bar 18694 Control Valve 18634FB Control Panel Tracked 0354 M8/60 Bolt 1658 M6/12 Bolt P*24 Proportional Crossover Valve 2 0709 M6 C Washer... -
Page 43: Discharge
DISCHARGE TIMBERWOLF TW 190TVGTR... -
Page 44: 43 Drive Train
43 DRIVE TRAIN TIMBERWOLF TW 190TVGTR Item Part No Part Name q’ty 17322 Vee Belt 1232 SPA 4327 Taper Lock Bush 2517 50 mm 17321 Pulley 280 x 3 2984M Key 54 x 14 18855 Pulley Engine 168 x 5... -
Page 45: Electrical Layout
ELECTRICAL LAYOUT TIMBERWOLF TW 190TVGTR Item Part No Part Name q’ty Item Part No Part Name q’ty 17809 Control Box/Safety Switch Loom 1 18574 Track/Chip Switch 18911 Extension Loom 18865 Mode Selection Loom 18482 Main Loom 1376 VE Battery Cable 2627... -
Page 46: 45 Engine
45 ENGINE TIMBERWOLF TW 190TVGTR Date Last Modified: 13th Dec 2012 Item Part No Part Name q’ty Item Part No Part Name q’ty 4316 Air Cleaner 0352 M8/40 Bolt 0095 Oil Filter 0481 M8 T Nyloc Nut Air Filter 0392... -
Page 47: Engine Bay
ENGINE BAY TIMBERWOLF TW 190TVGTR 19 23 15 17 Item Part No Part Name q’ty Item Part No Part Name q’ty 2950 Throttle Decal 4088 Catch 18915F Exhaust Muffler Complete 0350 M8/25 Bolt 4320 Reserve Tank 0712 M8 C Washer... -
Page 48: Fuel Tank
TIMBERWOLF FUEL TANK TW 190TVGTR Item Part No Part Name q’ty Item Part No Part Name q’ty 2843 Banjo Bolt fitting 0211 3/8 Drain Plug 2488 6090 - 1/8 18392K Fuel Tank Kit P1817 Fuel Cap 2845 Fitting P1816 Tank Filler Strainer... -
Page 49: Funnel
FUNNEL TIMBERWOLF TW 190TVGTR 10 45 42 43 Item Part No Part Name q’ty Item Part No Part Name q’ty 18913F Inclinometer Bracket 1276 Split Pin 2913FO Funnel 1598FR Safety Bar 0045 M12 T Nyloc Nut 0391 M6 T Nyloc Nut... -
Page 50: Hydraulics - Top
49 HYDRAULICS (TOP) TIMBERWOLF TW 190TVGTR Item Part No Part Name q’ty Item Part No Part Name q’ty 0026 3/8” - 1/2” M/M Adapter 18666 1/2” Hose 0396 3/8” Dowty Seal 18668 1/2” Hose 18676 1/2” Hose 18677 1/2” Hose 18682 1/4”... -
Page 51: Hydraulics - Centre
HYDRAULICS (CENTRE) TIMBERWOLF TW 190TVGTR 9 10 20 21 27 28 Item Part No Part Name q’ty Item Part No Part Name q’ty 18666 1/2” Hose 0027 1/2” - 1/2” M/M Adapter 18667 1/2” Hose 0398 1/2” Dowty Seal 18676 1/2”... -
Page 52: Hydraulics - End
51 HYDRAULICS (END) TIMBERWOLF TW 190TVGTR 20 19 Item Part No Part Name q’ty Item Part No Part Name q’ty 18665 3/4” Hose 1163 Oil Level Gauge 18878 3/4” Hose 18845 Hydraulic Oil Tank 18877 3/4” Hose 0398 3/8” Dowty Seal 18879 3/4”... -
Page 53: Roller Box
ROLLER BOX TIMBERWOLF TW 190TVGTR... -
Page 54: Rotor
TIMBERWOLF ROTOR TW 190TVGTR... -
Page 55: Rotor Housing
ROTOR HOUSING TIMBERWOLF TW 190TVGTR Item Part No Part Name q’ty Item Part No Part Name q’ty 1906FO Guard Roller Box Near Side 0178 Rubber End Stop 0878 M10/20 Bolt 0479 M8 P Nyloc Nut 0360 M10/25 Bolt 0712 M8 C Washer... -
Page 56: V- Belt Tensioning Table
55 V-BELT TENSIONING TABLE TIMBERWOLF TW 190TVGTR...