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Safety, Operation & Maintenance Manual
Jacobsen MP493, Kubota
Series: PA
Product code: JMP493C
WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this machine
must be trained in its proper use, warned of its dangers and must read the entire manual before attempting to set
up, operate, adjust or service the machine.
®
V2403-M-DI, 4WD with Cab
WARNING
A Textron Company
GB
RJL 100 July 2015
United
Kingdom
25095G-GB (rev.0)
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Related Manuals for Textron Jacobsen MP493
Summary of Contents for Textron Jacobsen MP493
- Page 1 A Textron Company Safety, Operation & Maintenance Manual ® Jacobsen MP493, Kubota V2403-M-DI, 4WD with Cab Series: PA Product code: JMP493C WARNING WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this machine must be trained in its proper use, warned of its dangers and must read the entire manual before attempting to set up, operate, adjust or service the machine.
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Page 2: Table Of Contents
1 CONTENTS SECTION ..................PAGE SECTION ..................PAGE INTRODUCTION ADJUSTMENTS Important ..............3 General Precautions ..........50 Product Identification ........... 4 Engine Fan Belt............51 Guidelines For The Disposal Of Scrap Products ..6 Height Of Cut Adjustment (Front Deck) ..... 52 During Service Life ............ -
Page 3: Introduction 2
INTRODUCTION 2 IMPORTANT__________________________________________________________ The MP493 with Diesel engine is a self propelled rotary mower. With hydraulic systems to power the traction drive, the cutting unit lift and lower, the cutting unit drives and the steering. IMPORTANT: Do the maintenance indicated in this manual to make sure that the quality of cut is kept at a high level. -
Page 4: Product Identification
2 INTRODUCTION PRODUCT IDENTIFICATION ___________________________________________ Maximum front axle load in Kg (for all machines being driven West Road on the highway) Ransomes Europark Ipswich IP3 9TT Weight-Mass in Kg England Maximum rear axle load in Kg (for all machines being driven on the highway) Power Rating in Kw Date code... - Page 5 INTRODUCTION 2 Cabin Serial number plate MODEL N0. 50 048 0000 SERIAL NO. 50 048 / ######### APPROVED FOR THE MP SERIES OECD APPROVAL No. 4 / N950/14/16923 DIETEG GERÄTEBAU GMBH & C0.KG FUHRENKAMP 1 DIETEG D-29664 WALSRODE GERÄTEBAU GMBH & CO. KG Cabin Serial number plate Location The cab serial number plate (C) is located on the front face of the control panel facing forwards.
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Page 6: Guidelines For The Disposal Of Scrap Products
2 INTRODUCTION 2.3GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS _____________________ 2.3.1 DURING SERVICE LIFE _______________________________________________ All the used fluids and parts must be controlled as hazardous materials material. Recommended procedures must be followed for their safe removal. If a fluid leak occurs, contain the spill to make sure that the leak does not flow into the ground or drainage system. Follow the regulations in force to make sure that leaks are controlled. -
Page 7: Parts Manual
INTRODUCTION 2 PARTS MANUAL ______________________________________________________ To meet the standard ISO14001, Ransomes Jacobsen Limited does not send a paper parts manual with every product. To refer to the parts list for this mower you have four options: Website – www.ransomesjacobsen.com. Select the “ONLINE PARTS LOOK-UP” tab. These pages will show the parts list and the line drawings you need to help with the identification of spare parts. - Page 8 2 INTRODUCTION NOTES en-8...
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Page 9: Safety 3
SAFETY 3 3.1 HOW TO OPERATE SAFELY __________________________________________________ WARNING EQUIPMENT OPERATED INCORRECTLY OR WITHOUT TRAINING CAN BE DANGEROUS. Know the location and correct operation of controls. Operators without experience must receive instruction from another person that knows the correct operation of the equipment before you operate the mower. Only use parts, accessories and attachments approved by Ransomes Jacobsen. -
Page 10: Operation
3 SAFETY 3.1.3 Operation Never operate the engine without enough ventilation or in an enclosed area. The carbon monoxide in the exhaust fumes can increase to dangerous levels. Never carry passengers. Keep other persons or animals away from the mower. Disengage all drives and engage the parking brake before you start the engine. -
Page 11: Rops
SAFETY 3 3.1.4 ROPS The ROPS is a safety device. Keep the ROPS in the vertical and locked position. Always use the seat belt when you operate the mower. Make sure the seat belt can be released quickly in an emergency. The ROPS should only be folded if absolutely necessary for storage or when working on flat ground under low obstructions. -
Page 12: When You Put The Mower On A Trailer
3 SAFETY Charge the battery in an area with good airflow. The battery can release hydrogen gas that is explosive. To prevent an explosion, keep any device that can cause sparks or flames away from the battery. Disconnect the battery charger from the power supply before you connect or disconnect the battery charger to the battery. -
Page 13: Important Safety Notes
SAFETY 3 3.1.8 Important Safety Notes This safety alert symbol is used to alert you to possible hazards. DANGER: Indicates a dangerous condition that WILL cause death or injury unless it is prevented. WARNING: Indicates a dangerous condition that CAN cause death or injury unless it is prevented. CAUTION: Indicates a dangerous condition that can cause injury and property damage unless it is prevented. - Page 14 3 SAFETY WARNING California Proposition 65 Engine Exhaust, Some Of Its Constituents, And Some Vehicle Components Contain Or Release Chemicals Known To The State Of California To Cause Cancer And Birth Defects Or Other Reproductive Harm. WARNING To Prevent Injury From The Hot Oil At High Pressure, Do Not Use Your Hands To Check For Oil Leaks. Make Sure That You Use Paper Or Cardboard.
- Page 15 SAFETY 3 WARNING Vibration Exposure Limits Exposure limits are calculated as a combination of the vibration level (magnitude) of the tool and the Daily Exposure Time (Trigger Time). E.g. A product with 5m/s² vibration can be used up to 2 hours/day to reach the EAV and up to 8 hours/day to reach the ELV.
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Page 16: Decals
4 DECALS 4.1 SAFETY DECALS 4170640 4153197 17°+ 4334846 en-16... - Page 17 DECALS 4 009034920 Caution, Stay Away From Hot Surfaces. 009034880 Caution, Fan Blade, Do Not Open Or Remove The Safety Shields While The Engine Is In Operation. 009034900 Caution, Drive Belt, Do Not Remove The Safety Shields While The Engine Is In Operation.
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Page 18: Instruction Decals
4 DECALS INSTRUCTION DECALS ______________________________________________ TOTAL EQUIVIS ZS 46 CLASSIFICATION CI-4 1 - 2 1 - 2 25 mm 1.0 in 25 mm 1.0 in 31 mm 1.25 in A [1] 31 mm 1.25 in A [1] 38 mm 1.50 in B [1] B [1] 38 mm... - Page 19 DECALS 4 Description 009034770 Guaranteed Sound Power Level 4178900 Diesel Fuel 4316826 Mow Selector 4316827 Transport Selector 4164861 Forward / Reverse Traction Pedal 4286422 Hydraulic Fluid 009039870 Jack & Hook Point 4164580 Lubrication Point 4316686 Engine Oil Classification 4306795 Height Of Cut - LH Wing deck 4314591 Height Of Cut - RH Wing deck 4306796...
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Page 20: Controls
CONTROLS OPERATOR WORKSTATION __________________________________________ 7.11 en-20... -
Page 21: Control Panel
5 CONTROLS CONTROL PANEL ___________________________________________________ Starter Key Switch Throttle Control Lever Parking Brake Switch Hazard Warning Switch Cutter Switch Beacon (Optional) 4 WD Reverse Visual Display Right Side Unit Lift and Lower Switch Centre Unit Lift and Lower Switch Left Side Unit Lift and Lower Switch LED - Cutting Unit is engaged LED - Right side cutting unit in cutting position. -
Page 22: Starter Key Switch
CONTROLS 5.2.A STARTER KEY SWITCH _____________________________________________ The starter key is turned to the right side to start the engine. When the engine starts, release the key and allow to return automatically to the 'on' position. NOTE. The glow plugs operate automatically. The engine will not run from cold until the glow plugs reach their operating temperature. -
Page 23: Cutting Switch
5 CONTROLS 5.2.E CUTTER SWITCH __________________________________________________ Push the top of the switch and move the joystick toward the lower position. Note. Make sure the speed limiter is in the mow position before the units are lowered. To stop the blades rotation, push the bottom of rocker switch. When in the lifted position or the operator leaves the seat, blade rotation is stopped. -
Page 24: Visual Display
CONTROLS 5.2.H.1 VISUAL DISPLAY __________________________________________________ When the ignition is turned on, the visual display is activated. 5.2.H.2 STARTUP SCREEN ________________________________________________ When the ignition key is turned to the start position, this screen is shown. The hour meter will show total hours of engine operation. 1234.5 5.2.H.3 WARNING/SERVICE SCREEN _______________________________________... -
Page 25: Slope Warning Screen
5 CONTROLS 5.2.H.4 SLOPE WARNING SCREEN _________________________________________ “TST™” (Tilt Sensor Technology) machines have this display. The maximum safe slope is shown. The glow plug symbol and counter are shown to indicate the time before the engine will start. 18° Those machines not fitted with TST™ have this display. The TST™ tilt icon is shown with a bar, to indicate that TST™... -
Page 26: Water Temperature Screen
CONTROLS Symbol Description The fuel sensor controls the left-side bar graph on the main screen When the fuel level has decreased to the 25%, the icon below will start to flash. When the last two bars are visible, a larger icon will replace the centre icons and flash. The LEDs will flash five times every five seconds. -
Page 27: Blocked Charge Filter Screen
5 CONTROLS 5.2.H.7 BLOCKED CHARGE FILTER SCREEN_________________________________ The charge filter icon will not record a fault until the hydraulic oil is at operating temperature. When the filter needs to be replaced, red LEDs will flash every five seconds. An audible warning will activate for 1 second every 5 seconds The following information is recorded for this fault occurrence. -
Page 28: Main Menu
CONTROLS 5.2.H.9 MAIN MENU ______________________________________________________ The check mark () indicates the function selected for adjustment. The buttons two and three select, button four then enters the selected page. Press the button one to return to the main menu. There are three options within this Main Menu menu: CLOCK... -
Page 29: Datalogging Menu
5 CONTROLS 5.2.H.12 DATALOGGING MENU _____________________________________________ The maximum number of recorded faults is 50. When 50 faults are recorded, the next fault will write over the oldest fault. This information is seen with the service tool or on the errors 12/05/2008 13/05/2008 page of the service menu. -
Page 30: Unit Lift/Lower Switch
CONTROLS 5.2.J, K, L LIFT/LOWER SWITCH’S ______________________________________ Right Hand Wing Cutter Deck Front Cutter Deck Left Hand Wing Cutter Deck To lower the cutting unit move the switch lever forward. To raise the cutting unit move the switch lever rearwards NOTE: If the cutter is engaged when the unit is lowered the green led will illuminate when the unit is below 400mm from the ground... -
Page 31: Axillary Hydraulic Services Kit Switch (Optional)
5 CONTROLS 5.2.T AUXILARY HYDRAULIC SERVICES KIT SWITCH (OPTIONAL) _____________ This switch sets the rotary brush or snow blade to a right side or a left side forward position. Push the top of the rocker switch to set a right side forward position. Push the bottom of the rocker switch to set a left side forward position. -
Page 32: Traction Pedal
CONTROLS TRACTION PEDAL ___________________________________________________ 1. To engage forward drive. To Engage forward drive. Press the front (A) of the pedal for forward travel. To slow or stop, carefully return the FWD/REV foot pedal to the Neutral position. Allow the machine to come to a stop before you engage reverse drive. -
Page 33: Power Outlet
5 CONTROLS POWER OUTLET ____________________________________________________ The Auxiliary Power Outlet is set on the control panel by the ignition switch. Use to charge compatible mobile devices and accessories. Automotive 12 Volt, 10-Amp Power Outlet SEAT RIGHT-SIDE ARMREST AND POD _________________________________ The right-side armrest of the seat carries the control pod. The Control Pod position is adjustable, as shown, to give a good position for the operation of the controls. -
Page 34: Parking Brake Release Valve
CONTROLS PARKING BRAKE RELEASE VALVE ____________________________________ The Parking Brake Release Valve is installed below the seat plate, on the right side of the chassis plate. The Parking Brake Release Valve is used to release the parking brake when the engine is not in operation The Parking brake is released with the handwheel (A) turn completely to the right side, after you release lock wheel (B). -
Page 35: Lighting Kit (Optional)
5 CONTROLS 5.11 CAB CONTROLS ____________________________________________________ Left Turn Signal Working Lights Switch (Optional) Beacon Switch Front Screen De-Mist Switch Rear Screen Wiper Switch (Optional) Front Screen Wash Switch Front Screen Wiper Switch Right Turn Signal Fan Control Air Conditioning Control Temperature Control Fuse Holder Fuse Holder... -
Page 36: Operation
6 OPERATION BEFORE YOU OPERATE, FOR THE FIRST TIME ____________________________ • Read the Safety Instructions. • Check and adjust the tyre pressures. If necessary, see section 8.1 Specification. • If necessary, add Diesel fuel to the tank. • Check the engine oil level. If the oil level is not correct, fill the tank to the correct level. •... -
Page 37: Operator Presence And Safety Interlock System
OPERATION 6 OPERATOR PRESENCE AND SAFETY INTERLOCK SYSTEM _________________ The Operator Presence And Safety Interlock System will not allow the engine to start unless the traction pedal is in neutral and the cutter switch is turned off. Operator presence control will stop the engine if the operator leaves the seat with the cutter switch engaged or the traction pedal engaged. -
Page 38: Procedure For Operation
6 OPERATION PROCEDURE FOR OPERATION _________________________________________ You must not start the engine without the operator in the seat. CAUTION To Prevent Injury, Always Wear Safety Glasses, Leather Work Shoes Or Boots, A Hard Hat And Ear Protection. Do not operate the tractor and attachments with loose or damaged components. All components must be included on the tractor. -
Page 39: To Fit The Cutter Deck To The Machine
OPERATION 6 TO FIT THE CUTTER DECKS TO THE MACHINE ____________________________ NOTE For height of cut adjustments see section 7.2 and 7.3 Front Deck Mounting Make sure the hydraulic hoses are plugged. Start the engine and lower the lift arms (A), stop the engine and remove the ignition key. - Page 40 6 OPERATION Wing Deck Anti Mohawk Chain Assembly Make sure the hydraulic hoses are plugged. Start the engine and raise the lift arms, stop the engine and remove the ignition key. Fit Anti Mohawk chain item 3 shackle end to Anti Mohawk Adjustable Plate item 4. Use hole marked X as datum, make sure the plate is in the orientation shown.
- Page 41 OPERATION 6 Wing Deck Height Of Cut Assembly VIEW ‘B’ Make sure the hydraulic hoses are plugged. Start the engine and lower the lift arms (A), stop the engine and remove the ignition key. Move the deck into position and move the ball joints over bolts in bridge (B). Fasten with M16 Nuts. Set the 2 outer caster wheels (B) to the lowest height of cut (use decals on the decks).
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Page 42: Operation Of The Machine
6 OPERATION Tighten the first link of Height of Cut Chain item 5, using Bolt item 7, Spacer item 2 and Nut item 9. Repeat procedure for other wing deck. Hydraulic Hoses Assemble the hydraulic hoses to the deck motors. Tighten the hoses finger tight, then use a spanner to tighten a further 1/2 to 3/4 of a flat (approximately). -
Page 43: How To Drive
OPERATION 6 HOW TO DRIVE ______________________________________________________ • Set the throttle to maximum engine speed. • Release the parking brake before you move in a forward or reverse direction. • Forward - Carefully press the top of the Traction pedal to engage forward drive. •... -
Page 44: To Remove A Blockage From Cutting Units
6 OPERATION 6.10 TO REMOVE A BLOCKAGE FROM CUTTING UNITS _________________________ Stop and lift the cutter decks before you move the machine to level ground. Turn off the engine and remove the ignition key. If the front cutter deck has become blocked, You will need to tilt front cutter deck refer to section 7.18 Wear the personal protective equipment that is applicable for this work, for example eye protection, gloves and correct footwear. -
Page 45: Transporting On A Trailer
OPERATION 6 6.11 TRANSPORTING ON A TRAILER _________________________________________ The machine is fitted with tie-down loops front and rear. Always tie down the machine securely to the trailer. Always follow any recommendations for maximum trailer weights given in your towing vehicles handbook. IMPORTANT Use the chart in the specification section 12.2 to calculate the total weight of your machine configuration. -
Page 46: Mowing On Slopes
6 OPERATION 6.13 MOWING ON SLOPES __________________________________________________ When you operate on wet grass, slopes or conditions of decreased traction be careful. WARNING To decrease the risk of over turning. The method for safe use on any area with decreased traction 15°... - Page 47 OPERATION 6 WARNING When The Machine Is operated in any mode, The Rops Frame Must Be In Operation And The Seat Belt Used. A Seat Belt Must Be Worn With A Rops To Meet The Machinery Directive 2006/42/EC Sections 3.2.2, Seating & 3.4.3, Rollover Ransomes Jacobsen Limited Recommends That A Local Risk Assessment of in service #######...
- Page 48 6 OPERATION SLOPE CALCULATION CHART Use One of these columns but not both The Gradient Result. Height ‘C’ in inches Height ‘C’ in millime- Slope Angle ‘D’ Slope Angle ‘D’ measured with a 1 yard ters measured with a 1 Shown in Shown in horizontal edge ‘A’...
- Page 49 OPERATION 6 NOTES en-49...
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Page 50: Adjustments
7 ADJUSTMENTS 7.1 GENERAL PRECAUTIONS ______________________________________________ WARNING When you clean, adjust or repair this equipment, Lower all the cutting units to the ground. Engage the parking brake switch, stop the engine and remove the key. Make sure the mower is parked on a solid and level surface. Never work on the mower, if the mower is only held by the jack. -
Page 51: Engine Fan Belt
ADJUSTMENTS 7 ENGINE: FAN BELT Check The Fan Belt Use the procedure shown to check the belt tension at the center of the belt between crank shaft and alternator pulleys. A deflection of 7 to 9 mm at the center (B) with a load 10Kgf (98N/ 22lbs) for a new belt. -
Page 52: Height Of Cut Adjustment (Front Deck)
7 ADJUSTMENTS HEIGHT OF CUT ADJUSTMENT ________________________________________ The cutting height is determined by the position of the blades in relation to the caster wheels. Changes to this height are made at all points and can be made in any order. Make adjustment selections for each deck from the height of cut chart for that deck included in this section. -
Page 53: Height Of Cut Adjustment (Wing Cutter Decks)
ADJUSTMENTS 7 HEIGHT OF CUT ADJUSTMENT (WING DECKS)___________________________ Raise the deck to cross cut position. Remove the quick pin (A) from the top of the caster wheel pivot spindle Remove the caster wheel from caster support (B). Select either Position 1 or Position 2 for wheel mounting bracket (C). To change, remove (4) mounting bolts (D), move to the alternate location and bolt in place. -
Page 54: General Instructions For Grammer Seats
ADJUSTMENTS 7 GENERAL INSTRUCTIONS FOR GRAMMER SEATS _______________________ To identify seat type, slide seat forward on its runners to reveal seat label. All The seat adjustments are to be done while the vehicle is stopped. • After removal of the backrest cover, hold the backrest frame in position with a support before the backrest adjuster is operated. -
Page 55: Seat (Grammer Msg85)
ADJUSTMENTS 7 SEAT (GRAMMER MSG85) ____________________________________________ To get a good seat position to operate the machine you need to adjust the leg reach, the backrest angle and the operator weight. A. FRONT AND REAR ADJUSTMENT To Adjust: The adjusting lever (A) is on the right side of the seat. Lift the lever and the seat can move backward and forward. -
Page 56: Air Suspension Seat (Grammer Msg95 -521)
7 ADJUSTMENTS AIR SUSPENSION SEAT (GRAMMER MSG95 -721) ________________________ 7.7.1 WEIGHT ADJUSTMENT _______________________________________________ The seat should be adjusted for the driver's weight with the driver sitting on the seat. The adjustment is made by pulling out or pushing in the actuator lever (1) until the green marking is visible in the weight-and-height indicator (2). -
Page 57: Armrest Adjustment
ADJUSTMENTS 7 7.7.5 ARMRESTS ADJUSTMENT (OPTION) ___________________________________ The inclination of the armrests can be modified by turning the adjustment knob (arrow). 7.7.6 ARMREST (OPTION) _________________________________________________ The armrests can be folded up if required and the height individually adjusted. To adjust the armrests for height, seperate the round cap (see arrow) from the cover, loosen the hexagon nut (size 13mm) and adjust the armrest to the desired position and tighten the nut again. -
Page 58: Backrest Adjustment
7 ADJUSTMENTS 7.7.9 BACKREST ADJUSTMENT (OPTION) ___________________________________ The backrest is adjusted using the locking lever (arrow). • The locking lever must latch into the desired position. It should not be possible to move the backrest into another position when it is locked. 7.7.10 FORE / AFT ISOLATOR (OPTION) ______________________________________ Under certain driving conditions (for example with a trailer attached), it is useful to activate the fore/aft isolator. -
Page 59: Absorber
ADJUSTMENTS 7 7.7.13 ABSORBER (OPTION) ________________________________________________ The absorber setting of the seat can be varied to suit the on and off-road driv- ing conditions. The cushioning effect can be individually adjusted for this pur- pose. Turn the lever to the desired position and release soft hard 7.7.14 MAINTENANCE______________________________________________________... -
Page 60: Maintenance And Lubrication
7 MAINTENANCE AND LUBRICATION MAINTENANCE AND LUBRICATION CHARTS ______________________________ MACHINE SERVICE INTERVAL CHART Interval Item Section First 50 hours Change the Hydraulic Charge Filter Element Each day Check Safety Interlock System 10 hours Check the Hydraulic Fluid Level ... - Page 61 MAINTENANCE AND LUBRICATION 7 en-61...
- Page 62 8 MAINTENANCE AND LUBRICATION ENGINE SERVICE INTERVAL CHART Interval Item Section Every Check Oil Level. 10 hours Check Coolant Level. Every 50 hours Check Fuel Pipes and Clamps Clean Air Cleaner Element. Every 100 hours Clean Fuel Filter.
- Page 63 MAINTENANCE AND LUBRICATION 7 en-63...
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Page 64: General Precautions
7 MAINTENANCE AND LUBRICATION GENERAL PRECAUTIONS ___________________________________________________ WARNING Before you clean, adjust or repair this equipment, push PTO switch to the OFF position. Lower all the cutting units to the ground, turn on the parking brake switch, stop the engine and remove the key. Make sure the mower is parked on a solid and level surface. -
Page 65: Engine Lubrication
MAINTENANCE AND LUBRICATION 7 ENGINE LUBRICATION _________________________________________________ Check Engine Oil Level Check the engine oil level before you start or at least five minutes after you stop the engine. Park the machine on a solid level surface, remove the dipstick (A), clean with a cloth and replace in position. -
Page 66: Engine Coolant
7 MAINTENANCE AND LUBRICATION 8.5 ENGINE COOLANT ______________________________________________________ WARNING The coolant system is a pressure type, to prevent injury never remove the radiator cap with the engine in operation. Stop the engine and wait until the radiator is cool. CAUTION Do not put cold coolant mixture into a hot radiator. - Page 67 MAINTENANCE AND LUBRICATION 7 Check The Engine Coolant Level The level of coolant in a cold expansion tank must be between the indicators. If you need to fill the tank, remove the plastic cap and fill with the correct coolant mixture (see section 8.1). Replace the plastic cap.
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Page 68: Hydraulic System
7 MAINTENANCE AND LUBRICATION HYDRAULIC SYSTEM __________________________________________________ HYDRAULIC SYSTEM To fill the hydraulic tank with hydraulic oil. Remove the filler cap (A) Using a 25 micron filter fill the tank with the correct hydraulic oil to the correct level. Replace the hydraulic tank cap (A) CAUTION Hydraulic Fluid Can Damage Your Skin. -
Page 69: Hydraulic Filter
MAINTENANCE AND LUBRICATION 7 HYDRAULIC FILTER ___________________________________________________ The hydraulic system is protected by a 10 micron filter. The filter flow is monitored while you operate the mower. When the pressure difference across the filter is more than 3.5 bar (51 psi), the hydraulic oil filter warning light will illuminate. -
Page 70: Fuel
7 MAINTENANCE AND LUBRICATION FUEL ________________________________________________________________ Diesel fuel is flammable. Use caution when you add the fuel to the mower. Only use an approved container. The spout on the container must fit inside the fuel filler neck. Never use the containers that are not approved to keep or transfer fuel. -
Page 71: Fuel System
MAINTENANCE AND LUBRICATION 7 8.10 FUEL SYSTEM ________________________________________________________ Use Diesel fuel to the correct specification See the engine manufacturers manual for additional information. Fuel Filter Cartridge Replacement Stop the engine. Remove the cartridge (A). When you fit the new fuel filter canister apply a layer of Diesel fuel over the gasket. -
Page 72: Air Cleaner
7 MAINTENANCE AND LUBRICATION 8.11 AIR CLEANER ________________________________________________________ Check the service indicator as indicated in the Maintenance chart. If the red band becomes visible in the window, replace the filter elements. Do not remove the elements to inspect or clean. The removal of the air filter can allow dirt to enter into the engine. -
Page 73: Battery
MAINTENANCE AND LUBRICATION 7 8.12 BATTERY ____________________________________________________________ Before you service the battery, make sure the ignition switch is in the OFF position and the key is removed. CAUTION When you service the battery, use correctly insulated tools. Wear applicable eye protection and clothing. -
Page 74: Charging The Battery
7 MAINTENANCE AND LUBRICATION 8.13 CHARGING THE BATTERY _____________________________________________ WARNING The battery can release hydrogen gas that is explosive. Work in an area with good ventilation and shield from any type of ignition. When the battery charger is turned on, to prevent injury, stay away from the battery. A battery that is damaged can cause an explosion. -
Page 75: Engine Exhaust
MAINTENANCE AND LUBRICATION 7 8.14 ENGINE EXHAUST __________________________________________________________ WARNING The exhaust fumes contain carbon monoxide. The Carbon Monoxide in exhaust fumes can increase to dangerous levels if the exhaust is damaged or you operate in closed spaces. Inspect the complete- exhaust system every month and replace damaged components immediately. -
Page 76: Tyres
7 MAINTENANCE AND LUBRICATION 8.16 TYRES_______________________________________________________________ Check the tyre pressure as indicated in the Maintenance chart, while the tyres are cool. Use an accurate low- pressure tyre gauge. Keep the tyres inflated at the correct pressure and do a check each day for wear. (see section 8.1) CAUTION DO NOT try to put a tyre on the rim unless you have the training, tools and experience. -
Page 77: Blade Change
MAINTENANCE AND LUBRICATION 7 7.18 BLADE CHANGE Front Cutter Deck Raise the deck so it is just clear of the ground. This will allow the setting pin D to lift clear of the arm and be easier to remove. Remove the pins at position D on both sides of the machine which lock the deck in its working position. -
Page 78: Inspecting Blades
7 MAINTENANCE AND LUBRICATION 8.19 INSPECTING BLADES __________________________________________________ As indicated in the Maintenance chart or the cutting unit is removed from the mower. Inspect the condition of the blades. Replace any blade that has bends, grooves or cracks. CAUTION Be careful when you check the blades to prevent injury to the hands and fingers. WARNING Never try to correct or repair a damaged blade. -
Page 79: Care And Cleaning
MAINTENANCE AND LUBRICATION 7 8.21 CARE AND CLEANING_______________________________________________________ CAUTION To prevent fire, clean the grass clippings and dirt from the cutting units, drives, engine and exhaust components. Clean the mower and cutter decks after each use. To prevent damage to the engine, do not wash the mower with the engine in operation. -
Page 80: Mower Storage
7 MAINTENANCE AND LUBRICATION 8.22 MOWER STORAGE ____________________________________________________ General • Clean the mower and lubricate. Repair and paint damaged or open metal. • Inspect the mower, tighten all hardware, replace worn or damaged components. • Drain and fill the radiator as indicated in the Maintenance chart. •... -
Page 81: Lubrication Of Cutter Decks
MAINTENANCE AND LUBRICATION 7 8.23 LUBRICATION OF CUTTER DECKS ______________________________________ Wing Pivot Arm (A) Front Pivot Arm (B) Caster Wheel Mounting Pivot (C) en-81... -
Page 82: Problem Solving
PROBLEM SOLVING ENGINE PROBLEM DIAGNOSTICS The Engine is difficult to start The Engine stops Cause Action Cause Action Check the fuel tank and fuel filter. Check the fuel tank and fill with fuel. There is no Fuel The fuel is thick and does Remove any contamination from the Check the fuel system for air leaks. - Page 83 PROBLEM SOLVING 9 Engine Temperature above Safe Maximum. Cause Action Engine oil low. Check oil level. Fill to specified level. The fan belt is broken or Change the belt or adjust the belt has defects. tension. Coolant low. Fill to the specified level. The Anti-freeze solution Add clean water only or change to is too strong.
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Page 84: Quality Of Cut
10 QUALITY OF CUT 10.1 QUALITY OF CUT PROBLEM SOLVING __________________________________ Do a “test-cut” to measure the performance of the The following items must be checked to make sure of mower before you begin the repairs. an accurate “test cut.” Mowing (Ground) Speed An area must be available for “test cuts.”... -
Page 85: The Step Cut
QUALITY OF CUT 10 10.2 THE STEP CUT ________________________________________________________ “Step cutting” occurs when the grass is cut higher on one side. The cause is mechanical wear or incorrect setting of the roller or deck caster. TN0221 NOTE: The Arrow indicates direction of travel. Possible Cause Correction The HOC (height-of-cut) settings are different on the side of one... -
Page 86: Scalping
10 QUALITY OF CUT 10.3 SCALPING ___________________________________________________________ “Scalping” is a condition in which some areas are cut shorter than the set height of cut. This results in very short grass or brown areas. The cause is a low height-of-cut (HOC) setting, rough surface. TN0222 NOTE: The Arrow indicates direction of travel. -
Page 87: Stragglers
QUALITY OF CUT 10 10.4 STRAGGLERS _________________________________________________________ “Stragglers” are separated blades of not cut or incor- rectly cut grass. TN0223 NOTE: The Arrow indicates direction of travel. Possible Cause Correction The cutting blade is blunt Sharpen or replace the blade. Cutting at more than the recommended speed. -
Page 88: Streaks
10 QUALITY OF CUT 10.5 STREAKS ____________________________________________________________ A streak is a strip of longer grass in the cutting area. The cause is a damaged blade or you turn quickly when you mow. TN0224 NOTE: The Arrow indicates direction of travel. Possible Cause Correction Damaged blade. -
Page 89: Windrowing
QUALITY OF CUT 10 10.6 WINDROWING _________________________________________________________ “Windrowing” is a increase of cut grass in the corner of the cutting units or between the cutting units, that leaves lines in the direction of travel. NOTE: The Arrow indicates direction of travel. Probable Cause Remedy Grass is too tall. -
Page 90: Mismatched Cutter Decks
10 QUALITY OF CUT 10.7 MISMATCHED CUTTER DECKS __________________________________________ “Mismatched cutting units.” This problem is identi- fied by the pattern shown, that of different height of cut or the cut has a step appearance. When the cut- ting units are set at different heights or the motors turn at different speed, you will see this pattern. - Page 91 QUALITY OF CUT 10 NOTES en-91...
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Page 92: Fuses And Relays
10 FUSES AND RELAYS 10.1 FUSE AND RELAY/COMPONENT IDENTIFICATION_________________________ en-92... - Page 93 FUSES AND RELAYS 10 FUSES FUSE HOLDER 1 Fuse Rating Protected Circuits Battery Positive Distribution Box to Starter Relay 7.5A Key Switch to Fuel Pump Key Switch to Beacon And Horn 7.5A Key Switch to All Proximity Switches And Inclinometer Key Switch to Accessory Sockets FUSE HOLDER 2 Fuse...
- Page 94 10 FUSES AND RELAYS en-94...
- Page 95 FUSES AND RELAYS 10 RELAYS Relay Rating Circuits Ignition Relay Micro Start Relay Glow Plug Relay Micro Transport Lock Solenoids Relay Indicator Relay en-95...
- Page 96 10 FUSES AND RELAYS NOTES en-96...
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Page 97: Specifications 12
SPECIFICATIONS 12 12.1 ENGINE SPECIFICATION Model: V2403-M-DI-E3 (EU Stage IIIA, EPA Tier 4 Interim) Type: Vertical, Water Cooled, 4-cycle Diesel engine Number of Cylinders Bore and Stroke 87 mm x 102.4 mm (3.43 in. x 4.04 inch) Total Displacement 2.434 litres (148.53 cu.in.) Combustion Chamber Re-entrant type N.A.D.I. -
Page 98: Dimensions & Weights
12 SPECIFICATIONS 12.2 DIMENSIONS & WEIGHTS _______________________________________________ A Width Of Cut With 89 Cm (35 Inch) Wing Cutter Decks: 299.5 cm 118 In. A Width Of Cut With 101.6 Cm (40 Inch) Wing Cutter Decks: 328.4 cm 129 In. B Overall Width With 89 Cm (35 Inch) Wing Cutter Decks: 311.5 cm 122.6 In. - Page 99 SPECIFICATIONS 12 en-99...
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Page 100: Machine Specification
12 SPECIFICATIONS 12.3 MACHINE SPECIFICATION _____________________________________________ Frame construction: Heavy duty steel chassis with box section frame rails. Cutter Deck Drive: Seven individual hydraulic motors with self lubricating integral bearings. Transmission: Hydrostatic closed loop parallel cross series SureTrac system. Variable displacement piston pump. -
Page 101: Vibration Level
SPECIFICATIONS 12 12.4 VIBRATION__________________________________________________________ The machine was tested for hand and arm vibration levels. The operator was in the normal position to drive the vehicle, with two hands on the steering mechanism. The engine was in operation and the cutting device was in rotation. -
Page 102: Noise
12 SPECIFICATIONS 12.5 NOISE When the machine was tested for sound pressure (Operator Ear). The Machinery Safety Directive 2006/42/EC Exposure Of Workers To The Risks Arising From Physical Agents (Noise) Directive 2003/10/EC By compliance to: The Lawnmower Standard BS EN ISO 5395:2013 Sound Pressure Standard EN ISO 3746: 2010 Measured Sound Pressure 85 dB(A) ±... -
Page 103: Cutting Unit Specification
SPECIFICATIONS 12 12.7 CUTTER DECK SPECIFICATION ________________________________________ 152 cm (60 inch) 89 cm (35 inch) Deck 101.6 cm (40 inch) Deck Deck (Front) (Wing) (Wing) Bull nose profile, steel construction. Solid bumper rails, bolted assembly of all Construction impact and wearing parts. 533.4 mm 457.2 mm 533.4 mm... -
Page 104: Recommended Lubricants
12 SPECIFICATIONS 12.9 RECOMMENDED LUBRICANTS _________________________________________ Grease: Shell Darina R2 lithium grease or equivalent. 12.10 ACCESSORIES_______________________________________________________ Air Suspension Seat (MSG95) Kit Kit number LMAC592 TST Kit Kit number LMAC559 Lights and mirror Kit Kit number LMAC556 Armaturf Tyre Kit Kit number WL065 Bat (for clearing blockages) 4184540 Rotary Blade Balancer 425450 en-104... -
Page 105: Certificates Of Conformity
Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, England, IP3 9TT RMP493 RMP493C JMP493 JMP493C Ransomes MP493 Jacobsen MP493 Ride on Rotary Mower KQ000301 - KQ999999 NA000301 - NA999999 MQ000301 - MQ999999 PA000301 - PA999999 Kubota V2403-M-DI 35.1 kW @ 2700 RPM... - Page 106 12 SPECIFICATIONS 85 dB(A) ±0.86 Leq (2006/42/EC) EN ISO 5395-2013 (Garden Equipment Safety) EN ISO 14982:2009 (EMC) EN ISO 3744:2010 (Sound Power) EN ISO 3746:2010 (Sound Pressure) EN 1032:2003+A1:2008 (Vibration W/B) EN ISO 20643:2008 (Vibration H/A) EN 1033:1996(Vibration H/A) BS ISO 2631-1:1997 (Vibration W/B) EN ISO 21299 (ROPS) BS ISO 17101-1:2012 (Agricultural machinery.
- Page 107 SPECIFICATIONS 12 Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, England, IP3 9TT Product Code Serial Number Description 152 cm Front Deck (60 inch) 4298759 89 cm Wing Deck RH (35 inch) LMAC546 89 cm Wing Deck LH (35 inch) 101.6 cm Wing Deck RH (40 inch) LMAC547 101.6 cm Wing Deck LH (40 inch)
- Page 108 LMAC547 have been designed to be fitted A részlegesen megépített gépet tilos üzembe helyezni mindaddig, amíg a 2006/42/EK irányelv rendelkezéseivel összhangban a részlegesen megépített gépet be nem építik a végleges változatba, to the Ransomes and Jacobsen MP493 (RMP493, RMP493C, JMP493 and JMP493C).
- Page 109 SPECIFICATIONS 12 NOTES en-109...
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Page 110: Guarantee
13 GUARANTEE 13.1 GUARANTEE _________________________________________________________ WARRANTY Warranty is subject to specific terms and conditions, e.g. wearing parts, unapproved modifications, etc. are not included. For a full set of warranty conditions, contact your local dealer or distributor. SERVICE A network of authorised Sales and Service dealers has been established and these details are available from your supplier. - Page 112 Europe & Rest of The World Except North & South America Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, IP3 9TT English Company Registration No. 1070731 www.ransomesjacobsen.com North & South America Jacobsen, A Textron Company 11108 Quality Drive, Charlotte, NC 28273, USA www.Jacobsen.com...
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