Textron Jacobsen PB Series Safety, Operation And Maintenance Manual
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Textron Jacobsen PB Series Safety, Operation And Maintenance Manual

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Safety, Operation & Maintenance Manual
Jacobsen MP653, Kubota
Series: PB
Product code: JMP653C
WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this machine
must be trained in its proper use, warned of its dangers and must read the entire manual before attempting to set
up, operate, adjust or service the machine.
®
V2403-CR-TE4, 4WD with Cab
WARNING
A Textron Company
A Textron Company
GB
RJL 100 July 2015
United
Kingdom
25094G-GB (Rev.0)

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  • Page 1 A Textron Company A Textron Company Safety, Operation & Maintenance Manual ® Jacobsen MP653, Kubota V2403-CR-TE4, 4WD with Cab Series: PB Product code: JMP653C WARNING WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this machine must be trained in its proper use, warned of its dangers and must read the entire manual before attempting to set up, operate, adjust or service the machine.

  • Page 2: Table Of Contents

    1 CONTENTS SECTION ....................PAGE SECTION......................PAGE NTRODUCTION DJUSTMENT ....................3 ................54 MPORTANT ENERAL RECAUTIONS ................4 RODUCT DENTIFICATION ..............5 EIGHT DJUSTMENT ......6 UIDELINES ISPOSAL CRAP RODUCTS ) ..........55 EIGHT DJUSTMENT RONT ................6 URING ERVICE ) ...........56 EIGHT DJUSTMENT ECKS ................6 ERVICE ........57 ENERAL NSTRUCTIONS RAMMER...

  • Page 3: Mportant

    INTRODUCTION 2 IMPORTANT __________________________________________________________ The MP653 with Diesel engine is a self propelled rotary mower. With hydraulic systems to power the traction drive, the cutting unit lift and lower, the cutting unit drives and the steering. IMPORTANT: Do the maintenance indicated in this manual to make sure that the quality of cut is kept at a high level.

  • Page 4: Roduct Identification

    2 INTRODUCTION PRODUCT IDENTIFICATION ___________________________________________ Maximum front axle load in Kg (for all machines being driven West Road on the highway) Ransomes Europark Ipswich IP3 9TT Weight-Mass in Kg England Maximum rear axle load in Kg (for all machines being driven on the highway) Power Rating in Kw Date code...
  • Page 5 INTRODUCTION 2 Cabin Serial number plate MODEL N0. 50 048 0000 SERIAL NO. 50 048 / ######### APPROVED FOR THE MP SERIES OECD APPROVAL No. 4 / N950/14/16923 DIETEG GERÄTEBAU GMBH & C0.KG FUHRENKAMP 1 DIETEG D-29664 WALSRODE GERÄTEBAU GMBH & CO. KG Cabin Serial number plate Location The cab serial number plate (C) is located on the front face of the control panel facing forwards.

  • Page 6: Uring Service Life

    2 INTRODUCTION 2.3GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS _____________________ 2.3.1 DURING SERVICE LIFE _______________________________________________ All the used fluids and parts must be controlled as hazardous materials material. Recommended procedures must be followed for their safe removal. If a fluid leak occurs, contain the spill to make sure that the leak does not flow into the ground or drainage system. Follow the regulations in force to make sure that leaks are controlled.

  • Page 7: Manual

    INTRODUCTION 2 PARTS MANUAL ______________________________________________________ To meet the standard ISO14001, Ransomes Jacobsen Limited does not send a paper parts manual with every product. To refer to the parts list for this mower you have four options: Website – www.ransomesjacobsen.com. Select the “ONLINE PARTS LOOK-UP” tab. These pages will show the parts list and the line drawings you need to help with the identification of spare parts.
  • Page 8 2 INTRODUCTION NOTES en-8...
  • Page 9 SAFETY 3 3.1 HOW TO OPERATE SAFELY ___________________________________________________ WARNING EQUIPMENT OPERATED INCORRECTLY OR WITHOUT TRAINING CAN BE DANGEROUS. Know the location and correct operation of controls. Operators without experience must receive instruction from another person that knows the correct operation of the equipment before you operate the mower. Only use parts, accessories and attachments approved by Ransomes Jacobsen.

  • Page 10: Operation

    3 SAFETY 3.1.3 Operation Never operate the engine without enough ventilation or in an enclosed area. The carbon monoxide in the exhaust fumes can increase to dangerous levels. Never carry passengers. Keep other persons or animals away from the mower. Disengage all drives and engage the parking brake before you start the engine.

  • Page 11: Rops

    SAFETY 3 3.1.4 ROPS The ROPS is a safety device. Keep the ROPS in the vertical and locked position. Always use the seat belt when you operate the mower. Make sure the seat belt can be released quickly in an emergency. The ROPS should only be folded if absolutely necessary for storage or when working on flat ground under low obstructions.
  • Page 12 3 SAFETY Charge the battery in an area with good airflow. The battery can release hydrogen gas that is explosive. To prevent an explosion, keep any device that can cause sparks or flames away from the battery. Disconnect the battery charger from the power supply before you connect or disconnect the battery charger to the battery.
  • Page 13 SAFETY 3 3.1.8 Important Safety Notes This safety alert symbol is used to alert you to possible hazards. DANGER: Indicates a dangerous condition that WILL cause death or injury unless it is prevented. WARNING: Indicates a dangerous condition that CAN cause death or injury unless it is prevented. CAUTION: Indicates a dangerous condition that can cause injury and property damage unless it is prevented.
  • Page 14 3 SAFETY WARNING California Proposition 65 Engine Exhaust, Some Of Its Constituents, And Some Vehicle Components Contain Or Release Chemicals Known To The State Of California To Cause Cancer And Birth Defects Or Other Reproductive Harm. WARNING To Prevent Injury From The Hot Oil At High Pressure, Do Not Use Your Hands To Check For Oil Leaks. Make Sure That You Use Paper Or Cardboard.
  • Page 15 SAFETY 3 WARNING Vibration Exposure Limits Exposure limits are calculated as a combination of the vibration level (magnitude) of the tool and the Daily Exposure Time (Trigger Time). E.g. A product with 5m/s² vibration can be used up to 2 hours/day to reach the EAV and up to 8 hours/day to reach the ELV.

  • Page 16: Decals

    4 DECALS 4.1 SAFETY DECALS 4324674 4170640 4153197 17°+ 4334846 en-16...
  • Page 17 DECALS 4 009034920 Caution, Stay Away From Hot Surfaces. 009034880 Caution, Fan Blade, Do Not Open Or Remove The Safety Shields While The Engine Is In Operation. 009034900 Caution, Drive Belt, Do Not Remove The Safety Shields While The Engine Is In Operation.

  • Page 18: Nstruction Decals

    4 DECALS INSTRUCTION DECALS ______________________________________________ TOTAL EQUIVIS ZS 46 CLASSIFICATION CJ-4 1 - 2 1 - 2 25 mm 1.0 in 25 mm 1.0 in 31 mm 1.25 in A [1] A [1] 31 mm 1.25 in 38 mm 1.50 in B [1] 38 mm 1.50 in...
  • Page 19 DECALS 4 Description 009034770 Guaranteed Sound Power Level 4316826 Mow Selector 4316827 Transport Selector 4164861 Forward / Reverse Traction Pedal 4286422 Hydraulic Fluid 009039870 Jack & Hook Point 4164580 Lubrication Point 4316686 Engine Oil Classification 4306795 Height Of Cut - LH Wing deck 4314591 Height Of Cut - RH Wing deck 4306796...

  • Page 20: Perator Workstation

    5 CONTROLS OPERATOR WORKSTATION en-20...
  • Page 21 5 CONTROLS Starter Key Switch Throttle Control Lever Parking Brake Switch Unit Lock Switch Cutter Switch 4 WD Reverse Cruise Control DPF Switch Auxiliary Hydraulic System Kit Switch (Optional) Light Switch (Optional) Hazard Warning Switch Right Side Unit Lift and Lower Switch 5 .6 Centre Unit Lift and Lower Switch Left Side Unit Lift and Lower Switch...

  • Page 22: Arking Brakes

    5 CONTROLS CONTROL PANEL ___________________________________________________ 5.2.A STARTER KEY SWITCH Turn the starter key to the right to the 'start' position to start the engine. When the engine starts, release the key and allow to return automatically to the 'on' position to run.

  • Page 23: Utter Switch

    5 CONTROLS 5.2.E CUTTER SWITCH This switch engages mow speed and cutter rotation. To cut grass, push the front of the switch and move the joysticks forward to lower the decks. When engaged the yellow LED on the pod is illuminated. To stop the blade, push the rear of the rocker switch.
  • Page 24 5 CONTROLS 5.2.H DPF SWITCH With the switch in the center position (default) it allows automatic Active Regen. Operation of the mower is not changed during Active Regen. See 8.15 When the Regen Request light flashes, press and release the front part of the switch to start the Parked Regen cycle.

  • Page 25: Ndicator Lamps

    5 CONTROLS 5.2.M/N/P LIFT/LOWER SWITCH’S ____________________________________________ Right Hand Wing Cutter Deck Front Cutter Deck Left Hand Wing Cutter Deck To lower the cutting unit move the switch lever forward. To raise the cutting unit move the switch lever rearwards NOTE: If the cutter is engaged when the unit is lowered the green led will illuminate when the unit is below 400mm from the ground The yellow PTO LED will illuminate when the cutter switch in ON.

  • Page 26: Display

    5 CONTROLS 5.2.Y.1 VISUAL DISPLAY ________________________________________________ The visual display is activated when the ignition is turned on. 5.2.Y.2 STARTUP SCREEN ______________________________________________ When the ignition key is turned to the start position, this screen is shown. The hour meter will show total hours of engine operation. 5.2.Y.3 WARNING/SERVICE SCREEN _____________________________________ After the startup screen the warning screen is shown, the screen is visible for...

  • Page 27: Display Option

    5 CONTROLS 5.2.Y.6 THE ENGINE WILL NOT START ____________________________________ When the ignition key is turned to the start position this screen is shown. If any of the following flash. • The parking brake is not applied. • The cutter switch is not in the OFF position. •...

  • Page 28: Menu Select

    5 CONTROLS 5.2.Y.10 MAIN MENU SELECT_____________________________________________ Use the button below the to access the main menu. MODE 5.2.Y.11 CLOCK SELECT_________________________________________________  button accepts the option that has the  is moved with the up and down to select, date, service, settings or language.

  • Page 29: Select

    5 CONTROLS 5.2.Y.14 DATE FORMAT__________________________________________________ Press the Down button to select the date format (underlined). Press to change the option. Press the button up and down to move between US and EU. Press accepts the option. C l o c k S e t t i n g s D ate 01 / 01 / 2 010 Press the button to return to main menu.

  • Page 30: Ervice Menu - Time Until Service

    5 CONTROLS 5.2.Y.18 FAULT LOG DETAIL______________________________________________  Select the fault log to be accessed and accept to show the details. These details show the date and time of the fault. F a u l t l o g Press the button to return to previous menu.

  • Page 31: Anguage Menu

    5 CONTROLS 5.2.Y.21 LANGUAGE MENU ______________________________________________  Select the language and accept M a i n M e n u C l o c k Se r v ic e Se tti n g s L a n g u a g e 5.2.Y.22 LANGUAGE OPTION_____________________________________________ On the page for the language options, Press the button...
  • Page 32 5 CONTROLS 5.2.Y.25 WARNING SLOPE ANGLE 25° _____________________________________ If the slope angle reaches 25º the screen will display this warning indicating that at 25º the centre cutter deck will be lifted 4- 6 inches above the ground to improve the stability and all cutter decks will stop rotation.

  • Page 33: Arning Engine Fault

    5 CONTROLS 5.2.Y.28 WARNING ENGINE FAULT ________________________________________ When this screen is shown, there is an engine fault.Stop the engine as soon as possible and contact your local Ransomes Jacobsen Dealer When this fault occurs the machine go’s into limp-home mode. The number in the top right of the screen indicates the total number of faults recorded at a particular time.
  • Page 34 5 CONTROLS 5.2.Y.32 WARNING HYDRAULIC OIL-LEVEL LOW ____________________________ When this screen is shown, the hydraulic oil level is low. Fill with clean hydraulic oil at the earliest opportunity. The number in the top right of the screen indicates the total number of faults recorded at a particular time.
  • Page 35 5 CONTROLS 5.2.Y.36 WARNING MAXIMUM SLOPE ANGLE EXCEEDED_____________________ When this screen is shown, the maximum-slope angle has been exceeded. The number in the top right of the screen indicates the total number of faults recorded at a particular time. it will show the errors in a cycle. You need to acknowledge each fault. 0°...

  • Page 36: Raction Pedal

    5 CONTROLS 5 3. TRACTION PEDAL The traction pedal is found on the right side of the footplate. • Carefully press the top (A) of the foot pedal to reach the forward speed that you need. • To stop - Carefully return the foot pedal to the Neutral position. •...
  • Page 37 5 CONTROLS 5 7. SEAT RIGHT-SIDE ARMREST AND POD_________________________________ The right-side armrest of the seat carries the control pod. The Control Pod position is adjustable, as shown, to give a good position for the operation of the controls. Release the hand wheel (A). To lift or lower the armrest, use two hands.
  • Page 38 5 CONTROLS 5 8. PARKING BRAKE RELEASE VALVE ____________________________________ The Parking Brake Release Valve is situated under the foot plate, on the right hand side of chassis plate. The Parking Brake Release Valve is used to release the parking brake when the engine is not in operation The Parking brake is released with the handwheel (A) turn completely to the right side, after you release lock wheel (B).
  • Page 39 5 CONTROLS 5 11. CAB CONTROLS ____________________________________________________ Left Turn Signal Working Lights Switch (Optional) Beacon Switch Front Screen De-Mist Switch Rear Screen Wiper Switch (Optional) Front Screen Wash Switch Front Screen Wiper Switch Right Turn Signal Fan Control Air Conditioning Control Temperature Control Fuse Holder Fuse Holder...
  • Page 40 5 CONTROLS NOTES en-40...

  • Page 41: Inspection

    OPERATION 6 6.1 DAILY INSPECTION ____________________________________________________ CAUTION The Inspection Must Be Done Each day When The Engine Is Turned Off And All Fluids Are Cold. Lower The Cutter Equipment To The Ground, Engage the Parking Brake, Stop the Engine And Remove the Ignition Key.
  • Page 42 6 OPERATION OPERATOR PRESENCE AND SAFETY INTERLOCK SYSTEM _________________ The Operator Presence And Safety Interlock System will not allow the engine to start unless the operator is sitting in the seat, the parking brake is engaged and the cutter switch is disengaged. The system stops the engine if the operator leaves the seat with the cutters engaged.
  • Page 43 OPERATION 6 PROCEDURE FOR OPERATION__________________________________________ You must not start the engine without the operator in the seat on the tractor. CAUTION To Prevent Injury, Always Wear The Safety Glasses, Leather Work Shoes Or Boots, A Hard Hat And Ear Protection. Do not operate the tractor and attachments with loose or damaged components.
  • Page 44 6 OPERATION TO FIT THE CUTTER DECKS TO THE MACHINE ____________________________ NOTE For height of cut adjustments see section 7.2 and 7.3 Front Deck Mounting Make sure the hydraulic hoses are plugged. Start the engine and lower the lift arms (A), stop the engine and remove the ignition key.
  • Page 45 OPERATION 6 Wing Deck Anti Mohawk Chain Assembly Make sure the hydraulic hoses are plugged. Start the engine and raise the lift arms, stop the engine and remove the ignition key. Fit Anti Mohawk chain item 3 shackle end to Anti Mohawk Adjustable Plate item 4. Use hole marked X as datum, make sure the plate is in the orientation shown.
  • Page 46 6 OPERATION Wing Deck Height Of Cut Assembly VIEW ‘B’ Make sure the hydraulic hoses are plugged. Start the engine and lower the lift arms (A), stop the engine and remove the ignition key. Move the deck into position and move the ball joints over bolts in bridge (B). Fasten with M16 Nuts. Set the 2 outer caster wheels (B) to the lowest height of cut (use decals on the decks).
  • Page 47 OPERATION 6 Tighten the first link of Height of Cut Chain item 5, using Bolt item 7, Spacer item 2 and Nut item 9. Repeat procedure for other wing deck. Hydraulic Hoses Assemble the hydraulic hoses to the deck motors. Tighten the hoses finger tight, then use a spanner to tighten a further 1/2 to 3/4 of a flat (approximately).

  • Page 48: Ngine

    6 OPERATION HOW TO DRIVE _______________________________________________________ • Set the throttle to maximum engine speed. • Release the parking brake before you move in a forward or reverse direction. • Forward - Carefully press the top of the Traction pedal to engage forward drive. •...
  • Page 49 OPERATION 6 6.10 TO REMOVE A BLOCKAGE FROM CUTTING UNITS_________________________ Stop and lift the cutter decks before you move the machine to level ground. Turn off the engine and remove the ignition key. If the front cutter deck has become blocked, you will need to tilt front cutter deck refer to section 8.19 Wear the personal protective equipment that is applicable for this work, for example eye protection, gloves and correct footwear.
  • Page 50 6 OPERATION 6.11 TRANSPORTING ON A TRAILER _________________________________________ The machine is fitted with tie-down loops front and rear. Always tie down the machine securely to the trailer. Always follow any recommendations for maximum trailer weights given in your towing vehicles handbook. IMPORTANT Use the chart in the specification section 12.2 to calculate the total weight of your machine configuration.
  • Page 51 OPERATION 6 6.13 MOWING ON SLOPES The mower is designed for good traction and stability in normal conditions for operation. On wet grass slopes use caution, as wet grass decreases traction and steering control. A° Maximum WARNING A = Maximum Allowed Slope To decrease the possible cause of overturning.
  • Page 52 6 OPERATION WARNING When The Machine Is Being Used, Whether Cutting Grass Or Not, On Slopes, The Rops Frame Must Be Deployed And The Seat Belt Used. This Rationale Is Based On The Fact That A Seat Belt Must Be Worn With A Rops To Comply With The Machinery Directive 2006/ 42/EC Sections 3.2.2, Seating &...
  • Page 53 OPERATION 6 SLOPE CALCULATION CHART Use Either of these columns but not both The result of what you are measuring Height ‘C’ in inches Height ‘C’ in millime- Slope Angle ‘D’ Slope Angle ‘D’ measured with a 1 yard ters measured with a 1 measured in measured in horizontal edge ‘A’...
  • Page 54 7 ADJUSTMENTS 7.1 GENERAL PRECAUTIONS ______________________________________________ WARNING Before you clean, adjust or repair this equipment, push cutter switch to the OFF position, lower front and rear cutting units to the ground, turn on the parking brake switch, stop the engine and remove the key. Make sure the mower is parked on a solid and level surface.
  • Page 55 ADJUSTMENTS 7 HEIGHT OF CUT ADJUSTMENT ________________________________________ The cutting height is determined by the position of the blades in relation to the caster wheels. Changes to this height are made at all points and can be made in any order. Make adjustment selections for each deck from the height of cut chart for that deck included in this section.

  • Page 56: Height Of

    7 ADJUSTMENTS HEIGHT OF CUT ADJUSTMENT (WING DECKS) ___________________________ Raise the deck to cross cut position. Remove the quick pin (A) from the top of the caster wheel pivot spindle Remove the caster wheel from caster support (B). Select either Position 1 or Position 2 for wheel mounting bracket (C). To change, remove (4) mounting bolts (D), move to the alternate location and bolt in place.
  • Page 57 ADJUSTMENTS 7 GENERAL INSTRUCTIONS FOR GRAMMER SEATS _______________________ • The operating instructions should be read in full before use. • The operating instructions should be kept in the vehicle and always be at hand. • The driver seat may only be fitted, serviced and repaired by specialist personnel, in accordance with national regulations and the vehicle manufacturer's fitting instructions.
  • Page 58 7 ADJUSTMENTS SEAT (GRAMMER MSG85) ____________________________________________ To get a good seat position to operate the machine you need to adjust the leg reach, the backrest angle and the operator weight. A. FRONT AND REAR ADJUSTMENT To Adjust: The adjusting lever (A) is on the left side of the seat. Lift the lever and the seat can move backward and forward. When the seat is in the correct position, release the lever to put the seat into one of the preset positions.

  • Page 59: Air Suspension

    ADJUSTMENTS 7 AIR SUSPENSION SEAT (GRAMMER MSG95 -721) ________________________ 7.6.1 WEIGHT ADJUSTMENT _______________________________________________ The seat should be adjusted for the driver's weight with the driver sitting on the seat. The adjustment is made by pulling out or pushing in the actuator lever (1) until the green marking is visible in the weight-and-height indicator (2).
  • Page 60 7 ADJUSTMENTS 7.6.5 ARMRESTS ADJUSTMENT (OPTION) ___________________________________ The inclination of the armrests can be modified by turning the adjustment knob (arrow). 7.6.6 ARMREST (OPTION) ________________________________________________ The armrests can be folded up if required and the height individually adjusted. To adjust the armrests for height, seperate the round cap (see arrow) from the cover, loosen the hexagon nut (size 13mm) and adjust the armrest to the desired position and tighten the nut again.
  • Page 61 ADJUSTMENTS 7 7.6.9 BACKREST ADJUSTMENT (OPTION)____________________________________ The backrest is adjusted using the locking lever (arrow). • The locking lever must latch into the desired position. It should not be possible to move the backrest into another position when it is locked. 7.6.10 FORE / AFT ISOLATOR (OPTION) _______________________________________ Under certain driving conditions (for example with a trailer attached), it is useful to activate the fore/aft isolator.

  • Page 62: 7.6.14 Maintenance

    7 ADJUSTMENTS 7.6.13 ABSORBER (OPTION) ________________________________________________ The absorber setting of the seat can be varied to suit the on and off-road driv- ing conditions. The cushioning effect can be individually adjusted for this pur- pose. Turn the lever to the desired position and release soft hard 7.6.14 MAINTENANCE ______________________________________________________...
  • Page 63 ADJUSTMENTS 7 NOTES en-63...

  • Page 64: Fuel

    8 MAINTENANCE AND LUBRICATION MAINTENANCE AND LUBRICATION CHARTS ______________________________ MACHINE SERVICE INTERVAL CHART Interval Item Section  First 50 hours Change the Hydraulic Charge Filter Element  Each day Check Safety Interlock System 10 hours  Check the Hydraulic Fluid Level ...
  • Page 65 MAINTENANCE AND LUBRICATION 8 en-65...
  • Page 66 8 MAINTENANCE AND LUBRICATION ENGINE SERVICE INTERVAL CHART Interval Item Section  Daily Check Engine Oil Level. 10 hours  Check Fuel Level.  Check Coolant Level.  Check Fan Belt Tension.  Check Fuel Pipes and Clamps. Every 50 hours ...
  • Page 67 MAINTENANCE AND LUBRICATION 8 Interval Item Section  Replace Oil Separator Related Rubber Piping.  Replace DPF Related Rubber Piping.  Replace Intake Air Line and Suction Air Pressure takeout Rubber Piping.  Replace Boost Sensor Pressure Rubber Piping.  Replace EGR Cooler Rubber Piping.
  • Page 68 8 MAINTENANCE AND LUBRICATION GENERAL PRECAUTIONS ___________________________________________________ WARNING Before you clean, adjust or repair this equipment, push PTO switch to the OFF position, lower front and wing cutter Decks to the ground, turn on the parking brake switch, stop the engine and remove the key.
  • Page 69 MAINTENANCE AND LUBRICATION 8 ENGINE LUBRICATION _________________________________________________ Check Engine Oil Level Check the engine oil level before you start or at least five minutes after you stop the engine. Park the machine on level ground, remove the dipstick (A), clean with a cloth and replace in position.
  • Page 70 8 MAINTENANCE AND LUBRICATION 8.5 ENGINE COOLANT ______________________________________________________ WARNING To prevent injury from the hot-engine coolant or steam, never remove the radiator cap with the engine in operation. Stop the engine and wait until the radiator is cool. When radiator is cool, use caution to remove the radiator cap.
  • Page 71 MAINTENANCE AND LUBRICATION 8 Check The Engine Coolant Level The level of coolant in a cold expansion tank must be between the indicators. If you need to fill the tank, remove the plastic cap and fill with the correct anti-freeze mixture (see section 8.1). Replace the plastic cap.
  • Page 72 8 MAINTENANCE AND LUBRICATION HYDRAULIC SYSTEM __________________________________________________ To fill the hydraulic tank with hydraulic oil. Remove the filler cap (A) Using a 25 micron filter fill the tank with the correct hydraulic oil to the correct level. Replace the hydraulic tank cap (A) CAUTION The Hydraulic Oil Can Damage Your Skin.

  • Page 73: Fuel System

    MAINTENANCE AND LUBRICATION 8 FUEL SYSTEM ________________________________________________________ Use Diesel to B.S. EN590 or ASTM D975 (Ultra Low Sulfur) Water Separator If the water is not removed from the fuel, damage to the fuel-injection system can occur. At a service interval, drain the water from the water separator. Stop the engine.

  • Page 74: Air Cleaner

    8 MAINTENANCE AND LUBRICATION AIR CLEANER ________________________________________________________ Check the service indicator each day. If the red band become visible in the window, replace the filter elements. Do not remove the elements to inspect or clean. Removal of the filter that is not necessary increases the risk of dust and other particles to enter the engine.
  • Page 75 MAINTENANCE AND LUBRICATION 8 8.10 BATTERY ____________________________________________________________ Before you service the battery, make sure the ignition switch is in the OFF position and the key is removed. CAUTION When you service the battery, always use the tools with insulation, wear protective glasses and protective clothing.
  • Page 76 8 MAINTENANCE AND LUBRICATION 8.11 CHARGE THE BATTERY _____________________________________________________ WARNING Charge the battery in an area with good airflow. The battery can release hydrogen gas that is explosive. To prevent an explosion, keep any device that can cause sparks or flames away from the battery.
  • Page 77 MAINTENANCE AND LUBRICATION 8 8.13 DIESEL PARTICULATE FILTER __________________________________________ During the operation of the mower, the level of particle material will increase in the Diesel Particulate Filter (DPF) system. The periodic Regen of the DPF system is needed to remove particle material. During an Active or Parked Regen, the engine will use more fuel.
  • Page 78 8 MAINTENANCE AND LUBRICATION 8.14 HYDRAULIC HOSES _________________________________________________________ WARNING To prevent injury from the hot, high pressure oil, never use your hands to check for oil leaks. Use the paper or cardboard to find leaks. The hydraulic fluid pressure can have enough force to enter your skin. If hydraulic fluid has entered your skin, a doctor must remove the hydraulic fluid surgically within a few hours or gangrene can occur.
  • Page 79 MAINTENANCE AND LUBRICATION 8 8.15 TYRES ______________________________________________________________ Keep the tyres correctly inflated to increase tyre life. Inspect the tread wear. Check the tyre pressure each day, while the tyres are cool. Use an accurate low-pressure tyre gauge. Keep tyres inflated at the correct pressure (see section 8.1) CAUTION DO NOT try to put a tyre on a rim unless you have the correct training, tools and experience.
  • Page 80 8 MAINTENANCE AND LUBRICATION 8.17 BLADE CHANGE ______________________________________________________ Front Cutter Deck Raise the deck so it is just off the ground. This will allow the setting pin D to lift clear of the arm and be easier to remove. Remove the pins at position D on both sides of the machine which lock the deck in its working position.
  • Page 81 MAINTENANCE AND LUBRICATION 8 8.18 INSPECTING BLADES _________________________________________________ Inspected the blade in accordance with the maintenance chart or when the cutting unit is removed from the mower, carefully inspect the blades to make sure the blades are in good condition. Replace any blade that has bends, grooves or cracks.
  • Page 82 8 MAINTENANCE AND LUBRICATION 8.20 CARE AND CLEANING _________________________________________________ Clean the mower and cutting units after each use. To prevent damage to the engine, do not wash the mower with the engine in operation. When possible, clean the mower with compressed air. NOTICE Do not wash any part of the mower that is hot.

  • Page 83: Battery

    MAINTENANCE AND LUBRICATION 8 8.21 MOWER STORAGE ____________________________________________________ General • Clean the mower and lubricate. Repair and paint damaged or open metal. • Inspect the mower, tighten all hardware, replace worn or damaged components. • Drain and fill the radiator. •...
  • Page 84 8 MAINTENANCE AND LUBRICATION 8.22 LUBRICATION OF CUTTING UNIT ________________________________________ Wing Pivot Arm (A) Front Pivot Arm (B) Caster Wheel Mounting Pivot (C) en-84...
  • Page 85 MAINTENANCE AND LUBRICATION 8 NOTES en-85...
  • Page 86 PROBLEM SOLVING ENGINE PROBLEM DIAGNOSTICS The Engine is difficult to start The Engine stops Cause Action Cause Action Check the fuel tank and fuel filter. Check the fuel tank and fill with fuel. There is no Fuel The fuel is thick and does Remove any contamination from the Check the fuel system for air leaks.
  • Page 87 PROBLEM SOLVING 9 Engine Temperature above Safe Maximum. Cause Action Engine oil low. Check oil level. Fill to specified level. The fan belt is broken or Change the belt or adjust the belt has defects. tension. Coolant low. Fill to the specified level. The Anti-freeze solution Add clean water only or change to is too strong.

  • Page 88: Quality Of

    10 QUALITY OF CUT 10.1 QUALITY OF CUT PROBLEM SOLVING __________________________________ Do a “test-cut” to measure the performance of the The following items must be checked to make sure of mower before you begin the repairs. an accurate “test cut.” Mowing (Ground) Speed An area must be available for “test cuts.”...

  • Page 89: The Stepc

    QUALITY OF CUT 10 10.2 THE STEP CUT ________________________________________________________ “Step cutting” occurs when the grass is cut higher on one side. The cause is mechanical wear or incorrect setting of the roller or deck caster. TN0221 NOTE: The Arrow indicates direction of travel. Possible Cause Correction The HOC (height-of-cut) settings are different on the side of one...
  • Page 90 10 QUALITY OF CUT 10.3 SCALPING ___________________________________________________________ “Scalping” is a condition in which some areas are cut shorter than the set height of cut. This results in very short grass or brown areas. The cause is a low height-of-cut (HOC) setting, rough surface. TN0222 NOTE: The Arrow indicates direction of travel.
  • Page 91 QUALITY OF CUT 10 10.4 STRAGGLERS _________________________________________________________ “Stragglers” are separated blades of not cut or incor- rectly cut grass. TN0223 NOTE: The Arrow indicates direction of travel. Possible Cause Correction The cutting blade is blunt Sharpen or replace the blade. Cutting at more than the recommended speed.
  • Page 92 10 QUALITY OF CUT 10.5 STREAKS ____________________________________________________________ A streak is a strip of longer grass in the cutting area. The cause is a damaged blade or you turn quickly when you mow. TN0224 NOTE: The Arrow indicates direction of travel. Possible Cause Correction Damaged blade.

  • Page 93: 10.6 Windrowing

    QUALITY OF CUT 10 10.6 WINDROWING _________________________________________________________ “Windrowing” is a increase of cut grass in the corner of the cutting units or between the cutting units, that leaves lines in the direction of travel. NOTE: The Arrow indicates direction of travel. Probable Cause Remedy Grass is too tall.
  • Page 94 10 QUALITY OF CUT 10.7 MISMATCHED CUTTER DECKS __________________________________________ “Mismatched cutting units.” This problem is identi - fied by the pattern shown, that of different height of cut or the cut has a step appearance. When the cut - ting units are set at different heights or the motors turn at different speed, you will see this pattern.
  • Page 95 QUALITY OF CUT 10 NOTES en-95...

  • Page 96: Fuse Andr

    11 FUSES, RELAYS AND CONTROLLER 11.1 FUSE AND RELAY/COMPONENT IDENTIFICATION _________________________ en-96...

  • Page 97: Seat

    FUSES, RELAYS AND CONTROLLER 11 FUSES FUSE HOLDER 1 Fuse Rating Protected Circuits 7.5A EM Positive to Fuel Pump Key Switch to Beacon And Horn 7.5A Key Switch to Proximity Switches and Pressure Switches Key Switch to Accessory Sockets FUSE HOLDER 2 Fuse Rating Protected Circuits...
  • Page 98 11 FUSES, RELAYS AND CONTROLLER en-98...
  • Page 99 FUSES, RELAYS AND CONTROLLER 11 FUSE HOLDER 4 Fuse Rating Protected Circuits Battery Positive Distribution Box to Machine Control Unit Positive Splice A Battery Positive Distribution Box to Machine Control Unit Positive Splice B Battery Positive Distribution Box to Engine Master Relay Splice to Start Circuit Signal I/P from M Positive Splice to O/P to Engine Control Unit 7.5A...
  • Page 100 11 FUSES, RELAYS AND CONTROLLER NOTES en-100...
  • Page 101 SPECIFICATIONS 12 12.1 ENGINE SPECIFICATION ______________________________________________ Model: V2403-CR-TE4 Type: Vertical, water-cooled, 4-cycle diesel engine Number of Cylinders Bore and Stroke 87mm x 102.4mm (3.43 in. x 4.04 in.) Total Displacement 2.434 litres (148.53 cu.in.) Combustion Type Direct Injection SAE Net Intermittent kW / rpm 48.6 kW @ 2700 rpm H.P.
  • Page 102 12 SPECIFICATIONS 12.2 DIMENSIONS & WEIGHTS _____________________________________________ A Width Of Cut With 89 cm (35 inch) Wing Cutter Decks: 299.5 cm 118 in. A Width Of Cut With 101.6 cm (40 inch) Wing Cutter Decks: 328.4 cm 129.3 in. A Width Of Cut With 112 cm (44 inch) Wing Cutter Decks: 347.9 cm 137 in.
  • Page 103 SPECIFICATIONS 12 en-103...
  • Page 104 12 SPECIFICATIONS 12.3 MACHINE SPECIFICATION _____________________________________________ Frame construction: Heavy duty steel chassis with formed steel frame rails. Cutter Deck Drive: Seven individual hydraulic motors with self lubricating integral bearings. Transmission: Hydrostatic closed loop parallel cross series SureTrac system. Variable displacement piston pump.
  • Page 105 SPECIFICATIONS 12 12.4 VIBRATION __________________________________________________________ The machine was tested for hand and arm vibration levels. The operator was in the normal position to drive the vehicle, with two hands on the steering mechanism. The engine was in operation and the cutting device was in rotation.
  • Page 106 12 SPECIFICATIONS 12.5 NOISE _____________________________________________________________ When the machine was tested for sound pressure (Operator Ear). The Machinery Safety Directive 2006/42/EC Exposure Of Workers To The Risks Arising From Physical Agents (Noise) Directive 2003/10/EC By compliance to: The Lawnmower Standard BS EN ISO 5395:2013 Sound Pressure Standard EN ISO 3746: 2010 Measured Sound Pressure 81 dB(A) ±...

  • Page 107: Blades

    SPECIFICATIONS 12 12.7 CUTTER DECK SPECIFICATION ________________________________________ 152 cm (60 inch) 89 cm (35 inch) Deck 101.6 cm (40 inch) 111.8 cm (44 inch) Deck (Front) (Wing) Deck (Wing) Deck (Wing) Bull nose profile, steel construction. Solid bumper rails, bolted assembly of all impact and Construction wearing parts.

  • Page 108: Lubricants

    12 SPECIFICATIONS 12.9 RECOMMENDED LUBRICANTS _________________________________________ Grease: For rear axle: K NATE (RJL No. 4213860), or equivalent to MIL-G-23549C, MIL-G-2345C, DIN 51 825, DIN 51 818 All other applications: Shell Darina R2 lithium based grease or equivalent. 12.10 ACCESSORIES_______________________________________________________ Air Suspension Seat (MSG95) Kit Kit number LMAC592 TST Kit Kit number LMAC559...
  • Page 109 SPECIFICATIONS 12 12.11 CERTIFICATES OF CONFORMITY _______________________________________ DECLARATION OF CONFORMITY OVERENSSTEMMELSESERKLÆRING VAATIMUSTENMUKAISUUSVAKUUTUS ATITIKTIES DEKLARACIJA CONFORMIDADE CONFORMIDAD Business name and full address of the manufacturer Obchodní jméno a plná adresa výrobce Valmistajan toiminimi ja täydellinen osoite Ransomes Jacobsen Limited adrese West Road, Ransomes Europark, endereço completo do fabricante Ipswich, England, IP3 9TT proizvajalca...
  • Page 110 12 SPECIFICATIONS Operator Ear Noise Level Hladina hluku v oblasti uší operátora Geluidsniveau oor bestuurder Melutaso käyttäjän korvan kohdalla Schallpegel am Bedienerohr Cab 81 dB(A) ±0.33 Leq (2006/42/EC) ROPS 89 dB(A) ±0.33 Leq (2006/42/EC) Livell tal- Nível sonoro nos ouvidos do operador Hladina hluku pôsobiaca na sluch operátora Nivel sonoro en el oído del operador Harmonised standards used...
  • Page 111 SPECIFICATIONS 12 Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, England, IP3 9TT Product Code Serial Number Description 4298759 152 cm Front Deck (60 inch) 89 cm Wing Deck RH (35 inch) LMAC546 89 cm Wing Deck LH (35 inch) 101.6 cm Wing Deck RH (40 inch) LMAC547 101.6 cm Wing Deck LH (40 inch)
  • Page 112 12 SPECIFICATIONS Partly completed machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the provisions of Directive 2006/42/EC. Delvist fremstillede maskiner må ikke indsættes i driften, før den endelige maskine, som den skal inkorporeres i, er blevet erklæret I overensstemmelse med bestemmelserne i Direktiv 2006/42/EF. Gedeeltelijk voltooide machinerie mag niet in dienst worden genomen, totdat er voor de definitieve machinerie, waarvan gedeeltelijk voltooide machinerie onderdeel uitmaakt, een conformiteitsverklaring is ontvangen onder de voorwaarden van Richtlijn 2006/42/EG.
  • Page 113 SPECIFICATIONS 12 NOTES en-113...
  • Page 114 13 GUARANTEE 13.1 GUARANTEE _________________________________________________________ WARRANTY Warranty is subject to specific terms and conditions, e.g. wearing parts, unapproved modifications, etc. are not included. For a full set of warranty conditions, contact your local dealer or distributor. SERVICE A network of authorised Sales and Service dealers has been established and these details are available from your supplier.
  • Page 116 Europe & Rest of The World Except North & South America Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, IP3 9TT English Company Registration No. 1070731 www.ransomesjacobsen.com North & South America Jacobsen, A Textron Company 11108 Quality Drive, Charlotte, NC 28273, USA www.Jacobsen.com...

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Jacobsen mp653Kubota v2403-cr-te4Jmp653c

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