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Gage Bilt GB703SR-8 Instructions Manual

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ORIGINAL INSTRUCTIONS
GB703SR-8
INSTALLATION TOOL
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR A DISTRIBUTOR NEAR YOU.
GAGE BILT
44766 Centre Court, Clinton Twp., MI. 48038 USA
Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505
MADE in USA
solutions1@gagebilt.com / www.gagebilt.com

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  • Page 1 ORIGINAL INSTRUCTIONS GB703SR-8 INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court, Clinton Twp., MI. 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 MADE in USA solutions1@gagebilt.com / www.gagebilt.com...

  • Page 2: Table Of Contents

    Troubleshooting ..................................13 Overhaul ....................................14-16 Parts Lists .................................... 17-18 DEXRON® III Oil Safety Data (SDS) ............................19 Nose Assembly Selection Chart / Accessories ........................ 20-24 REV 2/23 GB703SR-8 INSTALLATION TOOL PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 3: Eu Conformity And Warranty

    GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct., Clinton Twp., Michigan U.S.A. +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN ISO 12100:2010 EN ISO 13849-2:2012...

  • Page 4: Description And Technical Specifications

    The GB703SR-8 split handle installation tool operates on 90 to 100 psi (6.2 - 6.9 bar) of air pressure, with 90 psi (6.2 bar) providing maximum efficiency. At 90 psi (6.2 bar) of air pressure, the GB703SR-8 does not exceed 81.5 dB(A) and consumes .30 SCF/cycle (8.50 L/cycle).

  • Page 5: Description Of Functions

    Head Cylinder Assembly Hanger Pintail Deflector Bleed Screw Lever Assembly Hydraulic “PULL” Actuator Air “RETURN” Bleed Screw Handle Assembly Air Inlet Image may not reflect actual tool REV 2/23 GB703SR-8 INSTALLATION TOOL PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 6: Warnings

    4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool. REV 2/23 GB703SR-8 INSTALLATION TOOL PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 7: Principle Of Operation

    Air Piston moves up Air Piston moves down Air exhaust Air exhaust Pressurized Oil Unpressurized Oil Pressurized Air Unpressurized Air Images may not reflect actual tool REV 2/23 GB703SR-8 INSTALLATION TOOL PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 8: How To Set-Up The Gb703Sr-8

    6. Connect air supply. NOSE ASSEMBLY HEAD CYLINDER DEFLECTOR FASTENER WORK ACTUATOR AIR INLET RED SHIPPING PLUG USER QUICK DISCONNECT FITTING AIR HOSE Image may not reflect actual tool REV 2/23 GB703SR-8 INSTALLATION TOOL PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 9: How To Use The Gb703Sr-8

    Press actuator to start cycle. Release actuator as soon as fastener breaks. Repeat steps 1 - 4. Images may not reflect actual tool or fastener REV 2/23 GB703SR-8 INSTALLATION TOOL PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 10: Maintenance

    WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants must be avoided.

  • Page 11: Filling

    Oil Passage hole Hole marked #4 on Manifold-Head Assembly (744306) facing upward. O’ring (S832) ***Keep air hole free from oil*** Images may not reflect actual tool. REV 2/23 GB703SR-8 INSTALLATION TOOL PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 12: Bleeding

    Subtract dim “B” from dim “A”. If stroke is not consistent within 1/64" (.396 mm) repeat bleeding procedure until stroke met. For your consideration, Gage Bilt offers a depth gage (Pt.# A-1935) to help simplify and more accurately check your tool stroke.

  • Page 13: Troubleshooting

    Replace worn or broken parts. Clean the surface the jaws ride on. b) Stems lodged side by side in the follower. Disassemble, remove stems, and reassemble. c) Incorrect follower. REV 2/23 GB703SR-8 INSTALLATION TOOL PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 14: Overhaul

    Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of Lubriplate® (Gage Bilt part no. 402723) or other lubricant is recommended during reassembly to prevent tearing or distorting of o'rings.
  • Page 15 Insert and turn 5/8” open end box wrench / adjustable wrench and snug tight approximately 1/4 - 1/2 turn. Re-attach the lever assembly (724017) with pin. REV 2/23 GB703SR-8 INSTALLATION TOOL PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 16 Valve spring installation tool assembly (744251) will facilitate the proper installation of the spring (744144). Valve sleeve (743144) can be pulled out using valve sleeve removal tool assembly (744152). REV 2/23 GB703SR-8 INSTALLATION TOOL PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 17: Parts Lists

    PARTS LIST REV 2/23 GB703SR-8 INSTALLATION TOOL PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 18 PARTS LIST REV 2/23 GB703SR-8 INSTALLATION TOOL PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 19: Dexron® Iii Oil Safety Data (Sds)

    Use material for its intended purpose or recycle if possible. Oil collection services are available for used oil recycling or disposal. Place contaminated materials in containers and dispose of in a manner consistent with applicable regulations. REV 2/23 GB703SR-8 INSTALLATION TOOL PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 20: Nose Assembly Selection Chart / Accessories

    GB703SR-8 ACCESSORIES Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) *Apply Vibra-tite® part # 405125 to all threads and allow it to set 20 minutes prior to assembly.
  • Page 21 Pintail Deflector Vacuum SHAV SRAV Bottle Vacuum SHAVT SRAVT Tube Images may not reflect actual tools Tools with hose kits available to 26 ft (7.92 m) REV 2/23 GB703SR-8 INSTALLATION TOOL PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 22 Pull load - 2,200 (9.8 kN) Pull load - 2,200 (9.8 kN) GB703SR-8 ACCESSORIES Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) Tool Stroke Depth Gage Catcher Bag-Stem...
  • Page 23 This page intentionally left blank REV 2/23 GB703SR-8 INSTALLATION TOOL PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 24 Riveter Kits Available (Sold Separately) Gage Bilt offers a wide selection of standard and custom kits tailored to your needs. Contact us for more information. Approved Split Riveter Tool Backpacks For 5ft hose Split System Tools. (Sold Separately) DEXRON® IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION. LUBRIPLATE® IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING. LOCTITE® IS A REGISTERED TRADEMARK OF HENKEL CORPORATION.

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