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FUSION
FUSION SERVICE REFRIGERATED MID-VOLUME DELI MERCHANDISERS > FLAT ANGLED FRONT GLASS
> CURVED FRONT GLASS > VERTICAL FRONT GLASS > REAR LIFT FRONT GLASS > REMOTE & SELF-CONT.
> FULL AND OPEN END PANELS > REFRIGERATED-TO-DRY SWITCH AT CASE REAR (OPTIONAL)
Model GMDSES8R / End Panel Removed /
Optional Case-To-Case Glass / Front &
Rear Shelves / Variety of Product Steps
GMDSV4R / Front Vertical Glass
(Top-Hinge) /Rear Sliding Doors /
Optional Scale Stand
Model GMDSES6R / End Panel
Removed / Front & Rear Shelves /
Variety of Product Steps
Note: See Next Page For
Various Models That
This Operating Manual
Is Applicable To.
USER MANUALS\5-9410_FUSION_USER MANUAL_GMDS_GMDSES_GMDSNA_GMDSV_REF_SVC_DELI_CASE
CAREFULLY FOLLOW THESE INSTRUCTIONS
With Rear Sliding Doors
Model GMDS10R.5773F / Open Rear Section /
Curved Front Panel / Flip-Up Ledges / Scale Stand
Model GMDSX4R.5773J /
Rear Hinged Door /
Curved Front Panel
Structural Concepts Corp. ∙ 888 E. Porter Rd ∙ Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 ∙ www.structuralconcepts.com
USER
MANUAL
Model GMDS6R
GMDS6R.5773D No Rear Sliding
GMDSNA4R.5773M
45° Inside Wedge
SCC P/N
5-9410
Model GMDSVX9R.6694
Radius Corner / Curved Front /
4 Swinging Front Doors
Doors / Rear Flip-Up Ledge
Model GMDSX4R
GMDS10R.7673 / Curved Front
Glass / Rear Sliding Doors /
Optional Rear Ledge /
Rear Storage Bins
REV AA DATE: 10/28/2022
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Table of Contents
Troubleshooting
Related Manuals for Structural Concepts GMDSES8R
Summary of Contents for Structural Concepts GMDSES8R
- Page 1 Glass / Rear Sliding Doors / This Operating Manual Optional Rear Ledge / Is Applicable To. Rear Storage Bins Structural Concepts Corp. ∙ 888 E. Porter Rd ∙ Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 ∙ www.structuralconcepts.com REV AA DATE: 10/28/2022 USER MANUALS\5-9410_FUSION_USER MANUAL_GMDS_GMDSES_GMDSNA_GMDSV_REF_SVC_DELI_CASE...
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Page 2: Table Of Contents
THIS OPERATING MANUAL INCLUDES (BUT IS NOT LIMITED TO) THE FOLLOWING MODELS: GMBS552R GMBS652R GMDS2R.5773 GMDSNA4R.5773M GMDS4R GMDS4R.5068 GMDS4R.5773B GMDS5R GMDS5R.5773C GMDS6R GMDS6R.5241 GMDS6R.5773D GMDS8R GMDS8R.5182 GMDS8R.5243A GMDS8R.6803D GMDSES6 GMDSES8R GMDSES12R GMDS10R GMDS10R.5243 GMDS10R.5773F GMDS10R.7673 GMDS12R GMDS12R.5241A GMDSV3D.6694 GMDSV3R.6694 GMDSV4R.6749B GMDSVC3R GMDSVC6R GMDSVC6R.6694 GMDSVC8R GMDSVC8R.6694 GMDSVCX9R.6694 GMDSVX4R GMDSX4R GMDSX4R.5773J GMDSVX4R.7215 GMDSX9R... -
Page 3: Overview / Unit Type / Compliance / Warnings / Precautions / Wiring
If unsure if unit is Type 1 or 2, see tag next to serial label. See SERIAL LABEL LOCATION & INFORMATION • These Structural Concepts cases are designed to LISTED / TECH INFO & SERVICE section in this manual merchandise packaged products at 41 °F (5 °C) or less for sample serial labels). - Page 4 CONDITION TYPE, COMPLIANCE and WARNINGS. • This disclosure statement has been reviewed and WIRING DIAGRAM approved by Structural Concepts and Structural Concepts attests, under penalty of perjury, that these statements • Each case has its own wiring diagram folded and in its are true and accurate.
- Page 5 OVERVIEW / COMPLIANCE / WARNINGS / PRECAUTIONS / CONTINUED - PAGE 3 of 3 OVERVIEW - CONTINUED WEIGHT LOADS ON GLASS / PREVENTING SAGGING • Caution! To prevent sagging, do not exceed 5 LB (2.3 KG) weight load per top glass section between stainless steel posts (or supports).
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Page 6: Installation: Removal From Skid, Removing Lower Front Panels
INSTALLATION: REMOVAL FROM SKID, REMOVING LOWER FRONT PANELS 2. Remove Case From Skid (Casters) 1. Remove Case From Skid Remove shipping brackets that may be securing • Remove shipping brace that may be casters to skid securing case to skid. •... -
Page 7: Installation, Cont'd: Bolting And Caulking Units Together
INSTALLATION, CONT’D: CASE ADJOINMENT INSTRUCTIONS #2 - Holes are accessible through rear sliding door. 4. Case Adjoinment Instructions #3 - Holes are accessible at underside of decking. >> Warranty is void if improper sealant/urethane is used. Decking must be removed to attach bolts/nuts. >>... -
Page 8: Installation, Cont'd: Positioning & Aligning Case / Frame Support Rail Shimming
INSTALLATION, CONT’D: POSITIONING & ALIGNING CASE / FRAME SUPPORT RAIL SHIMMING 5. Position & Align Case Alongside Other 6. Frame Support Rails Must Be Shimmed Cases • Illustration below shows case with frame support rails. • Before adjusting levelers (or shimming frame •... -
Page 9: Installation, Cont'd: Front Glass Alignment & Adjustment (Via Rail System)
INSTALLATION, CONT’D: FRONT GLASS ALIGNMENT & ADJUSTMENT (VIA RAIL SYSTEM) 7. Front Glass Alignment & Adjustment via Rail System (For Curved and Flat Front Glass) • Proper alignment of the front glass is important to create and maintain a seal inside the case. •... -
Page 10: Led Driver) / Anti-Condensate Axial Fans
INSTALLATION, CONT’D: PROBE LEADS / FIELD WIRING BOX / BALLAST / OPTIONAL LED DRIVER 8. Probe Leads Box / Field Wiring Box / Anti-Condensate Ballast (or Optional LED Driver) / Axial Fans Terminal Strip / Anti-Condensate Axial Fans • Probe leads are in probe leads box (on certain models). - Page 11 INSTALLATION, CONT’D: REFRIGERATION LINES / STUB-UPS / DRAINS 9. Refrigration Line Stub-Up Connections Field Connection for Drain • Refrigerant stub-up access is at underside of Refrigeration case. Line Stub-Ups • Stub-up connections are accessed by removing Access rear panel (no screws required). •...
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Page 12: Installation, Cont'd: Scale Stand With Outlets & Cat5 / Flip-Up Ledge
INSTALLATION, CONT’D: SCALE STAND WITH OUTLETS & CAT5 / FLIP-UP LEDGE 11. Scale Stand / Ethernet CAT5 / Receptacle Rear ledge step-by-step removal method is as follows: 1. Hinged Support Bracket is shown in • Optional scale stand location and illustration is its standard upright position. -
Page 13: Start-Up And Operation
START-UP AND OPERATION Merchandiser Start-Up • If lights do not turn on, check all raceway plugs. The lighting is wired in series so all • Unit will energize when properly field wired. lights must be plugged in or receptacles • Evaporator coil fans will automatically turn on. -
Page 14: Maintenance Fundamentals: Led Light Fixtures / Removal & Replacement
MAINTENANCE FUNDAMENTALS: LED LIGHT FIXTURES / REMOVAL & REPLACEMENT 1. LED Style Light Fixtures Removal of Faulty LED Lights: • Contact Structural Concepts’ Technical Service Department for replacement LED lights. Plug • Turn off LED light switch. • To remove faulty LED light, follow these steps: A. -
Page 15: Maintenance Fundamentals, Cont'd: Shelf Assemblies
MAINTENANCE FUNDAMENTALS, CONT’D: SHELF ASSEMBLIES 2. Shelf Assembly (Standard Style) • Note: Depending upon model and options chosen, shelf assembly may be tilted forward at 5° • Shelves may be removed from uprights for increments (see illustration below right). cleaning or service. •... -
Page 16: Maintenance Fundamentals, Cont'd: Shelf Assemblies / Steps
• Steps can vary in size and style. cleaning or service. • Models GMDSES6R / GMDSES8R / • For lighted shelving, unplug the light cord and GMDSES12R offer optional steps as shown detach from the rear shelf support prior to below. - Page 17 Shelves may be removed from uprights for • Steps vary in size and style. cleaning or service. • Models GMDSES6R / GMDSES8R / • For lighted shelving, unplug the light cord and GMDSES12R offer optional steps as shown detach from the rear shelf support prior to below.
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Page 18: Maintenance Fundamentals, Cont'd: Drain, Txv Valve Access
MAINTENANCE FUNDAMENTALS, CONT’D: DRAIN / TXV VALVE ACCESS 7. Drain and Expansion Valve Access Evaporator • The drain and expansion valve are both accessible from the front of the case. • Unplug the fans (one plug per side) and Refrigeration remove the fastener from the access panel in Lines Evaporator... -
Page 19: Maintenance Fundamentals, Cont'd: Rear Sliding Doors
MAINTENANCE FUNDAMENTALS, CONT’D: REAR SLIDING DOORS 8. Rear Sliding Doors • Move doors toward the center of the case. • Individually lift each door up toward the top of the Note: Doors are not interchangeable. There is an case; pivot the bottom of the door out. inner and outer door. -
Page 20: Maintenance Fundamentals, Cont'd: Rear Lift Front Glass
MAINTENANCE FUNDAMENTALS, CONT’D: REAR LIFT FRONT GLASS Lift Handle Rear Lift Front Glass (Shown In Raised Position) 9. Rear Lift Front Glass • Model GMDSV3R.6694 (and possibly other models) has UV-glued front glass may be raised via hinge that is located near case rear. -
Page 21: Maintenance Fundamentals, Cont'd: Refrigerated To Dry Switch (Optional)
MAINTENANCE FUNDAMENTALS, CONT’D: REFRIGERATED TO DRY SWITCH (OPTIONAL) 10. Refrigerated to Dry Switch (Optional) • Only authorized store personnel are to access switch. Model GMDSV3R.6694 (and possibly other models) • After unit has been set to desired state (either may be able to switch from refrigerated to dry refrigerated or dry) via rear switch, return rear (non-refrigerated), if this option is chosen toe-kick to case. -
Page 22: Maintenance Fundamentals, Cont'd: Cutting Board / Rear Ledge Removal
MAINTENANCE FUNDAMENTALS, CONT’D: CUTTING BOARD / REAR LEDGE REMOVAL 11. Cutting Board / Rear Ledge Removal Steps The illustrations at right and below reflect step-by-step removal method. 1. Hinged Support Bracket is shown in its standard upright position. 2 & 3. While upright, Rear Ledge must be Shelf Hinged slid away from case and then rotated downward... -
Page 23: Maintenance Fundamentals, Cont'd: Refrigeration Package Layout
MAINTENANCE FUNDAMENTALS, CONT’D: REFRIGERATION PACKAGE LAYOUT 12. General EnergyWise Refrigeration Package Configuration • Note: Your particular compressor may have slightly different refrigeration package layout. Fan Shroud / Condenser Coil Cover: (Optional: May Have Shroud Attached to House Clean 7 Hot Gas Condensate Evaporator Pan Sweep™... -
Page 24: Maintenance Fundamentals, Cont'd: Remote Unit Field Access Box / Misting
MAINTENANCE FUNDAMENTALS, CONT’D: REMOTE UNIT FIELD ACCESS BOX / MISTING SYSTEMS 13. Electrical Connections • See Programmable Controller Information section in this user manual for additional Field Access Boxes, Electrical Outlets, LED information. Drivers, Circuit Board, Transformer, Terminal Strips, Programmable Controller, Etc. 15. -
Page 25: Cleaning Schedule - Interior: To Be Performed By Store Personnel
CLEANING SCHEDULE - INTERIOR: TO BE PERFORMED BY STORE PERSONNEL AREA FREQ. INSTRUCTIONS Interior Daily Decks: Wipe off decks with moist cloth dipped in mild soap and water solution. Weekly Extended Manual Defrost (For Units With Misting System Only): • Units with misting system can have ice buildup occur (causing case to operate outside acceptable temperatures). -
Page 26: Cleaning Schedule - Exterior: To Be Performed By Store Personnel
CLEANING SCHEDULE - EXTERIOR: TO BE PERFORMED BY STORE PERSONNEL AREA FREQ. INSTRUCTIONS Exterior Daily All Glass / Mirrors: Clean side glass, front glass and mirrors with household or commercial glass cleaner. Clean out door track with moist cloth. Daily Rear Sliding Door Exterior Glass: Clean with household or commercial glass cleaner. -
Page 27: Cleaning Schedule -Stainless Steel: To Be Performed By Store Personnel
CLEANING SCHEDULE -STAINLESS STEEL: TO BE PERFORMED BY STORE PERSONNEL General Stainless Steel Surface Cleaning (To Be Performed As Often As Needed): • Certain grades of stainless steel, and some are more prone to corrosion than others. • Stainless steel can become exposed to a wide variety of contaminants, which if left untreated can cause stains and rust. -
Page 28: Preventive Maintenance - To Be Performed By Trained Service Providers Only
• Bottom door guides may have become worn and need to be replaced. • Contact Structural Concepts’ Technical Service for guidance and/or replacement parts information. See last page of manual for contact info. Case Interior Quarterly Tub, Coil, Drain, Evaporator Fans, Brackets: •... -
Page 29: Troubleshooting - To Be Performed By Store Personnel
TROUBLESHOOTING - TO BE PERFORMED BY STORE PERSONNEL (UNLESS NOTED OTHERWISE) CONDITION TROUBLESHOOTING Ice Is Forming on Perform extended manual defrost weekly. See CLEANING SCHEDULE - TO BE Evaporator Coils PERFORMED BY STORE PERSONNEL section in manual for additional information. Product Is Drying Trained Service Providers Only: Check the relative humidity in the store. -
Page 30: Otherwise)
TROUBLESHOOTING - TO BE PERFORMED BY STORE PERSONNEL (UNLESS NOTED OTHERWISE) CONDITION TROUBLESHOOTING Case Lights Not Working Check that light switch has been flipped on. Check bulbs for proper installation and connection. Check for burned out bulbs. Clean dirt and dust from the bulbs to prevent flickering. Not Holding Temperature If a large amount of warm product was added to the case, it will take time for the temperature to adjust. -
Page 31: Troubleshooting - Condensing System
TROUBLESHOOTING - CONDENSING SYSTEM (BY TRAINED SERVICE PROVIDERS ONLY) CONDITION TROUBLESHOOTING Head Pressure Too High Check that the condensing coil is not dirty or covered. Check that condensing fans are working. Check that refrigerant is not overcharged. Perform sub-cooling check and verify that no contaminates are in system. Check that liquid line filter dryer is not plugged. -
Page 32: Troubleshooting - Evaporator System
TROUBLESHOOTING - EVAPORATOR SYSTEM (BY TRAINED SERVICE PROVIDERS ONLY) CONDITION TROUBLESHOOTING Low Suction Pressure Check if sight glass is flashing or showing low charge. Check that expansion valve (TXV) isn’t restricted. Check element charge. Check that liquid line or filter isn’t restricted. Check that refrigeration lines and/or hoses are not kinked on either high or low sides. - Page 33 TECHNICAL SERVICE page in this manual for • Serial labels are affixed at a wide range of places instructions on contacting Structural Concepts’ (on the header, near thermostat, at case rear, Technical Service Department. behind panels/toe-kicks, on electrical boxes, etc.).
- Page 34 PROGRAMMABLE CONTROLLER (SELECT, CLICK ON OR SCAN QR CODE FOR INFORMATION) Determine Which Programmable Controller Is On Your Case (Controllers That Are Commonly Used By Structural Concepts Are Shown Below). Your Particular Programmable Controller May Differ. Carel® ir33 Platform Carel® PJEZ Platform Dixell®...
- Page 35 STRUCTURAL CONCEPTS TECHNICAL SERVICE CONTACT INFORMATION & LIMITED WARRANTY YOU MUST HAVE THE FOLLOWING INFO AVAILABLE TECH SERVICE/WARRANTY CONTACT INFO: BEFORE CONTACTING STRUCTURAL CONCEPTS: 1 (800) 433-9490 / EXTENSION 1 SERIAL NO. / MODEL NO. / STORE NO. / STORE...
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