Structural Concepts G Series Installation And Operating Manual

Service/self-service heated combination merchandiser
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G-SERIES
SCC P/N
INSTALLATION AND
OPERATING MANUAL
21-04572
SERVICE/SELF-SERVICE HEATED COMBINATION MERCHANDISER:
> THERMOSTATS: STRUCTURAL CONCEPTS THERMOSTATS
> SERVICE HEATED UPPER: PANS
> SELF-SERVICE HEATED LOWER: DECK
> UPPER SECTION: CERAMIC OVERHEAD HEATERS AND CERAMIC METAL HALIDE LAMPS
> UPPER AND LOWER SECTIONS: HEATER ROD SYSTEM / SLIDING, REMOVABLE DOORS
MODEL GCD856HHLB.7362
Structural Concepts Corporation ∙ 888 E. Porter Road ∙ Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 ∙ www.structuralconcepts.com
Rev B Date: 11.15.2019
Oper Manual\G-Series\G-Series_Htd Svc Upper Pans Over Htd Self-Svc Lower Deck Case Manual 21-04572.pub

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Summary of Contents for Structural Concepts G Series

  • Page 1 > UPPER AND LOWER SECTIONS: HEATER ROD SYSTEM / SLIDING, REMOVABLE DOORS MODEL GCD856HHLB.7362 Structural Concepts Corporation ∙ 888 E. Porter Road ∙ Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 ∙ www.structuralconcepts.com Rev B Date: 11.15.2019 Oper Manual\G-Series\G-Series_Htd Svc Upper Pans Over Htd Self-Svc Lower Deck Case Manual 21-04572.pub...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS / MODEL LENGTH, DEPTH & HEIGHT TABLE OF CONTENTS ...……………………………………………………………………………………….. OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING DIAGRAM / PLUGS . INSTALLATION: REMOVAL FROM PALLET / REMOVING & REPLACING TOE-KICKS ..…………... INSTALLATION, CONT’D: IMPORTANT! HEATED SHELF “DANGER - HOT” LABEL PLACEMENT ………………………………………………………………………………………...…..
  • Page 3: Overview / Type / Compliance / Warnings / Precautions / Wiring Diagram / Plugs

    OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS - PAGE 1 of 2 OVERVIEW  Product must be cooked to an internal temperature of at least 165 °F (74 °C) before placing in case.  Caution: This case should be installed and operated ...
  • Page 4 See previous page for specifics on OVERVIEW,  This disclosure statement has been reviewed and CONDITION TYPE, COMPLIANCE and WARNINGS. approved by Structural Concepts and Structural POWER CORD AND PLUG MAINTENANCE Concepts attests, under penalty of perjury, that these statements are true and accurate.
  • Page 5: Installation: Removal From Pallet / Removing & Replacing Toe-Kicks

    INSTALLATION: REMOVAL FROM PALLET / REMOVING & REPLACING TOE-KICKS 1. Remove Toe-Kicks From Case  Front and/or rear toe-kicks consist of slots to connect to hooks and connect to magnets.  Make sure front and rear toe-kicks are removed  Panels may be lifted up and off case hooks (no from case before removing case from pallet.
  • Page 6: Placement

     Shims are provided with all cases that have frame  If labels are not properly attached, contact support rails. Structural Concepts regarding label  Use shims to level case. P/N 20-11836.  Note: After case is in position, seal to floor to ...
  • Page 7: Case Overview: Heated Pans, Front Glass, End Panel, Decks, Toe-Kick

    CASE OVERVIEW: HEATED PANS, FRONT GLASS, END PANEL, DECKS, TOE-KICK 1. Case Front Components  Illustration shown may not reflect every feature or option of your particular case.  See next page for case rear. Note: Illustration shown may not reflect every feature or option of your particular case.
  • Page 8: Thermostats, Etc

    CASE OVERVIEW, CONT’D: UPPER/LOWER SECTION REAR SLIDING DOORS, THERMOSTATS, ETC. 2. Case Rear Components  Illustration shown may not reflect every feature or option of your particular case.  See previous page for case front. Note: Illustration shown may not reflect every feature or option of your particular case.
  • Page 9: Case Overview, Cont'd: Ceramic Heaters / Ceramic Metal Halide Lamps

    CASE OVERVIEW, CONT’D: CERAMIC HEATERS / CERAMIC METAL HALIDE LAMPS 3. Ceramic Heaters 4. Ceramic Metal Halide Lamps  Red PREHEAT light will come on when MAIN  Ceramic metal halide lamps provide light to upper POWER SWITCH is turned on. service section of case.
  • Page 10: Case Overview, Cont'd: Field Access Wiring / Switches / Thermometer

    CASE OVERVIEW, CONT’D: FIELD ACCESS WIRING / SWITCHES / THERMOMETER / THERMOSTATS Gain access to field wiring / electrical raceway by  Power to LED lights (lower section) and ceramic removing rear panel (removal of screws is required). metal halide lights (upper) are controlled by this switch.
  • Page 11: Case Overview, Cont'd: Heater Rod Assemblies (Upper Section)

    CASE OVERVIEW, CONT’D: HEATER ROD ASSEMBLIES (UPPER SECTION) 10. Heater Rod Assemblies (Upper Section) Note: Illustration shown may  Heated wells are each controlled with individual heater rods. not reflect every feature or  View below is sectioned for illustrative purposes only. option of your particular case.
  • Page 12: Case Overview, Cont'd: Heater Rod Assemblies (Lower Deck)

    CASE OVERVIEW, CONT’D: HEATER ROD ASSEMBLIES (LOWER DECK) 11. Heater Rod Assemblies (Lower Deck)  Lower deck heat emanates via individual heater rods. Note: Illustration shown may  View below is sectioned for illustrative purposes only. not reflect every feature or ...
  • Page 13: Case Operation: Main Power / Lights / Thermostats / Operating Tips / Shutdown

    CASE OPERATION: MAIN POWER / LIGHTS / THERMOSTATS / OPERATING TIPS / SHUTDOWN  See CASE OPERATION - UPPER SERVICE 1. MAIN Power (WELL) section in manual for operational  Throw MAIN power switch. instructions.  Case will power-up. 5. Overhead Thermostat 2.
  • Page 14: Case Operation, Cont'd: Lower Self-Service Section (Deck)

    CASE OPERATION, CONT’D: LOWER SELF-SERVICE SECTION (DECK) - APO* proper food temperatures are maintained. 1. Lower Self-Service Deck Operation  Should product temperatures be outside of range,  After MAIN power switch has been thrown, adjust temperature controls up or down by one lower self-service deck will be energized.
  • Page 15: Case Operation, Cont'd: Upper Service Section (Well)

    CASE OPERATION, CONT’D: UPPER SERVICE SECTION (WELL) - APO* temperature (again) after one hour to verify that 1. Upper Service Section (Well) proper food temperatures are maintained.  After MAIN power switch has been thrown, upper  Should product temperatures be outside of range, service well will be energized.
  • Page 16: Case Operation, Cont'd: Upper Service Section (Overhead Ceramic Heaters)

    CASE OPERATION, CONT’D: UPPER SERVICE SECTION (OVERHEAD CERAMIC HEATERS) - APO*  Use probe to check food temperature before 1. Upper Service Section (Overhead Ceramic placing in case. Heaters)  After product is placed in case, check product  After MAIN power switch has been thrown, upper temperature (again) after one hour to verify that service ceramic heaters will be energized.
  • Page 17: Case Operation, Cont'd: Ceramic Metal Halide Light Fixtures

    CASE OPERATION, CONT’D: CERAMIC METAL HALIDE LIGHT FIXTURES Ceramic Metal Halide Light Fixtures  As ceramic metal halide lamps may take up to 15 minutes to gain full illumination, turn on lamps  Warning! Disconnect power before providing BEFORE loading product into case. This will maintenance &...
  • Page 18: Maintenance: Upper And Lower Rear Sliding Doors / Led Light Fixtures

    MAINTENANCE: UPPER AND LOWER REAR SLIDING DOORS / LED LIGHT FIXTURES Warning! Disconnect power before providing maintenance and service to unit. Caution: Lamps are treated to resist breakage and must be replaced with similarly treated LED Light lamps. Fixtures Note: Warranty will be void if claims arise from negligence, misuse of goods, extreme environmental conditions or improper maintenance.
  • Page 19: Maintenance, Cont'd: Front Glass Alignment & Adjustment / Clamshell

    MAINTENANCE, CONT’D: FRONT GLASS ALIGNMENT & ADJUSTMENT / CLAMSHELL Front Glass Alignment & Adjustment via Clamshell Caution! Glass is extremely heavy! Two people may be required to perform this task.  Make certain case is level and plumb. Clamshell  To do so, lift glass to maximum upright position.
  • Page 20: Maintenance, Continued: Cutting Board/ Rear Ledge Removal

    MAINTENANCE, CONTINUED: CUTTING BOARD/ REAR LEDGE REMOVAL 2 & 3. While upright, rear ledge must be slid away Cutting Board / Rear Ledge Removal Steps from case and then rotated downward to vertical Illustrations below reflect step-by-step removal position. method. 3 &...
  • Page 21: Cleaning Schedule - To Be Performed By Store Personnel (Interior)

    CLEANING SCHEDULE - TO BE PERFORMED BY STORE PERSONNEL - PAGE 1 OF 2 Caution! TURN MAIN POWER SWITCH TO “OFF” and allow case to cool at least 45 minutes before cleaning upper case heated interior! AREA FREQ. INSTRUCTIONS Interior Daily Upper Heated Section Pans &...
  • Page 22: Cleaning Schedule - To Be Performed By Store Personnel (Exterior)

    CLEANING SCHEDULE - TO BE PERFORMED BY STORE PERSONNEL - PAGE 2 OF 2 Caution! Front Glass must be raised and lowered very carefully. When closing, weight of glass can pinch fingers between Front Glass and Case. Raise front curved glass. Clean inside cavity at both ends of the hinged top cap with a mild soap and water solution.
  • Page 23: Troubleshooting - General Issues

    Product is not heating Heating elements may be malfunctioning. at all  Call Structural Concepts Technical Service (listed on last page of manual).  Move product out of case until unit is repaired. Ceramic metal halide Caution! Case is extremely hot hot! Turn off main power switch and allow lights are not working case to cool for 45 minutes before touching light bulbs.
  • Page 24 TROUBLESHOOTING - GENERAL ISSUES (PAGE 2 of 2) CASE ISSUES TROUBLESHOOTING METHOD Case Lights Are Not Check that light switches are in the ON position. Working  Check that ALL lights are plugged in and receptacles capped.  See MAINTENANCE: UPPER AND LOWER REAR SLIDING DOORS / LED LIGHT FIXTURES section in manual for illustrations showing good and bad connections.
  • Page 25: Serial Label Information & Location

    For additional technical information and service, see the TECHNICAL SERVICE page in this  manual for instructions on contacting Structural Concepts’ Technical Service Department. See images below for samples of both refrigerated and non-refrigerated serial labels. ...
  • Page 26: Technical Service Contact Information & Warranty Information

    DAMAGE, STORE’S AMBIENT CONDITIONS, ETC.) LIMITED WARRANTY Overview: All sales by Structural Concepts Corporation (hereafter referred to as “SCC”) are subject to the following limited warranty. “Goods” refers to the product or products being sold by SCC. Warranty Scope: Warranty is for equipment sold in the United States, Canada, Mexico and Puerto Rico. Equipment sold elsewhere may carry modified warranties.

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