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Structural Concepts G Series Installation And Operating Manual

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G-SERIES
G-SERIES PUBLIX® REFRIGERATED MID-VOLUME SERVICE DELI MERCHANDISERS
> REMOTE REFRIGERATION SYSTEM ONLY
> ANGLED BACK WITH REAR SLIDING DOORS
> FLAT ANGLED FRONT GLASS
> ABS PRODUCT STOPS
> REAR ACCESS PANELS IN TOE-KICK
> REAR ADJUSTABLE SPLASH GUARDS
> SCALE STAND WITH RECEPTACLE, CAT-5 OUTLET, AND TIMER (TO TURN OFF POWER
TO FANS/REFRIGERATION ALLOWING ADEQUATE TIME FOR CLEANING/SERVICING CASE)
Manuals\G-Series_Publix Mid-Vol Ang Back_Flat Ang Glass_Deli_GMDS8RC-7416-6527_21-08773.pub
READ AND SAVE THESE INSTRUCTIONS
INSTALLATION AND
OPERATING MANUAL
--- Model GMDS8RC.7416.6527 ---
Structural Concepts Corporation ∙ 888 E. Porter Road ∙ Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 ∙ www.structuralconcepts.com
P/N 21-08773
Rev A Date: 5/10/2019

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Summary of Contents for Structural Concepts G Series

  • Page 1 TO FANS/REFRIGERATION ALLOWING ADEQUATE TIME FOR CLEANING/SERVICING CASE) --- Model GMDS8RC.7416.6527 --- Structural Concepts Corporation ∙ 888 E. Porter Road ∙ Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 ∙ www.structuralconcepts.com Manuals\G-Series_Publix Mid-Vol Ang Back_Flat Ang Glass_Deli_GMDS8RC-7416-6527_21-08773.pub Rev A Date: 5/10/2019...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS / LIST OF MODELS INCLUDED IN MANUAL TABLE OF CONTENTS / LIST OF MODELS ENCOMPASSED IN MANUAL ……….………………….….. OVERVIEW / UNIT TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING …..……….……... INSTALLATION: POSITION- ALIGN CASES / SHIMMING FRAME SUPPORT RAILS / FRONT TOE-KICK ………………………………………………...………………………..……...…….…….….

  • Page 3: Overview / Unit Type / Compliance / Warnings / Precautions / Wiring - Page 1 Of 2

    OVERVIEW For Type 2 Conditions: ambient conditions are to be at 55% maximum humidity and maximum temperatures These Structural Concepts merchandisers are of 80 °F (27 °C). designed to merchandise packaged products at 38 °F If unsure if unit is Type 1 or 2, see tag next to serial (3.3 °C) or less product temperatures (unless custom...
  • Page 4 Code of Regulations, title 17, section 95374. This disclosure statement has been reviewed by WIRING DIAGRAM Structural Concepts and Structural Concepts attests, under penalty of perjury, that these statements are true Each case has its own wiring diagram folded and in and accurate.
  • Page 5 INSTALLATION: REMOVAL FROM SKID Remove Case From Skid Carefully slide unit to rear of skid and tip backward Remove shipping brace that may be off skid. securing case to skid. Illustration may not reflect every feature or option of Support case to prevent tipping. your particular case.

  • Page 6: Installation: Position- Align Cases / Shimming Frame Support Rails / Front

    INSTALLATION: POSITION-ALIGN CASES / SHIMMING FRAME SUPPORT RAILS / FRONT TOE-KICK Shims will be provided with all cases that have 1. Position & Align Cases As Required frame support rails. Before shimming frame support rails, make Use shims to level case. certain that the case is in proper position and, if Note: After case is in position, it must be required, aligned with adjoining case.

  • Page 7: Installation, Cont'd: Case Adjoinment Instructions

    INSTALLATION, CONT’D: CASE ADJOINMENT INSTRUCTIONS Decking must be removed to attach bolts/nuts. 4. Case Adjoinment Instructions #4 - Holes are accessible at base frame (through front of >> Warranty is void if improper caulk/sealant is used. case after front toe-kick has been removed). >>...

  • Page 8: Installation, Cont'd: Front Glass Alignment & Adjustment (Via Rail System)

    INSTALLATION, CONT’D: FRONT GLASS ALIGNMENT & ADJUSTMENT (VIA RAIL SYSTEM) 5. Front Glass Alignment & Adjustment via Rail System (For Curved and Flat Front Glass) Proper alignment of the front glass is important to create and maintain a seal inside the case. Improper alignment can cause air leaks compromising the environment inside the case and create condensation.

  • Page 9: Sensor, Etc

    INSTALLATION, CONT’D: REFRIGERATION LINES / STUB-UPS / DRAINS 7. Drains 6. Refrigration Line Stub-Up Connections Cases have drains at left and right hand sides. Refrigerant stub-up access is at underside of Longer cases may have drain at case center. case. Drain field connection location as shown.

  • Page 10: Installation, Cont'd: Rear Toe-Kick / Rear Access Panels / Adjustable Splash

    INSTALLATION, CONT’D: REAR TOE-KICK / REAR ACCESS PANELS / ADJUSTABLE SPLASH GUARDS 10. Adjustable Splash Guards 8. Removable Rear Toe-Kick The separately shipped splash guard is designed Rear toe-kick is removable to service/clean to prevent entry or leakage of liquid or moisture to underside of case.

  • Page 11: Installation, Cont'd: Refrigeration Lines / Stub-Ups / Drains

    INSTALLATION, CONT’D: FIELD ACCESS & WIRING BOXES / DRIVERS / DISCHARGE AIR SENSOR, ETC. Anti-condensate axial fans (for front glass) may 11. Field Access Box / Field Wiring Box / be accessed (at underside of front panel) by LED Drivers / Discharge Air Sensor, Etc. simply removing four screws, and dropping fans Illustration shown is after removal of front panel.

  • Page 12: Installation, Cont'd: Scale Stand / Cat-5 / Receptacle / Timer / Thermometer

    INSTALLATION, CONT’D: SCALE STAND / CAT-5 / RECEPTACLE / TIMER / THERMOMETER 12. Scale Stand / CAT-5 / Receptacle 13. Timer Timer location is illustrated. Scale stand location is shown below. Setting the timer shuts off power to evaporator fans Route the scale stand cord through into receptacle (shown below).

  • Page 13: Start-Up And Operation

    START-UP AND OPERATION From case front, remove product stop and raise Merchandiser Start-Up and Operation decks to confirm fans are operational. Unit will energize when properly field wired. Lights should automatically come on (as there is Evaporator coil fans will automatically turn on. no light switch on case).

  • Page 14: Maintenance Fundamentals: Led Light Fixtures / Removal & Replacement

    MAINTENANCE: LED LIGHT FIXTURES / REMOVAL & REPLACEMENT 1. LED Style Light Fixtures Removal of Faulty LED Lights: Contact Structural Concepts’ Technical Service Department for replacement LED lights. Plug Turn off LED light switch. To remove faulty LED light, follow these steps: A.

  • Page 15: Maintenance Fundamentals, Cont'd: Shelf Assemblies

    MAINTENANCE, CONT’D: SHELF ASSEMBLIES Remove brackets. Note: It may be necessary to 2. Shelf Assemblies remove the bracket retainer to do so. Pliers Shelves may be removed from uprights for may be required to accomplish this task; pull cleaning or service. bracket retainers out of upright toward front of case.

  • Page 16: Maintenance Fundamentals, Cont'd: Abs Product Stops

    MAINTENANCE, CONT’D: ABS PRODUCT STOPS 3. ABS Product Stops Note: Model GMDS8RC.7416.6527 Is Product stops are able to be removed from case. Shown. It may not exactly reflect every To do so, simply grasp product stop by finger holes, feature or option of your particular unit. lift upward and out.

  • Page 17: Maintenance, Cont'd: Tub / Drain / Evaporator Fans / Solenoid Valve Access

    MAINTENANCE, CONT’D: TUB / DRAIN / EVAPORATOR FANS / SOLENOID VALVE ACCESS 4. Tub, Drain, Evaporator Fans, Solenoid Valve Access Timer must be (at case rear) must be The drain and expansion valve are both accessible from the front of the case.

  • Page 18: Maintenance Fundamentals, Cont'd: Rear Sliding Doors

    MAINTENANCE, CONT’D: REAR SLIDING DOORS Individually lift each door up toward the top of the 5. Rear Sliding Doors case; pivot the bottom of the door out. Note: Doors are not interchangeable. There is an Carefully set doors down to prevent them from inner and outer door.

  • Page 19: Cleaning Schedule - Exterior: To Be Performed By Store Personnel

    CLEANING SCHEDULE - EXTERIOR: TO BE PERFORMED BY STORE PERSONNEL AREA FREQ. INSTRUCTIONS Exterior Daily Front Flat Glass: Clean front flat glass with household or commercial glass cleaner. Daily Rear Sliding Door / Exterior Glass: Clean with household or commercial glass cleaner.

  • Page 20: Cleaning Schedule - Interior: To Be Performed By Store Personnel

    CLEANING SCHEDULE - INTERIOR: TO BE PERFORMED BY STORE PERSONNEL FREQ. INSTRUCTIONS Daily Decks, Shelves, Scale Stand: Wipe off decks with moist cloth dipped in mild soap and water solution. Daily ABS Product Stops: Carefully raise front glass. Wipe off product stops with moist cloth dipped in mild soap and water solution.

  • Page 21: Cleaning Schedule -Stainless Steel: To Be Performed By Store Personnel

    CLEANING SCHEDULE -STAINLESS STEEL: TO BE PERFORMED BY STORE PERSONNEL General Stainless Steel Surface Cleaning (To Be Performed As Often As Needed): Certain grades of stainless steel, and some are more prone to corrosion than others. Stainless steel can become exposed to a wide variety of contaminants, which if left untreated can cause stains and rust.

  • Page 22: Preventive Maintenance - To Be Performed By Trained Service Providers Only

    PREVENTIVE MAINTENANCE - TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY WARNING! TURN OFF CASE BEFORE PERFORMING PREVENTIVE MAINTENANCE! PREVENTIVE FREQ. INSTRUCTIONS MAINTENANCE Case Interior Quarterly Tub, Coil, Drain, Evaporator Fans, Brackets: Caution! Disconnect power to case (using timer at scale stand) before performing this process! Remove ABS product stops and decking.

  • Page 23: Troubleshooting - To Be Performed By Store Personnel

    TROUBLESHOOTING - TO BE PERFORMED BY STORE PERSONNEL CONDITION TROUBLESHOOTING Product Is Drying Check the relative humidity in the store. Water Is On The Check that the drain trap is free of debris. Floor Check store conditions. For NSF® Type 1 Conditions (most cases): ambient conditions are to be at 55% max.
  • Page 24 TROUBLESHOOTING - TO BE PERFORMED BY STORE PERSONNEL, CONT’D CONDITION TROUBLESHOOTING Case Lights Not Working Check that light switch has been flipped on. Check bulbs for proper installation and connection. Check for burned out bulbs. Not Holding Temperature If a large amount of warm product was added to the case, it will take time for the temperature to adjust.

  • Page 25: Dixell® Xm67(X)K Controller - Page 1 Of 4

    NOTE: THIS PAGE MAY NOT LIST EVERY SETTING DIXELL® XM67(X)K CONTROLLER - PAGE 1 of 4 OR PARAMETER ON YOUR CONTROLLER 3.1 KEYS & FUNCTIONS ON CONTROLLER FRONT PANEL CONTROLLERS FOR MULTIPLEXED CABINETS XM670K - XM679K - MANUAL FOR THE SW REL 3.4 - If the SW release is 3.4 proceed;...
  • Page 26 NOTE: THIS PAGE MAY NOT LIST EVERY SETTING DIXELL® XM67(X)K CONTROLLER - PAGE 2 of 4 OR PARAMETER ON YOUR CONTROLLER USE OF LEDs HOW TO SEE AND MODIFY THE SETPOINT HOW TO START A MANUAL DEFROST HOW TO ENTER THE PARAMETERS LIST PR1 HOW TO ENTER THE PARAMETERS LIST PR2 HOW TO ENTER THE FAST ACCESS MENU HOW TO SEE MAX AND MIN TEMPERATURE RECORDED...
  • Page 27 NOTE: THIS PAGE MAY NOT LIST EVERY SETTING DIXELL® XM67(X)K CONTROLLER - PAGE 3 of 4 OR PARAMETER ON YOUR CONTROLLER HOW TO ASSIGN A MODBUS ADDRESS 3.10 HOW TO CHANGE THE PARAMETER VALUE 3.11 ON/OFF FUNCTION By pressing the ON/OFF key, the controller shows OFF.
  • Page 28 NOTE: THIS PAGE MAY NOT LIST EVERY SETTING DIXELL® XM67(X)K CONTROLLER - PAGE 4 of 4 OR PARAMETER ON YOUR CONTROLLER SECTIONS MENU 6.0 ELECTRONIC EXPANSION VALVE MENU (MODEL XM679 ONLY) 1. Press the UP key for more than 3 seconds. 2.

  • Page 29: Serial Label Information & Location

    For additional technical information and service, see the TECHNICAL SERVICE page in this For additional technical information and service, see the TECHNICAL SERVICE page in this manual for instructions on contacting Structural Concepts’ Technical Service Department. manual for instructions on contacting Structural Concepts’ Technical Service Department.

  • Page 30: Technical Service Contact Information & Warranty Information

    DAMAGE, STORE’S AMBIENT CONDITIONS, ETC.) LIMITED WARRANTY Overview: All sales by Structural Concepts Corporation (hereafter referred to as “SCC”) are subject to the following limited warranty. “Goods” refers to the product or products being sold by SCC. Warranty Scope: Warranty is for equipment sold in the United States, Canada, Mexico and Puerto Rico. Equipment sold elsewhere may carry modified warranties.

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