Table Of Contents - Big Joe E30 Operation, Maintenance And Parts Manual

Self-propelled, pallet lift truck

Table of Contents

Section

DESCRIPTION ............................................................1-1

1-1

INTRODUCTION ..........................................1-1

1-2

GENERAL DESCRIPTION ...........................1-1

1-3

SAFETY FEATURES....................................1-2

OPERATION .....................................................................2-1

2-1

GENERAL.....................................................2-1

2-2

OPERATING PRECAUTIONS......................2-1

2-3

BEFORE OPERATION.................................2-1

2-4

GENERAL CONTROL OPERATION............2-4

2-5

DRIVING/STOPPING PROCEDURES.........2-4

2-6

BELLY-BUTTON SWITCH ...........................2-4

2-7

STEERING ARM GAS SPRING ...................2-5

2-7

LIFT AND LOWER CONTROLS...................2-5

2-7

LOADING AND UNLOADING.......................2-5

2-7

PARKING......................................................2-5

PLANNED MAINTENANCE ..............................................3-1

3-1

GENERAL.....................................................3-1

3-2

MONTHLY AND QUARTERLY CHECKS.....3-1

3-3

BATTERY CARE ..........................................3-1

3-3.1

GENERAL ....................................................3-1

3-3.2

SAFETY RULES...........................................3-2

3-3.3

BATTERY CARE AND CHARGING .............3-2

3-3.4

BATTERY CLEANING..................................3-2

3-3.5

MAINTENANCE FREE BATTERIES............3-2

3-4

CHARGING BATTERIES .............................3-3

3-5

BATTERIES REPLACEMENT......................3-4

3-6

LUBRICATION..............................................3-5

TROUBLESHOOTING ......................................................4-1

4-1

GENERAL.....................................................4-1

4-2

CONTROLLER TROUBLESHOOTING ........4-4

4-2.1

FAULT DETECTION ....................................4-4

4-2.2

HAND HELD PROGRAMMER (OPTIONAL) 4-4

4-2.3

FAULT RECORDING ...................................4-4

4-2.4

GENERAL CHECKOUT ...............................4-4

4-2.5

DIAGNOSTIC HISTORY ..............................4-6

4-2.6

TEST FAULT DETECTION CIRCUITRY.....4-6

4-2.7

DIAGNOSTICS & TROUBLESHOOTING ....4-6

4-2.7.1

LED DIAGNOSTICS.....................................4-6

4-2.8

PROGRAMMER DIAGNOSTICS ...............4-16

STEERING ARM, CONTROL HEAD

AND COMPARTMENT .....................................................5-1

5-1

CONTROL HEAD .........................................5-1

5-1.1

CONTROL HEAD REMOVAL ......................5-1

5-1.2

CONTROL HEAD INSTALLATION ..............5-3

5-1.3

CAP ASSEMBLY REMOVAL .......................5-3

5-1.4

CAP ASSEMBLY INSTALLATION ...............5-3

5-1.5

SPEED POT.REPLACEMENT .....................5-3

5-1.6

BELLY BUTTON SWITCH REPLACEMENT5-3

5-1.7

HORN SWITCH REPLACEMENT................5-4

5-1.8

LIFT & LOWER SWITCH REPLACEMENT .5-5

5-2

UPPER COMPARTMENT COVERS ............5-6

5-2.1

REMOVAL ....................................................5-6

5-2.2

INSTALLATION ............................................5-6

BL-E30-0515 - 03-01-2018

Page

Section

5-3

5-3.1

5-3.2

5-4

5-4.1

5-4.2

5-4.3

BRAKE SERVICING......................................................... 6-1

6-1

6-1.1

TRANSMISSION, DRIVE WHEEL, LOAD WHEEL.......... 7-1

7-1

7-2

7-3

7-3.1

7-3.2

7-3.3

ELEVATION SYSTEM SERVICING................................. 8-1

8-1

8-1.1

8-1.2

8-1.3

HYDRAULIC SYSTEM SERVICING ................................ 9-1

9-1

9-2

9-2.1

9-2.2

9-3

9-3.1

9-3.2

9-3.3

9-3.4

9-3.4.1

9-3.4.2

9-3.4.3

ELECTRICAL COMPONENTS....................................... 10-1

10-1

10-1.1

10-1.2

10-1.3

10-1.4

10-1.5

10-1.6

10-1.7

10-1.8

10-1.9

10-1.10 BUZZER INSTALLATION .......................... 10-3

10-1.11 KEY SWITCH REMOVAL .......................... 10-3

10-1.12 KEY SWITCH INSTALLATION .................. 10-3

10-1.13 BATTERY INDICATOR REMOVAL ........... 10-3

LOWER COMPARTMENT COVERS........... 5-7

REMOVAL ................................................... 5-7

INSTALLATION ........................................... 5-7

STEERING ARM.......................................... 5-8

RETURN SPRING REPLACEMENT ........... 5-8

STEERING ARM REMOVAL ....................... 5-8

STEERING ARM INSTALLATION ............... 5-8

BRAKES....................................................... 6-1

BRAKE ASSEMBLY REPLACEMENT ........ 6-1

DRIVE WHEEL ............................................ 7-1

TRANSMISSION.......................................... 7-1

LOAD WHEEL.............................................. 7-3

REMOVAL ................................................... 7-3

REPAIR....................................................... 7-3

LOAD WHEEL INSTALLATION................... 7-3

LIFT LINKAGE ............................................. 8-1

REMOVAL ................................................... 8-1

REPAIR........................................................ 8-2

INSTALLATION ........................................... 8-2

LINES AND FITTINGS................................. 9-1

HYDRAULIC AND ELECTRICAL

ASSEMBLY REMOVAL ............................... 9-2

REMOVAL ................................................... 9-2

INSTALLATION ........................................... 9-2

HYDRAULIC PUMP, MOTOR, AND

RESERVOIR ASSEMBLY............................ 9-2

REMOVAL ................................................... 9-2

DISASSEMBLY AND REASSEMBLY.......... 9-2

INSTALLATION ........................................... 9-2

LIFT CYLINDER .......................................... 9-5

REMOVAL ................................................... 9-5

REPAIR........................................................ 9-5

INSTALLATION ........................................... 9-6

ELECTRICAL CONTROL PANEL.............. 10-1

MAINTENANCE......................................... 10-1

CLEANING................................................. 10-1

CONTROLLER REMOVAL........................ 10-1

CONTROLLER INSTALLATION................ 10-1

CHARGER REMOVAL .............................. 10-1

CHARGER INSTALLATION ...................... 10-1

COOLING FAN REMOVAL........................ 10-3

COOLING FAN INSTALLATION................ 10-3

BUZZER REMOVAL .................................. 10-3

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Table Of Contents - Big Joe E30 Operation, Maintenance And Parts Manual