Jasic EVOLVE200 PLUS User Manual
  1. Manuals
  2. Brands
  3. Jasic Manuals
  4. Welding System
  5. EVOLVE200 PLUS
  6. User manual

Jasic EVOLVE200 PLUS User Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
EVOLVE200 PLUS USER MANUAL
EVOLVE200 PLUS
USER MANUAL
REV.00

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the EVOLVE200 PLUS and is the answer not in the manual?

Questions and answers

Related Manuals for Jasic EVOLVE200 PLUS

Summary of Contents for Jasic EVOLVE200 PLUS

  • Page 1 EVOLVE200 PLUS USER MANUAL EVOLVE200 PLUS USER MANUAL REV.00...

  • Page 2: Table Of Contents

    EVOLVE200 PLUS USER MANUAL CONTENTS 1. Product overview ........................1 1.1 Conformity declaration ......................2 1.2 Front panel general descriptions .................... 6 1.3 Boot up and machine information display ................7 1.4 Photos of the machine and instructions ................. 9 1.5 Main parameters of the welding machine ................

  • Page 3: Product Overview

    Relevant design plans and manufacturing technologies of this product are patented. Operate after reading this manual carefully. 1. JASIC has the right to revise this manual at any time without prior notice. 2. Though contents in this manual have been carefully checked, inaccuracies might have occurred. For any inaccuracy, please contact us.

  • Page 4: Conformity Declaration

    EVOLVE200 PLUS USER MANUAL 1.1 Conformity declaration IN CASE OF BAD OPERATION YOU DEMAND THE ATTENDANCE OF QUALIFIED STAFF The equipment doesn‟t comply with EN/ IEC 61000-3-12. The installer or the user must be sure that it can be connected to the public low voltage power line, if necessary, in consultation with the network distributor.
  • Page 5 EVOLVE200 PLUS USER MANUAL RISK OF FIRE AND BURNS Sparks (sprays) may cause fires and burn the skin; you should therefore make sure there are no inflammable materials in the area, and wear appropriate protective garments. NOISE This machine does not directly produce noise exceeding 80dB. The plasma cutting/welding procedure may produce noise levels beyond said limit;...
  • Page 6 EVOLVE200 PLUS USER MANUAL 1.1.3 Ecodesign Regulations The equipment has been designed in order to be compliant with the Directive 2009/125/EC and the Regulation 2019/1784/EU. Maximum idle state power Minimum power source Model Equivalent model (watt) efficiency % consumption No equivalent model...
  • Page 7 EVOLVE200 PLUS USER MANUAL Serial No. Plate references Manufacturer‟s name and address Product name Serial Number of the product AA = year of production BB = week of production CCC = progressive number Symbol of welding current source type Conformity references...

  • Page 8: Front Panel General Descriptions

    EVOLVE200 PLUS USER MANUAL 1.2 Front panel general descriptions 1.2.1 Button descriptions BUTTON1-RETURN：Return the main page. BUTTON2-MENU：Enter the menu page. 1.2.2 Knob KNOB1: Current and wire speed knob KNOB2: Voltage and ARC length knob 1.2.3 Front panel commands descriptions TOUCH SCREEN DISPLAY...

  • Page 9: Boot Up And Machine Information Display

    EVOLVE200 PLUS USER MANUAL 1.2.4 Front panel display descriptions In the display top show icons to inform state of the WiFi, cloud, Bluetooth connection, new firmware available. In the top there is the welding settings selection bar. The commands can be by touch screen and/or by knobs.
  • Page 10 EVOLVE200 PLUS USER MANUAL 1.3.2 Machine information display The machine information are show in the “Machine information” screen. Serial number of the machine model, machine model name Firmware version of the machine HMI version : it is the control panel firmware.

  • Page 11: Photos Of The Machine And Instructions

    EVOLVE200 PLUS USER MANUAL 1.4 Photos of the machine and instructions Photos of the machine and instructions are as follows: Refer to Code Name Description schematics MOTHER BOARD TJ010 COMMUNICATION BOARD TJ003 EMC BOARD TJ013 TRANSFORMER THE MAIN TRANSFORMER INTERNAL MIG...
  • Page 12 EVOLVE200 PLUS USER MANUAL...

  • Page 13: Main Parameters Of The Welding Machine

    EVOLVE200 PLUS USER MANUAL 1.5 Main parameters of the welding machine Model EVOLVE200 PLUS (N2D2) Input power AC230V single-phase 50/60Hz Rated input capacity 5.83KVA Power factor 0.65 Rated efficiency Rated no-load voltage Input MMA 180A/27.2V Rated maximum output TIG 200A/18V...

  • Page 14: Wifi Connection

    EVOLVE200 PLUS USER MANUAL 1.6 WiFi connection The machine can be connected in a WiFi network. By WiFi connection, it is possible to upgrade the machine firmware, use the app mobile JTECLOUD as remote control, save welding data in the JTE cloud.

  • Page 15: Instructions For Welding Function

    EVOLVE200 PLUS USER MANUAL 2. Instructions for welding function 2.1 Welding mode instructions Welding mode includes: MMA mode, TIG mode and MIG mode. Select the welding mode by touch or by knob in the top menu the icon MMA, TIG or MIG mode. Turning the knob clockwise or counterclockwise scrolls through the three selections.

  • Page 16: Welding Operate Mode Instructions

    EVOLVE200 PLUS USER MANUAL 2.2 Welding operate mode instructions Welding operate mode includes: 2T mode, 4T mode and SP mode. Welding operate mode is switched by pushing the 2T/4T button, three kinds of Welding mode corresponding schematic diagrams as shown below.
  • Page 17 EVOLVE200 PLUS USER MANUAL 2.2.2 4T mode 4T 2T/4T (example) 4T 2T/4T + GLICK FUNCTION ON (example) 4T 2T/4T+GLICK FUNCTION ON Slope DOWN set to 0 (example)
  • Page 18 EVOLVE200 PLUS USER MANUAL...

  • Page 19: Welding Materials Selection Instructions

    EVOLVE200 PLUS USER MANUAL 4T 2T/4T + GLICK FUNCTION ON Slope UP set to 0 (example) 2.3 Welding materials selection instructions MMA, TIG and MIG mode all contain Welding materials, specifications and synergic select functions. Select Welding materials and specifications by pushing the Materials button, the program will match the corresponding welding condition automatically according to the selected welding materials and specifications.

  • Page 20: Mma Welding Function Instructions

    EVOLVE200 PLUS USER MANUAL 2.6 MMA welding function instructions 2.6.1MMA welding connection caption Connect the electrode holder to the positive polarity and the earth clamp plugs to the negative polarity. Electrode Positive Electrode Negative 2.6.2 VRD set and instructions This function reduces the output no-load voltage at a value less than 25V in a very short time.
  • Page 21 EVOLVE200 PLUS USER MANUAL 2.6.3 MMA manual mode setting 2.6.3.1 MMA welding display MMA welding display is as follows: In this case, there was a set current of 100 A with the VRD set in On position, and the system set a manual for the Rutile with 1,6 mm electrodes.
  • Page 22 EVOLVE200 PLUS USER MANUAL POWER LIMIT On/Off The Power limitation function improves the quality of welding in MMA mode. It can be adjusted from 0 (max limitation) -100% (OFF). With this parameter, you can have a limitation of the output power through the check of the output voltage.
  • Page 23 EVOLVE200 PLUS USER MANUAL 2.6.4 MMA synergic mode setting Press the PROG button to select the synergic material. To select the MATERIAL, push the materials button To select the ELECTODE SIZE, push the wire size button and the diameter is show on the display.

  • Page 24: Tig Welding Function Instructions

    EVOLVE200 PLUS USER MANUAL 2.7 TIG welding function instructions 2.7.1 TIG welding connection caption Connect the earth cable of workpiece to the positive polarity. Connect the TIG torch to the negative polarity. Connect the auxiliary plug of the torch. Connect the gas hose of torch to the output nipple.
  • Page 25 EVOLVE200 PLUS USER MANUAL 2.7.2 TIG welding display and function instructions 2.7.2.1 TIG welding display TIG welding display is as follows: In this case, there was a set current of 5A with Welding operate mode selected 2T, the system set a synergy for the FE with 1, 6 mm electrodes.
  • Page 26 EVOLVE200 PLUS USER MANUAL Press the Diameter button to enter in the tungsten diameter selection menu. Select the diameter by KNOB1 and confirm by pushing the KNOB1. 2.7.2.3 2T/4T Setting Push the 2T/4T button to enter in the 2T/4T menu.
  • Page 27 EVOLVE200 PLUS USER MANUAL 2.7.3 SETTING TIG PULSE 2.7.3.1 Electrode adjustments To select the TYPE of TIG MODE, push the MODE button. Select the TIG TYPE by rotating KNOB1 and confirm by pushing the KNOB1. Press the Material button to enter in the material selection menu.
  • Page 28 EVOLVE200 PLUS USER MANUAL 2.7.3.3 Advanced Settings Advanced Settings Push the EXTRA button to enter in the advanced setting menu. SELECT the sub menu by knob1 and confirm by pushing the knob1. - HF Switch - Pregas Timer - Start Current/Start Timer/Start Slope/Stop Slope/Stop Timer/Stop Current.
  • Page 29 EVOLVE200 PLUS USER MANUAL 2.7.4.2 2T/4T Setting Push the 2T/4T button to enter in the 2T/4T menu. Select the 2T/4T by the KNOB1 and confirm by pushing the KNOB1 It is possible to select 2 Time, 4 Time, SP (SPOT).
  • Page 30 EVOLVE200 PLUS USER MANUAL - in the right side, the display shows the advance setting parameters and function effect on the welding wave. 2.7.6 TIG GLICK FUNCTION The Glick function is available in TIG 4T mode. By this function, it is possible to change the set of output current during the welding.

  • Page 31: Mig Welding Function Instructions

    EVOLVE200 PLUS USER MANUAL 2.8 MIG welding function instructions 2.8.1 MIG WELDING connection caption Connect the gas bottle to gas input nipple on the back side. Connect the MIG gun to the socket. Connect the earth cable of workpiece to the negative polarity.
  • Page 32 EVOLVE200 PLUS USER MANUAL 2.8.2 MIG welding display and function instructions 2.8.2.1 MIG welding display For welding MIG selection: Press the MIG torch to switch to the last MIG setting, or push MODE button and select the MIG mode MIG welding display is as follows: In the top line the show the welding mode settings.
  • Page 33 EVOLVE200 PLUS USER MANUAL...
  • Page 34 EVOLVE200 PLUS USER MANUAL 2.8.3 MIG manual mode setting 2.8.3.1 MIG manual type setting The MIG type settings are：Manual, Synergic, Pulse, Twice. Press/touch mig type button to select it, or select by knob 2.8.3.2 MIG manual 2T/4T Setting Press/touch the 2T/4T button to enter in the 2T/4T menu.
  • Page 35 EVOLVE200 PLUS USER MANUAL 2.8.3.5 MIG manual gas setting Press/touch the Gas button to select and enter in the gas selection menu. Select the gas by KNOB1 and confirm by pushing the KNOB1. 2.8.3.6 MIG manual Advanced setting Advanced Settings Press/touch the EXTRA button to enter in the setting menu.
  • Page 36 EVOLVE200 PLUS USER MANUAL 2.8.4.3 MIG synergic Hot start setting Press/touch the HOT START button to enter in the HOT START menu. Select the HOT START On/Off by the KNOB1 and confirm by pushing KNOB1. Note: If the hot start value exceeds the maximum output of the machine, the machine limits automatically it at 240-250A.
  • Page 37 EVOLVE200 PLUS USER MANUAL Press/touch the EXTRA button to enter in the setting menu. SELECT the sub menu by knob1 and confirm by pushing the knob1. - Hot Start/Hot Start Current/Hot Start Timer/Hot Start Slope - Inductance Correction - BBT...
  • Page 38 EVOLVE200 PLUS USER MANUAL 2.8.5.3 MIG pulse Hot start setting Press/touch the HOT START button to enter in the HOT START menu. Select the HOT START On/Off by the KNOB1 and confirm by pushing KNOB1. Note: If the hot start value exceeds the maximum output of the machine, the machine limits automatically it at 240-250A.
  • Page 39 EVOLVE200 PLUS USER MANUAL - start Force - Hot Start/Hot Start Current/Hot Start Timer/Hot Start Slope - Inductance Correction - BBT - Pregas Timer - Stop Slope/Stop Timer/Stop Current - Postgas Timer 2.8.6 MIG twice mode setting 2.8.6.1 MIG twice type setting The MIG type settings are：Manual, Synergic, Pulse, Twice...
  • Page 40 EVOLVE200 PLUS USER MANUAL Select the 2T/4T by the KNOB1 and confirm by pushing KNOB1. It is possible to select 2 Time, 4 Time, SPOT Special with timer. 2.8.6.3 MIG twice Hot start setting Press/touch the HOT START button to enter in the HOT START menu.
  • Page 41 EVOLVE200 PLUS USER MANUAL 2.8.6.7 MIG twice Advanced setting Advanced Settings Press/touch the EXTRA button to enter in the setting menu. SELECT the sub menu by knob1 and confirm by pushing the knob1. - start Force - Hot Start/Hot Start Current/Hot Start Timer/Hot Start Slope...
  • Page 42 EVOLVE200 PLUS USER MANUAL Load an existing Job, Save current settings welding setup as a Job Reset a job as original value Return to the Free Job 2.8.7.1 SAVE IN A NEW JOB Press/touch Save the current setting in a Job...
  • Page 43 EVOLVE200 PLUS USER MANUAL Confirm Yes to overwrite the actual Job with new set data. 2.8.7.3 Load Job Press/touch Load Job to select a existing Job. The selection of existing Jobs can be show by all jobs or filtering by material, wire diameter, gas type or description.

  • Page 44: Instructions For Mobile Application

    EVOLVE200 PLUS USER MANUAL 2.8.7.5 Job MAKER The Jobs can also be defined by APP mobile and /or JTE Cloud. Job MAKER By the Job maker, it is possible to define a free Job description and define the job protection level.

  • Page 45: Remote Control App Mobile

    EVOLVE200 PLUS USER MANUAL Top Button (or the voltage Left Button – Adjust the arc length Right Button + Adjust the arc in synergic (or the wire speed in length in synergic (or the wire MIG manual) speed in MIG manual)

  • Page 46: Smart Torch Application

    EVOLVE200 PLUS USER MANUAL connection. 3.3 SMART TORCH APPLICATION This machine supports EVOLVE series smart torch.You can use the smart torch obtain more welding functions.For the functions and operation of the smart torch,please refer the application manual of the smart torch for more information.

  • Page 47: Remote Control Connections On 12Poles

    EVOLVE200 PLUS USER MANUAL 12 POLES MIG torch MIG torch torch 12 POLES + connector 2 POLES 2 POLES POLES connector connector connect POLES 2 POLES PINS ref. MOTOR 7-8 (analog INPUT) machine 1-2 TORCH 1-2 TORCH 1-2 TORCH TORCH...
  • Page 48 EVOLVE200 PLUS USER MANUAL orange bar graph and digital mode over the digits in white color (note that the analog control can be also the foot control without the switch connected). 2) Any type of analog torch (as TER configuration),the cycle can be chosen between 2T, 4T and Spot,the...

  • Page 49: Alarms Of The Machine And Troubleshooting

    EVOLVE200 PLUS USER MANUAL 5. Alarms of the machine and troubleshooting ALARM ALARM ( description in USER INFORMATIONS CODE the cloud) DESCRIPTION (front display Proposed action (cloud message) Possible reason (cloud message) message) Critical supply 1. Try to restart the machine.
  • Page 50 EVOLVE200 PLUS USER MANUAL ALARM ALARM ( description in USER INFORMATIONS CODE the cloud) CONVERTER ERROR the control board If the problem still exists then contact the service center CHECK THE OUTPUT CONNECTIONS 1. This issue came when someone left the...
  • Page 51 EVOLVE200 PLUS USER MANUAL ALARM ALARM ( description in USER INFORMATIONS CODE the cloud) service center Error in the wire 1. Try to restart the machine. WIRE FEEDER MOTOR 1. Wire feeder is not connected to power source feeder motor...
  • Page 52 EVOLVE200 PLUS USER MANUAL ALARM ALARM ( description in USER INFORMATIONS CODE the cloud) HIGH GAS PRESSURE High gas pressure. Check the gas supply. LOW GAS FLOW Low gas flow. Check the gas supply. HIGH GAS FLOW High gas flow.
  • Page 53 EVOLVE200 PLUS USER MANUAL ALARM ALARM ( description in USER INFORMATIONS CODE the cloud) The Wire Feeder WIRE FEEDER MOTOR Motor is rotating 1. Check the power cable. WRONG DIRECTION in the wrong 2. Check the encoder connection. ALARM direction.

  • Page 54: Appendix 1 Spare Functions Instructions

    EVOLVE200 PLUS USER MANUAL Appendix 1 SPARE FUNCTIONS instructions FAN CONTROL : The ON /OFF of the fan is controlled automatically. The fan works if the internal inverter temperature is >30°C during the welding. The fan works in standby mode of the machine if the internal inverter temperature is >40°C...
  • Page 55 EVOLVE200 PLUS USER MANUAL Software update Contains Firmware Version software update and DITER Firmware Version software update. Select the Firmware Version as the following picture can upgrade or lower the mainboard Firmware Version. Select the DITER Firmware Version can upgrade or lower the DITER Firmware Version.
  • Page 56 EVOLVE200 PLUS USER MANUAL Welding procedure test report It will be paid services of providing the Welding procedure test report. On the premise of the service being paid, to open a Welding procedure test report,click on the WELDING REPORTS and the Weld List in turn shown in the following picture.
  • Page 57 EVOLVE200 PLUS USER MANUAL The welding Parameters of the Weld ID 279606 is shown in the following picture which contains:Mode,PRG and Settings. ④Costs and Consumption It will be paid services of providing the Costs and Consumption of the Weld ID.
  • Page 58 EVOLVE200 PLUS USER MANUAL Appendix 2 MACHINE SCHEMATICS...
  • Page 59 EVOLVE200 PLUS USER MANUAL Appendix 3 SPARE PART LIST Spare parts list (*spare part list as required from REGULATION (EU) 2019/1784) Number Description Control panel;* Display panel Polarity switching device Equipment housing;* Welding torch;* Gas supply hose(s);* Gas supply regulator(s);* Wire feeder Electricity supply cable;*...
  • Page 60 EVOLVE200 PLUS USER MANUAL Ref 4 Ref 5...

  • Page 61: Appendix 4 Tig Synergic Programs Table

    EVOLVE200 PLUS USER MANUAL Appendix 4 TIG synergic programs table Material Electrode tungsten size 1,6; 2,4 mm CrNi Stainless steel 308-316 1,6; 2,4 mm...

  • Page 62: Appendix 5 Mig Synergic Programs Table

    EVOLVE200 PLUS USER MANUAL Appendix 5 MIG synergic programs table Weld Mode Weld Material Weld Gas Wire Diameter (mm） 80/20 92/8 SST (CrNi) 98/2 AlMg5 Argon AlSi5 Argon Cusi3 Argon 92/8 SST (CrNi) 98/2 PULSE / TWIN PULSE AlMg5 Argon...

Table of Contents